Optimum PPTiturn TH 3309 Operating Manual
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Optimum PPTiturn TH 3309 Operating Manual

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Operating Manual
Version 1.1.0
Lathe
Part no. 3402030
3402040
TH3309D
EN

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  • Page 1 Operating Manual Version 1.1.0 Lathe Part no. 3402030 3402040 TH3309D...

  • Page 2: Table Of Contents

    Table of contents Safety Rating plates.............................7 Safety instructions (warning notes)......................8 1.2.1 Classification of hazards...........................8 1.2.2 Pictograms..............................8 Intended use .............................9 Reasonably foreseeable misuse......................10 1.4.1 Avoiding misuse............................10 Potential dangers that can be caused by the lathe.................11 Qualification of personnel ........................11 1.6.1 Target group ............................11 1.6.2 Authorized persons..........................12 1.6.3 Obligations of the operating company ....................12 1.6.4 User's obligations............................12...
  • Page 3 Assembly ..............................27 Unpacking the machine.......................... 27 Scope of delivery............................ 27 Transport ..............................27 3.5.1 Load suspension point ........................... 27 3.5.2 Gravity of the machine ........................... 27 3.5.3 Lifting with a forklift ..........................28 3.5.4 Lifting by crane ............................29 Installation and assembly ........................
  • Page 4 4.17.2 Exchange, change of position of the change gears................50 4.18 Tailstock..............................51 4.18.1 Cross-adjustment of the tailstock......................51 4.19 General operating instructions........................52 4.19.1 Longitudinal turning ..........................52 4.19.2 Face turning and recessing ........................52 4.19.3 Fixing the lathe saddle..........................52 4.19.4 Turning between centres ........................53 4.19.5 Turning short tapers with the top slide....................53 4.19.6 Thread cutting............................54 4.19.7 Cooling agent............................54...
  • Page 5 7.27 Maschinenunterbau - Machine substructure ..................87 7.28 Reitstock - Tailstock ..........................88 7.29 Feststehende Lünette - Steady rest ....................... 89 7.30 Mitlaufende Lünette - Follow rest ......................90 7.31 Drehfutterschutz - Chuck protection ....................... 91 7.32 Späneschutz - Chip protection ....................... 92 7.33 Maschinenschilder - Machine labels ......................
  • Page 6 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.

  • Page 7: Safety

    Safety Glossary of symbols provides further instructions   calls on you to act listings  This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions,  defines the intended use of the lathe, ...

  • Page 8: Safety Instructions (Warning Notes)

    INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt, Germany Email: info@optimum-maschinen.de Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.

  • Page 9: Intended Use

    We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use. We expressly point out that the guarantee or CE conformity will expire, if any constructive, tech- nical or procedural changes are not performed by the company Optimum Maschinen Germany GmbH. TH3309 | TH3309D Version 1.1.0 - 2020-08-06...

  • Page 10: Reasonably Foreseeable Misuse

      Technical specification on page 21 In order to achieve optimum cutting performance, it is essential to choose the right turning tool, feed, tool pressure, cutting speed and coolant. Reasonably foreseeable misuse Any other use other than that specified under "Intended use" or any use beyond the described use shall be deemed as non-intended use and is not permissible.

  • Page 11: Potential Dangers That Can Be Caused By The Lathe

    Potential dangers that can be caused by the lathe The lathe has been tested for operational safety. The construction and type are state of the art. Nevertheless, there is a residual risk as the lathe operates with high revolutions,  with rotating parts, ...

  • Page 12: Authorized Persons

    may only be performed by an operator if they are described in these instructions and if the oper- ator has been specifically trained to perform them by the operating company. Qualified electrician With professional training, knowledge and experience as well as knowledge of respective standards and regulations, qualified electricians are able to perform work on the electrical sys- tem and recognise and avoid any possible dangers.

  • Page 13: Additional Requirements Regarding The Qualification

    1.6.5 Additional requirements regarding the qualification Additional requirements apply for work on electrical components or equipment: Must only be performed by a qualified electrician or person working under the instructions  and supervision of a qualifiedelectrician. Before starting work on electrical parts or operating agents, following measures are to be ...

  • Page 14: Lockable Main Switch

    WARNING! The separating protective equipment which is made available and delivered together with the machine is designed to reduce the risk of workpieces or fractions of them which being expelled, remove them completely. Always work carefully and observe the limits of their machining process. The lathe includes the following safety devices: a lockable main switch, ...

