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Launch CCH201 User Manual

Spray booth
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CHAPTER 1 GENERAL INTRODUCTION ................................................................................................................. - 1 -
CHAPTER 2 SPRAY BOOTH DESCRIPTION ............................................................................................................ - 2 -
2.1 THE STRUCTION DESCRIPTION ...................................................................................................................... - 2 -
...........................................................................................................................................- 3 -
2.2 THE PRINCIPLE OF THE SPRAY BOOTH ............................................................................................................ - 10 -
............................................................................................................................................... - 11 -
2.3 TECHNICAL PARAMETER DIFFERENCE............................................................................................................. - 12 -
CHAPTER 3 THE INSTALLATION OF THE SPRAY BOOTH......................................................................................... - 13 -
3.1 THE INSTALLATION ENVIRONMENTAL CHARACTERISTICS ........................................................................... - 13 -
3.2 SOME NECESSARY TOOLS ........................................................................................................................... - 14 -
3.3 INSTALLATION METHODS AND STEPS........................................................................................................... - 15 -
3.3.1 Basement installation................................................................................................................................ - 15 -
3.3.2 Main room installation............................................................................................................................... - 16 -
3.3.3 Ceiling Installation .................................................................................................................................... - 19 -
3.3.5 Generator Installation ............................................................................................................................... - 23 -
3. 3.6 Control System Installation....................................................................................................................... - 25 -
CHAPTER 4 TEST AND OPERATION ........................................................................................................................ - 29 -
4.1 PREPARATION BEFORE ................................................................................................................................ - 29 -
4.1.1 PREPARATION BEFORE TESTING AND OPERATION ............................................................................... - 29 -
4.1.2 ATTENTION BEFORE TESTING AND OPERATION .................................................................................... - 29 -
4.1.3 TEST THE ROTATION OF THE BLOWER .................................................................................................. - 29 -
4.1.4TEST THE DAMPER SYSTEM ................................................................................................................... - 29 -
4.2 ATTENTION NORMS ...................................................................................................................................... - 29 -
4.3 OPERATION ............................................................................................................................................... - 30 -
SPRAY BOOTH USER MANUAL
Contents
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  • Page 1: Table Of Contents

    SPRAY BOOTH USER MANUAL Contents CHAPTER 1 GENERAL INTRODUCTION ......................... - 1 - 1.1 G ENERAL NTRODUCTION ............................- 1 - CHAPTER 2 SPRAY BOOTH DESCRIPTION ......................- 2 - 2.1 THE STRUCTION DESCRIPTION ........................- 2 - 2.1.1 T ............................- 3 - 2.1.2 G .............................- 6 - ENERATOR...
  • Page 2 SPRAY BOOTH USER MANUAL CHAPTER 5 MAINTENANCE AND REPAIR......................- 33 - 5.1 ORDINARY MAINTENANCE..........................- 33 - 5.2 ORDINARY MAINTENANCE INSTRUCTION..................... - 33 - 5.3 SOME SPARE PARTS FOR MAINTENANCE ....................- 34 - CHAPTER 6 PACKING,SHIPPING AND STORAGE ....................- 35 - 6.1 PACKING ...............................

  • Page 3: Chapter 1 General Introduction

    This manual is suitable for our different kinds of standard spraying/baking booth.Such as CCH101,CCH201 and other similar nonstandard model. we sellect CCH201 as a sample to give the instruction about the spraying/baking booth in this manual,also we will make some explaintion for some special parts in the following chapter.

  • Page 4: Chapter 2 Spray Booth Description

    SPRAY BOOTH USER MANUAL Chapter 2 Spray Booth Description 2.1 The Struction Description The spray booth is composed of the following parts:( shown in Fig.2.1) Fig. 2.1 1）The main room: The base parts: Side metal panel,Back metal panel,Front metal panel,Middle supporting,Strenthen bar for basement,Support net for filter,Galvanization air block panel,Floor filter grids,Ramp for auto enter.