  • Page 15: Emergency Stop Button

    1.9.2 Emergency stop button CAUTION! The drive or the lathe chuck will continue to run for a while, depending on the mass moment of inertia of the lathe chuck and the workpiece. Use the spindle brake to slow down the lathe more effectively. The emergency stop button brings the machine to a standstill.

  • Page 16: Lathe Chuck Protection With Position Switch

    1.9.4 Lathe chuck protection with position switch The lathe is equipped with a lathe chuck protection. lathe only switched on if the lathe chuck protection Lathe chuck pro- is closed. tection closed Positions switch Lathe chuck pro- tection open Img.1-4: Lathe chuck protection 1.9.5 Chip shield...

  • Page 17: Protective Cover On The Lead Screw

    oration of the polycarbonate windows. The result is a reduced retention capability of the poly- carbonate viewing pane against chips and potentially flying parts. 1.9.6 Protective cover on the lead screw Spiral spring as a protective cover Img.1-6: Protective cover of lead screw 1.9.7 Prohibition, warning and mandatory signs INFORMATION...

  • Page 18: Personnel Protective Equipment

    Functional check Equipment Check EMERGENCY-STOP After activating the emergency stop mushroom button, the control voltage on mushroom switch the lathe will shut off. The spindle continues to rotate for a while, depending on the mass moment of inertia of the spindle and workpiece. Positions switch The spindle drive of the lathe must only be switch on if the lathe chuck Lathe chuck protection...

  • Page 19: Safety During Maintenance

    Turn off the lathe before measuring the workpiece.  The instructions described in these operating instructions must be strictly observed during  assembly, operation, maintenance and repair. Do not work on the lathe if your concentration is reduced, for example, because you are ...

  • Page 20: Accident Report

    Check that they are working properly! 1.14 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 21: Technical Specification

    Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. TH3309 TH3309D Electrical connection 3 x 400V / 1.5 KW ~ 50 Hz Drive motor power 1.5 kW Work areas Height of centres [ mm ] Distance between centres [ mm ] Swing diameter over machine bed [ mm ] Swing diameter over cross slide [ mm ]...

  • Page 22: Tailstock

    TH3309 TH3309D Scale on the handwheel top slide 2mm/rev - splitting 0.02mm Swivel range top slide + / - 180° Swivel scale at top slide + / - 60° Scale on the handwheel bed slide 16mm/rev - splitting 0.15mm Tailstock Quill diameter [mm] Quill travel [mm] Scale on quill [ mm ]...

  • Page 23: Emissions

    2.12 Emissions The generation of noise emitted by the lathe is 78 dB(A) to 81 dB(A) . INFORMATION This numerical value was measured on a new machine under the operating conditions specified by the manufacturer. The noise behaviour of the machine might change depending on the age and wear of the machine.

  • Page 24: Dimensions, Installation Plan

    2.13 Dimensions, installation plan 1565 1685 Schwerpunkt / Cenrte of gravity Img.2-1: Dimensions, installation plan TH3309 | TH3309D Translation of original instruction Version 1.1.0 - 2020-08-06...
  • Page 25 TH3309 | TH3309D Version 1.1.0 - 2020-08-06 Translation of original instruction...

  • Page 26: Delivery, Interdepartmental Transport, Assembly And Commissioning

    Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site.

  • Page 27: Assembly

    Assembly INFORMATION The lathe is delivered pre-assembled. Unpacking the machine Transporting the Drehmaschine with the packing crate near its final installation location with a forklift before unpacking it. If the packaging shows signs of possible transport damage, take the necessary precautions not to damage the machine when unpacking. If any damage is discov- ered, the carrier and/or shipper must immediately be notified of this fact to establish any claim which might arise.

  • Page 28: Lifting With A Forklift

    3.5.3 Lifting with a forklift Forklift truck Steel rod  Put two steel rods with a diameter of 30 to 34mm (round steel C45, thick - walled tube) and a length of one meter through the holes of the machine substructure. ...

  • Page 29: Lifting By Crane

    3.5.4 Lifting by crane Traverse Lifting slings, Round slings Steel rod  Disassemble the splashguard on the lathe.  Put an adequately thick piece of steel with a diameter of 30 to 34mm (round steel C45, thick - walled tube) and a length of one meter through the hole of the machine substructure. ...

  • Page 30: Installation And Assembly

    Installation and assembly 3.6.1 Requirements regarding the installation site To achieve sufficient security against falls by slipping, the accessible area must be provided in the machining area of the machine with a slip resistance. The anti-slip mat and / or the anti-slip flooring must be at least according German BGR 181 R11.

  • Page 31: Lubrication

    3.7.1 Lubrication The lubrication and initial greasing of your new lathe consists of checking the oil levels through the headstock, apron and feed box oil sight glasses. The oil tanks must be filled to half way up the sight glass. Once these operations have been car- ried out, the machine can be started up.

  • Page 32: Anchored Assembly

    Risk from using improper workpiece clamping materials or operating the machine at an inadmissible speed. Only use the tool clamping devices (e.g. lathe chuck) that were delivered with the machine or those offered by OPTIMUM as optional equipment. Only use tool clamping devices in the intended admissible speed range. 3.11 Electric three-phase connection ...

  • Page 33: Warming Up The Machine

    anticlockwise. If necessary, exchange two phase connections. The guarantee will become null and void if the machine is connected incorrectly. 3.12 Warming up the machine ATTENTION! If the lathe and in particular the lathe spindle are immediately operated at maximum load when cold, this may result in damages.

  • Page 34: Operation

    Operation Control and indicating elements Pos. Designation Item Designation Selector lever speed adjustment Change wheel and infeed table Control panel Selector lever feed gear Steady rest (example) Lathe chuck protection Machine lighting (hidden behind the chip Chip shield shield) Digital Position Indicator DPA 21 Tailstock (TH3309D and TH3309V only) Control panel lathe saddle...

  • Page 35: Safety

    Safety Commission the lathe only under the following conditions: The lathe is in proper working order.  The lathe is used as prescribed.  Follow the operating instructions.  All safety devices are installed and activated.  Eliminate or have all malfunctions rectified promptly. Stop the lathe immediately in the event of any abnormality in operation and make sure it cannot be started-up accidentally or without authorisation.

  • Page 36: Control Elements

    4.2.2 Control elements Inch thread [ threads / inch ] Crossfeed / Longitudinal feed mm per spindle revolution Metric thread [ mm / spindle revolution ] Refill oil Feed direction Check filling level Turning direction Read the maintenance manual Direct run, momentary switch ...

  • Page 37: Resetting An Emergency Stop Condition

    CAUTION! The emergency stop button may only be activated in an emergency. You should not use the EMERGENCY STOP button to stop the machine during normal operation. Resetting an emergency stop condition  Set the rotational direction control lever to the neutral position. ...

  • Page 38: Position Change Of The V-Belt Package

    4.9.2 Position change of the V-belt package Opening the protective cover  Turn the machine off at the main switch.  Disassemble two thumbscrews and open the protective cover of change gear.  Loosen the two fastening screws, the one on the right and the other on the left of the engine.

  • Page 39: Turning Direction

    4.10 Turning direction With the control lever the rotation of lathe is switched. The lathe can only be switched on, when the lathe chuck protection is closed.  Turn the control lever down if you want the turning direction to be anti-clockwise. ...

  • Page 40: Tool Holder

    4.12 Tool holder Clamp the lathe tool into the tool holder. The lathe tool needs to be clamped as short and tight as possible when turning in order to be able to absorb the cutting force during the chip formation well and reliably. Img.4-4: Tool holder Adjust the height of the tool.

  • Page 41: Lathe Spindle Fixture

    4.13 Lathe spindle fixture DIN ISO 702-2 Nr. 4 (Camlock) WARNING! Do not clamp any workpieces that exceed the permitted chucking capacity of the lathe chuck. The clamping force of the chuck is too low if its capacity is being exceeded. The clamping jaws may loosen.

  • Page 42: Fasten Workpiece Holder

    4.13.1 Fasten workpiece holder  Fasten the workpiece holder by turning the clamping bolts clockwise. The right clamp position is reached when the reference marker at the clamp holder are between the two marks at the lead spindle seat. The tightening torque must be approximately 80 Nm, otherwise the rotational accuracy of the lathe chuck is not present.