  • Page 5: The Main Room

    SPRAY BOOTH USER MANUAL Damper(11) for change between painting and baking system. Exhaust system: exhaust fan with pre-filter(9),Active carbon environment system as option(11) Smoke tube(15):connect with heat-exchanger,take the heat out. Air duct(7):exhaust duct is necessary and intake duct as option. 3）Oil tank with frame.
  • Page 6 SPRAY BOOTH USER MANUAL Fig. 2.3 The header horrizontal panel, is necessary for the plenum chamber and as a closure of the head part of the front wall. Maid door with the glass windown, for the entry-exit of the operator, equipped with a spring release opening.
  • Page 7 SPRAY BOOTH USER MANUAL The overhead lights are steel plates coated with paint ,in which four neon holders are positioned, each of which fits four neons of 36 W, the neons are isolated from the spray painting environment by panes of glass as the same type ot it used for the doors. In order to reach the better illustration effect,we usually install the side light in the side wall, the neons are isolated from the spray painting environment by panes 4) Ceiling...

  • Page 8: Generator Part

    SPRAY BOOTH USER MANUAL Fig. 2.6 Basement, made of front panel,back panel,side panel,middle supportor and strengthen bar placed longitudinally and connected together. The pieces composing the basement are made of zinced pressure folded plates. Floor filter supported frame and panel placed under the filter,the side rows and middle row with the panel for keeping air off when all rows grids as optional.

  • Page 9: Control Panel

    SPRAY BOOTH USER MANUAL Fig. 2.7 Connector, for the connection between the generator unit booth and the spray painting environment.Anti-vibration coupling in canvas is option so that the mechanical vibrations produced by the motor are not transmitted to their booth. Combustion room , equipped with a stainless steel heat changer and anti-exploding porthole as optional.
  • Page 10 SPRAY BOOTH USER MANUAL Fig. 2.8 Switch to block main doors Drying process Timer(2), it is necessary in order to regulate the drying process. Temperature meter(1), it is necessary to regulate the temperature of the air both for the spray painting and drying process.

  • Page 11: Some Optional Parts

    SPRAY BOOTH USER MANUAL 2. 1.4 Some Optional parts 2.1.4.1 Safety Thermosta The safety thermostat(shown in Fig.2.9), placed in the generator group near to the heat exchanger, switches off the electric system if the air flow reaches a temperature superior to 90°C Fig.

  • Page 12: The Principle Of The Spray Booth

    SPRAY BOOTH USER MANUAL Fig. 2.11 The exhausting air unit with active charcoals shown in Fig.2.11,which the air from the spray painting environment and to decrease the percentage of polluting agents. It is composed of: Metal frame, there rock in the panel which can keep the temperature Filtration group, composed of seven layer of active charcoal which remove the solvent fumes (purification plant).

  • Page 13: Drying Phase

    SPRAY BOOTH USER MANUAL Fig. 2.12 2.2.2 Drying Phase During the dring phase,exhast fan will be turned off ,the intaker fan still operate,the damper change to the posistion shown in Fig.2.13.At the same time the burner start to operate,and supper the heating for the booth throught the heat-exchanger,and the enter into the internal cycle system.The ventination style is similar the the painting phase,but the air throught the basement will be taken into the intake fan again and form the internal cycly system.

  • Page 14: Technical Parameter Difference

    SPRAY BOOTH USER MANUAL 2.3 Technical Parameter Difference Sheet 2-1 Model CCH-101 CCH-201 Parameter External Size(M) 7.0X5.3X3.5 7.0X5.3X3.5 Internal size(M) 6.9X3.9X2.7 6.9X3.9X2.7 Main Door size(M) 3X2.66 (WXH) 3X2.66 (WXH) Filled material thickness 50mm(PE) 50mm(PE) Fan capacity(M3/S) 24000 24000 Air velocity (m/s) 0.25-0.35 0.3-0.35 Drying Temperature...

  • Page 15: Chapter 3 The Installation Of The Spray Booth

    Fig. 3.1 Model (mm) CCH101 7000 4000 2300 2950 1255 1100 2000 3500 CCH201 7000 4000 2300 3150 1255 1100 2000 3500 - 13 -...

  • Page 16: Some Necessary Tools

    SPRAY BOOTH USER MANUAL 3.2 Some Necessary Tools We will not offer the installation tools for the user,so you should prepare some necessary tools as shown Fig.3.2 Fig.3.2 - 14 -...