  • Page 43: Speed Information, Maintenance Recommendations, Reference Speed In Accordance With Din 6386

    4.13.3 Speed information, maintenance recommendations, reference speed in accordance with DIN 6386 The reference speed is the number of rotations, at which the mathematical centrifugal force with the corresponding jaw design correlates with the greatest tensioning force when the machine is at a standstill. The reference speed applies for jaws mounted inside in tiers, whereby they must not protrude past the outer diameter of the chuck.

  • Page 44: Lathe Chuck Maintenance

    4.13.5 Lathe chuck maintenance A crucial prerequisite for fault-free functionality of a lathe chuck is regular and thorough lubrica- tion of the sliding surfaces. This prevents the reduction of tensioning force and premature wear and tear. Always observe the manufacturer's maintenance instructions when using replacement lathe chucks.

  • Page 45: Mounting Workpiece Holder

    4.13.7 Mounting workpiece holder Centering point  Clean the taper bore of the lathe spindle holding fixture.  Clean the morse taper and the taper of the cen- tring point.  Press the centring point and the reduction sleeve into the taper bore of the lathe spindle holding fix- ture.

  • Page 46: Bed Insert

    4.15 Bed insert Remove the bed insert if the diameter of the workpiece turned is larger. By removing the Fixing screws bed insert, the rotational diameter can be increased. Dowel pins  First detach the fastening screws and then pull out the alignment pins. ...

  • Page 47: Setting The Feed

    4.16 Setting the feed Example: Feed 0.07 mm / spindle revolution With the same settings you will achieve a longitu- dinal feed of 0.261mm / spindle revolution. a = 60 teeth 120 teeth 60 teeth ATTENTION! The change wheels have to be mounted according to the layout of the feed table in order to achieve the indicated feed rate.

  • Page 48: Adjusting Threads

    4.17 Adjusting threads Example: Thread pitch 1.75 mm per revolution a = 56 teeth 120 teeth b = 60 teeth Set selection lever to A - C - 4 - R Example: Inch thread 120 teeth 127 teeth TH3309 | TH3309D Translation of original instruction Version 1.1.0 - 2020-08-06...

  • Page 49: Change Gear Table

    4.17.1 Change gear table 60 60 60 60 40 40 56 40 60 60 54 57 60 44 46 54 52 63 56 60 60 30 60 60 30 60 56 60 60 60 60 60 60 60 60 63 TH3309 | TH3309D Version 1.1.0 - 2020-08-06 Translation of original instruction...

  • Page 50: Exchange, Change Of Position Of The Change Gears

    4.17.2 Exchange, change of position of the change gears The change gears for the feed are mounted to a quadrant respectively directly on the lead screw and feed gear.  Always disconnect the main plug of the lathe and secure the main switch by a padlock, against unauthorized or accidental acti- vation.

  • Page 51: Tailstock

    4.18 Tailstock The tailstock sleeve is used to hold the tools (bits, centres, etc.)  Clamp the required tool in the tailstock sleeve.  Use the scale on the sleeve to re-adjust and / or adjust the tool.  Clamp the sleeve with the clamping lever. Use the hand wheel to move the sleeve back and forth.

  • Page 52: General Operating Instructions

    4.19 General operating instructions 4.19.1 Longitudinal turning In the straight turning operation, the tool feeds parallel to the axis of rotation of the workpiece. The feed can be either manual - by turning the handwheel on the lathe saddle or the top slide - or by activating the automatic feed.

  • Page 53: Turning Between Centres

    4.19.4 Turning between centres CAUTION! When clamping workpieces between the lathe centres while using a lathe dog, the existing lathe chuck shield must be replaced with a circular lathe chuck shield. Workpieces that require a high concentricity precision are machined between the centres. For holding purposes, a centre hole is drilled into both plain machined faces of the workpiece.

  • Page 54: Thread Cutting

    Consider this fact when selecting your cool- ing lubricant. The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub- sequent damages due to unsuitable cooling lubricants. The flashpoint of the emulsion must be higher than 140°C.
  • Page 55 The selection of cooling lubricants and slideway oils, lubricating oils or greases as well as their care are being determined by the machine operator or operating company. Therefore, Optimum Maschinen Germany GmbH cannot be held liable for machine damages caused by unsuitable coolants and lubricants as well as by inadequate maintenance and servic- ing of the coolant.

  • Page 56: Cutting Speeds

    Cutting speeds Selecting the cutting speed The variety of factors makes it impossible to present universal indications about the "correct“ cutting speed. Tables with reference values about cutting speeds to be set must be evaluated with utmost caution since they only apply for very particular cases. The refe- rence values without cooling (no best values) which are indicated in AWF documents are highly recommended.
  • Page 57 VC_GB.fm Table cutting speeds Reference values for cutting speeds in m/min when turning high speed steel and hard metal. (Excerpt from VDF 8799, Gebr. Boehringer GmbH, Göppingen) Infeed f in mm/rev. and setting angle k Tensile strength 0.063 0.16 0.25 0.63 Material Cutting material...

  • Page 58: Maintenance

    Maintenance In this chapter you will find important information about Inspection  Maintenance  Repair  of the lathe. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety,  failure-free operation,  long durability of the lathe and ...

  • Page 59: Cleaning

    6.1.3 Cleaning CAUTION! Use a chip hook for removal of chips and wear suitable protective gloves. Check up, inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions.
  • Page 60 Interval Where? What? How? Excessive clearance in the slideways can be reduced by read- justing the tapered gibs.  Turn the take-up screw clockwise. The tapered gib is moved to the rear and reduces the clearance of the corre- sponding slideway. Take-up screw Bed slide Readjust...
  • Page 61 Interval Where? What? How?  Check the oil level in the inspection glass of the feed gear,  of the apron,  of the headstock.   The oil level must at least attain the centre resp. top mark-  ing of the oil sight glass.
  • Page 62 Interval Where? What? How?  For oil change use an appropriate collecting container with sufficient capacity.  Unscrew the screw from the drain hole.  Unscrew the screw from the filler hole.  Close the drain hole if no more oil drains. ...
  • Page 63 Interval Where? What? How? Headstock charging hole Oil change Headstock drain hole Img.6-5: Headstock openings Exchange of the V-belt set:  Open the protective cover of the change gears.  Unfasten the fixing screw of the motor plate.  Pry the motor plate to the top. This will relax the V-belt set. ...
  • Page 64 Interval Where? What? How?  If necessary, replace the brake shoes. In the event of wear of the brake drum, completely change the pulley above. check Img.6-7: Brake shoes spindle brake From highest speed, the braking time without workpiece car- rier and workpiece should take about 2 seconds.

  • Page 65: Recommended Wear And Tears Parts

    Interval Where? What? How?  Obligations of the operating company on page 12 Electrical  Electrical system on page 20 inspection The service life off the position switch on the rotational direc- tion switch may have been By the service technicians reached due to the operating ...

  • Page 66: Lubricating And Cleaning The Lathe Chuck

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. The company Optimum Maschinen Germany GmbH does not take any liability nor does it guar- antee against damage and operating malfunctions resulting from failure to observe this operat- ing instructions.

  • Page 67: Ersatzteile - Spare Parts

    Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.  Maschinenbezeichnung - Machines name  Herstellungsdatum - Date of manufacture  Artikelnummer - Article no. ...

  • Page 68: Getriebe Spindelstock 1-6 - Headstock Gear 1-6

    Getriebe Spindelstock 1-6 - Headstock gear 1-6 103-1 103-2 103-3 Abb.7-1: Getriebe Spindelstock 1-6 - Headstock gear 1-6 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 69: Getriebe Spindelstock 2-6 - Headstock Gear 2-6

    Getriebe Spindelstock 2-6 - Headstock gear 2-6 Abb.7-2: Getriebe Spindelstock 2-6 - Headstock gear 2-6 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 70: Getriebe Spindelstock 3-6 - Headstock Gear 3-6

    Getriebe Spindelstock 3-6 - Headstock gear 3-6 Abb.7-3: Getriebe Spindelstock 3-6 - Headstock gear 3-6 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 71: Getriebe Spindelstock 4-6 - Headstock Gear 4-6

    Getriebe Spindelstock 4-6 - Headstock gear 4-6 Abb.7-4: Getriebe Spindelstock 4-6 - Headstock gear 4-6 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 72: Getriebe Spindelstock 5-6 - Headstock Gear 5-6

    7.10 Getriebe Spindelstock 5-6 - Headstock gear 5-6 Abb.7-5: Getriebe Spindelstock 5-6 - Headstock gear 5-6 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 73: Getriebe Spindelstock 6-6 - Headstock Gear 6-6