  • Page 17: Installation Methods And Steps

    SPRAY BOOTH USER MANUAL 3.3 Installation Methods and Steps 3.3.1 Basement installation The basement installed step shown as the following step(shown in Fig.3.3) Fig. 3.3 1. Put the metal board(front,back,sides)and middle bracket in the right place,and connect them with bolt M8*20 according to the demand of the installation chart.then screw down.Shown in Fig.3.4.

  • Page 18: Main Room Installation

    SPRAY BOOTH USER MANUAL 2. Adjust the level of the connect point: find the highest point with the level measure apparatus,then elevate other points with something.Shown in Fig.3.5 3. Adjust the uprightness: adust the side boards and middle bracket with beeline,and distribute the distant between the rows,so that we can put the grids easily.Shown in Fig.3.5.
  • Page 19 SPRAY BOOTH USER MANUAL Fig. 3.6 3) Take the Front door frame on to the front panel of the basemenet by two workers,then one workers hold the door frame and another worker take the safe door and one wall panel on aother side,connect them to the door frame with nails .
  • Page 20 SPRAY BOOTH USER MANUAL Fig. 3.8 2) Installate the edges inside and outside.(shown in Fig.3.9) 3) Installate the cover of the wall panel(shown in Fig.3.9) 4）Air enter connector installation The air enter connector is necessay between the top frame of generator and air cabin.(shown in Fig.3.9).

  • Page 21: Ceiling Installation

    SPRAY BOOTH USER MANUAL Fig. 3.10 5. Safety door installation Safety door is necessary for pretecting the worker’s safety when they working inside the booth.When the pressure inside the booth is over large,the pressure lock of safety door will be open automactic.Install it shown in Fig.3.11. The pressure lock can be adjusted,not too tight and to loose is ok.
  • Page 22 SPRAY BOOTH USER MANUAL Fig. 3.12 1. Supporting beam installation(shown in Fig.3.13) 1) Installate the horizontal beam to the up rim of side wall panel with the bolt. 2) Installate the vertical beam to the front and back wall with nails. 3) Connect the horizontal and vertical beam together with the nails.
  • Page 23 SPRAY BOOTH USER MANUAL 2. Installate the top sealed board and cotton slot shown in Fig.3.14 Fig. 3.14 3. Installate the light box with nails and do some sealing with the transparent pastern shown in Fig.3.15 - 21 -...
  • Page 24 SPRAY BOOTH USER MANUAL Fig. 3.15 4. Installate the roof cover ,connect one by one,then fix them on to the roof support beam with nails.And do some sealing with the transparent pastern shown in Fig.3.16 Fig. 3.16 5. Filter frame installation shown in Fig.3.17. Fix the filter on the frame with frame slot fir st,then installate the filter frame with the hinge.

  • Page 25: Generator Installation

    SPRAY BOOTH USER MANUAL Fig. 3.17 3.3.5 Generator Installation 1. Main part installation The generator part is the main part of the spray booth,the sperative part had been installed before delivery.Connect them together shown in Fig.3.18 is ok.. The generator is heavy, so please pay attention to move them on to the basemen.
  • Page 26 SPRAY BOOTH USER MANUAL 2. Duct installation. Considering the shipping space,the duct have not been installated,user should assemble them by yourself.The connection method shown in Fig3.19. Fig.3.19 4. Chimney installation The chimney should be connect to the fire outer of the heat-exchanger,and extent to outside.All the chimney had been assembled .