    7.11 Getriebe Spindelstock 6-6 - Headstock gear 6-6 Abb.7-6: Getriebe Spindelstock 6-6 - Headstock gear 6-6 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 74: Wechselradgetriebe - Change Gear

    7.12 Wechselradgetriebe - Change gear Abb.7-7: Wechselradgetriebe- Change gear 7.13 Vorschubgetriebe 1-6 - Feed gear 1-6 Abb.7-8: Vorschubgetriebe 1-6 - Feed gear 1-6 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 75: Vorschubgetriebe 2-6 - Feed Gear 2-6

    7.14 Vorschubgetriebe 2-6 - Feed gear 2-6 Abb.7-9: Vorschubgetriebe 2-6 - Feed gear 2-6 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 76: Vorschubgetriebe 3-6 - Feed Gear 3-6

    7.15 Vorschubgetriebe 3-6 - Feed gear 3-6 Abb.7-10: Vorschubgetriebe 3-6 - Feed gear 3-6 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 77: Vorschubgetriebe 4-6 - Feed Gear 4-6

    7.16 Vorschubgetriebe 4-6 - Feed gear 4-6 Abb.7-11: Vorschubgetriebe 4-6 - Feed gear 4-6 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 78: Vorschubgetriebe 5-6 - Feed Gear 5-6

    7.17 Vorschubgetriebe 5-6 - Feed gear 5-6 Abb.7-12: Vorschubgetriebe 5-6 - Feed gear 5-6 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 79: Vorschubgetriebe 6-6 - Feed Gear 6-6

    7.18 Vorschubgetriebe 6-6 - Feed gear 6-6 Abb.7-13: Vorschubgetriebe 6-6 - Feed gear 6-6 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 80: Schlosskasten 1-3 - Apron 1-3

    7.19 Schlosskasten 1-3 - Apron 1-3 Abb.7-14: Schlosskasten 1-3 - Apron 1-3 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 81: Schlosskasten 2-3 - Apron 2-3

    7.20 Schlosskasten 2-3 - Apron 2-3 Abb.7-15: Schlosskasten 2-3 - Apron 2-3 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 82: Schlosskasten 3-3 - Apron 3-3

    7.21 Schlosskasten 3-3 - Apron 3-3 Abb.7-16: Schlosskasten 3-3 - Apron 3-3 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 83: Planschlitten - Cross Slide

    7.22 Planschlitten - Cross slide Abb.7-17: Planschlitten - Compound slide TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 84: Oberschlitten - Top Slide

    7.23 Oberschlitten - Top slide Abb.7-18: Oberschlitten - Top slide DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 85: Maschinenbett 1-2 - Lathe Bed 1-2

    7.24 Maschinenbett 1-2 - Lathe bed 1-2 Abb.7-19: Maschinenbett 1-2 - Lathe bed 1-2 TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 86: Maschinenbett 2-2 - Lathe Bed 2-2

    7.25 Maschinenbett 2-2 - Lathe bed 2-2 Abb.7-20: Maschinenbett 2-2 - Lathe bed 2-2 DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 87: Spindelbremse - Spindle Break

    7.26 Spindelbremse - Spindle break 173 172 283 Abb.7-21: Spindelbremse - Spindle break 7.27 Maschinenunterbau - Machine substructure Abb.7-22: Maschinenunterbau - Machine substructure TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 88: Reitstock - Tailstock

    7.28 Reitstock - Tailstock Abb.7-23: Reitstock - Tailstock DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 89: Feststehende Lünette - Steady Rest

    7.29 Feststehende Lünette - Steady rest Abb.7-24: Feststehende Lünette - Steady rest TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 90: Mitlaufende Lünette - Follow Rest

    7.30 Mitlaufende Lünette - Follow rest Abb.7-25: Mitlaufende Lünette - Follow rest DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 91: Drehfutterschutz - Chuck Protection

    7.31 Drehfutterschutz - Chuck protection Abb.7-26: Drehfutterschtz - Chuch protection TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 92: Späneschutz - Chip Protection

    7.32 Späneschutz - Chip protection Abb.7-27: Späneschutz - Chip protection DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 93: Maschinenschilder - Machine Labels

    7.33 Maschinenschilder - Machine labels Abb.7-28: Maschinenschilder - Machine labels TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 94: Schaltplan - Wiring Diagram - Th3309 │Th3309D - 400V, 1 - 2

    7.34 Schaltplan - Wiring diagram - TH3309 │TH3309D - 400V, 1 - 2 Abb.7-29: Schaltplan - Wiring diagram DE | EN TH3309 | TH3309D Originalbetriebsanleitung Version 1.1.0 - 2020-08-06...

  • Page 95: Schaltplan - Wiring Diagram - Th3309 │Th3309D - 400V, 2 - 2

    7.35 Schaltplan - Wiring diagram - TH3309 │TH3309D - 400V, 2 - 2 Abb.7-30: Schaltplan - Wiring diagram TH3309 | TH3309D DE | EN Version 1.1.0 - 2020-08-06 Originalbetriebsanleitung...

  • Page 96: Ersatzteilliste - Spare Parts List

    7.36 Ersatzteilliste - Spare parts list Ersatzteilliste Getriebe Spindelstock - Spare parts list headstock gear Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Article no. Innensechskantschraube Socket head screw M6x25 Innensechskantschraube Socket head screw GB 70-85-M3x8 103-1 Kontrollleuchte Control light 0460019 103-2 Momenttaster Rapid break...
  • Page 97 Passfeder Fitting key DIN 6885 - A 8 x 7 x 56 Zahnrad Gear 034020301208 Zahnrad Gear 034020301209 Buchse Bushing 034020301210 Zahnrad Gear 034020301211 Zahnrad Gear 034020301212 Zahnrad Gear 034020301213 Abdeckkappe Cover O-Ring O-Ring DIN 3771 - 42,5 x 5,3 Zahnrad Gear 034020301217...
  • Page 98 Deckel Cover 034020301302 Gummidichtung Seal 034020301303 Gehäuse Housing Abdeckung Cover 034020301305 Schaltergehäuse Switch housing Ölschauglas Oil sight glass Hebel Lever 034020301308 Schraube Screw Scheibe Washer 034020301310 Nabe Collet 034020301311 Passfeder Fitting key 6x6x14 042P6614 Welle Shaft Scheibe Washer 034020301314 Scheibe Washer Passfeder Fitting key...
  • Page 99 Wechselrad Change gear M1.25x69 03400923219 Wechselrad Change gear M1.25x66 03400923220 Wechselrad Change gear M1.25x63 03400923221 Wechselrad Change gear M1.25x57 03400923222 Wechselrad Change gear M1.25x56 03400923223 Wechselrad Change gear M1.25x54 03400923224 Wechselrad Change gear M1.25x30 03400923225 Ersatzteilliste Vorschubgetriebe - Spare part list feed gear Menge Grösse Artikelnummer...
  • Page 100 O-Ring O-Ring GB1235-76 /12x1.9 Verschiebbare Gabel Shifting fork 03400923349 Halterung Rack 03400923350 Halterung Rack 03400923351 Senkschraube Counter sunk flat screw GB79-85/M4x16 Sechskantmutter Hexagon nut GB6170-86 /M4 Verschiebbare Gabel Shifting fork 03400923354 Welle Shaft 03400923355 Zahnrad Gear 03400923356 Zahnrad Gear 03400923357 Zahnrad Gear 03400923358...
  • Page 101 Innensechskantschraube Socket head cap screw GB70-85/M5x12 O-Ring O-Ring 03400923412 Welle Shaft 03400923413 Schneckenrad Worm gear 03400923414 Unterlegscheibe Washer Kopfschraube Cap screw GB5783-86 /M6x12 Verriegelungsteil Interlock piece 03400923417 Zylinderkopfschraube Pan head screw GB6170-86/M6x20 Innensechskant Justierschraube Socket head set screw GB77-85/M6x12 Sechskantschraube Hexagon head screw GB5783-86/M5x20 Führungslineal...
  • Page 102 Unterlegscheibe Washer Kurbelhandrad Handle wheel 03400923482 Skalenring Scale ring 03400923483 Innensechskantschraube Socket head cap screw GB70-85/M5x25 Halteklammer Bracket 03400923485 Dichtung Gasket 03400923486 Passfeder GB1096-79/5x5x20 042P5520 Getriebewelle Gear shaft 03402030488 Passfeder Fitting key 03400923491 Schmiernippel Lubrication cup 0340105 Gehäuse Housing 03400923495 Schlosskasten komplett Apron complete 03400923495CPL...
  • Page 103 Stahlkugel Steel ball GB308-77/Ø 6 042KU06 Druckfeder Compression spring GB2089-80/0.7x5x10 Innensechskant Justierschraube Socket head set screw GB78-85/ M5x16 Drucklager Thrust bearing 51102 04051102 Innensechskantschraube Socket head cap screw GB70-85/M6x25 Federstift Spring pin GB897-86/3x25 Kegelstift Taper pin Abstreifer der Bettführungsbahn Bedway wiper 03402030545 Innensechskantschraube Socket head cap screw...