  • Page 27: Control System Installation

    SPRAY BOOTH USER MANUAL 3. 3.6 Control System Installation 1.Control damper installation The damper is exchanger between painting and baking system.the installation and test shown in Fig.3.21. Connect the air pile according to the following pictures,and the air compressor should be prepared by the user.The pressure should be setted to 0.4~0.6Mpa as the pressure meter.Take the screw up and turn to adjust.
  • Page 28 SPRAY BOOTH USER MANUAL Fig. 3.24 2)Connect the burner and oil tank with the oil pipe,and don’t forget to connet the oil cup.shown in Fig.3.25. Fig. 3.25 3. Temperature testing system installtion Installate the temperature explorer at the middle of the ceiling inside the booth,and the wire connect to G port of the temperature meter directly through the ceiling air cabin shown in Fig.3.26 - 26 -...
  • Page 29 SPRAY BOOTH USER MANUAL Fig. 3.26 4. Compressure meter testing system installtion No loop for the pressure meter,just use one transparen air pipe insert one port of the meter,and another port of the meter should be plug up.The other side of the air pipe should be put into the painting room throught the ceiling air room.
  • Page 30 SPRAY BOOTH USER MANUAL 2) Wire connection The main component have been connected before delivery,the connection to the control box. you should do as follow in Fig.3.29: Connect the power supply into the control box and conect the control box to the burner,motor,light and control damper with electric wires according to the electrical chart we offer.

  • Page 31: Chapter 4 Test And Operation

    SPRAY BOOTH USER MANUAL Chapter 4 Test and Operation 4.1 Preparation Before 4.1.1 Preparation before testing and operation Prepare three phase electric power supply which is suitable for the motor connection. Prepare the air compressor for the control damper. Check the control system connection of the damper,the testing method as the chpter 3 mention. Prepare enough diesel oil in the oil tank.

  • Page 32: Operation

    SPRAY BOOTH USER MANUAL Inside the spray painting environment, it is FORBIDDEN as follows To introduce the vehicle to be painted without first removing the petrol tank and the battery. To smoke To use equipment that can produce sparks or flames and any kind of electric apparatus. To use incandescent objects.

  • Page 33: Painting Station

    SPRAY BOOTH USER MANUAL 4.3.1 Painting station After having cleaned and prepared the vehicle, the operations functions for the painting phase as following steps. 1.Turn on the key switch to open the power supper,and press the light switch to turn on the lights 2.

  • Page 34: Machine Stop

    SPRAY BOOTH USER MANUAL 4.3.3 Machine Stop To stop the booth before the foreseen time it is necessary to: 1. Turn the burner switch onto the OFF position（Middle position）. 2. Open the gate of the booth and let the vehicle out. 3.

  • Page 35: Chapter 5 Maintenance And Repair

    SPRAY BOOTH USER MANUAL Chapter 5 Maintenance and Repair 5.1 Ordinary Maintenance Maintenance has to be a preventive and planned activity, seen as fundamental need to obtain safety, as a presupposition that the machines and the apparatus are subject to wear which is apotential cause of breakdowns.Therefore the safety of the booth depends also on a good preventive maintenance that aflows the substitution of the objects subject to wear out before the verification of the technical faults.

  • Page 36: Some Spare Parts For Maintenance

    SPRAY BOOTH USER MANUAL -- Turn the main switch to be off.. -- Disconnect the control panel switching off by means of the switch place on top.. -- Close the general switch with the padlock and keep the key during the phases of maintenance. ATTENTION: All the used filters (pocket filters, ceiling filters, basement filters, synthetic filters and bunker activates ) cannot be disposed of as normal urbanwaste, neither can they be burnt, but they must be given to the appropnate authority for disposal.

  • Page 37: Chapter 6 Packing,Shipping And Storage

    SPRAY BOOTH USER MANUAL Chapter 6 Packing,shipping and Storage 6.1 Packing The spray booth is generally delivered in various sub components palletized and in different packaging. The handling of the packages has to be done using the correct means of capacity transport for the weight to be lifted.

  • Page 38: Shipping

    SPRAY BOOTH USER MANUAL 6.2 Shipping During the handling operation it is forbidden for third persons to go near the lifted load. - The points indicated with the arrows are those to used for lifting. - In case a crane is used verify that the capacity of the hemp bands is enough for the weight to be lift.

  • Page 39: Appendix I : Malfunction And Remedy

    SPRAY BOOTH USER MANUAL Appendix I : Malfunction and Remedy MALFUNCTIONING PROBABLE CAUSE REMEDY 1. Change new fuse 1. Fusing fault The moter can not 2. Push button of thermal relay 2. Thermal relay in operation Start reposition 3. The motor,wires circuit break 3.

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