  • Page 104 Hülse Sleeve 03400923734 Schraube Screw 03400923735 Hutmutter Cap nut DIN1587/M8 Scheibe Washer Nutschraube Nut screw 03400923648 Ersatzteilliste Maschinenbett - Spare part list lathe bed Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Article no. Feststellschraube Set screw GB77-85/M5x10 Passfeder 042P8740 Sechskantschraube Hexagon head screw GB5783-85 /M10x25 Motor...
  • Page 105 63-2 Mutter 03400923863 Elektroschaltkasten Electrical box 03400923864 Deckel Cover 03400923865 Schaltkasten komplett Switch box complete 03402030864CPL Rutschkupplung kpl. Friction clutch cpl. 03400923857CPL Abdeckung Cover 03400923869 Leitspindelabdeckung kpl. Lead screw cover cpl. 03400923870 Scheibe Washer Sechskantschraube Hexagon nut ISO4017/M14x45 Spannstift Spring pin DIN8752/3x16 Sechskantmutter Hexagon screw...
  • Page 106 Schraube Screw GB 818-85 - M4x25 Schraube Screw Sechskantmutter Hexagon nut DIN 4032 - M6 Buchse Bushing 03401000288 Gewindestift Grub screw GB 80-85 - M8x6 Bolzen Bolt 03401000290 Zugstange Pull rod 0340100083 Bremspedal Brake pedal 0340100097 Stange 0340100094 Ersatzteilliste Maschinenunterbau - Spare part list machine substructure Menge Grösse Artikelnummer...
  • Page 107 Sechskantmutter Hexagon nut GB6172-86 /M8 Sechskantschraube Socket head set screw GB79-85 /M8x30 03400923932 Reitstockgußteil Tailstock casting 03402030933 Reitstock komplett Tailstock complete 03402030933CPL Sperrbuchse Locking bush 03400923934 Kopfschraube Socket head cap screw GB70-85/ M4x10 Zuführmutter Feed nut 03400923936 Pinole Sleeve 03400923937 Feste Zentrierspitze Steady centers Gewindestift...
  • Page 108 Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Article no. Mittelring Middle ring Ring links Ring left Ring rechts Ring right Drehfutterschutz Lathe chuck cover Buchse Bushing Kugellager Ball bearing Platte Plate Bolzen Bolt Sechskantmutter Hexagon nut Federscheibe Spring washer Hülse Sleeve Schraube Screw...
  • Page 109 Glasmeßstab Oberschlitten Glass scale top slide ML 100 mm Abdeckung Glasmeßstab Cover class scale Befestigung Glasmeßstab Fixing glass scale Befestigung Lesekopf Reading head mounting Glasmeßstab glass scale Glasmeßstab Planschlitten Glass scale cross slide ML 170 mm Abdeckung Glasmeßstab Cover class scale Befestigung Glasmeßstab Fixing glass scale Befestigung Lesekopf...
  • Page 110 Momenttaster Direct run button LA103-10BN/2 0460002 Schalter Drehfuterschutz Lathe chuck safety switch Schalter Spindelbremse Spindle brake switch KEDU QKS7 0460078 Endschalter Drehrichtung Rotating direction switch Endschalter Drehrichtung Rotating direction switch Sicherheitsschalter Belt cover safety switch KEDU QKS8 0460015 Riemenabdeckung Netzteil Power pack Delta DRP0-24V/120W 03462110G...
  • Page 111 oil-compare-list.fm Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN...
  • Page 112 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut C1, 10 L Gebinde, Artikel Nr. 3530030 Kühlschmiermittel EG Sicherheitsdatenblatt Cooling lubricants Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana http://www.optimum-daten.de/ Soluble Oil B Lubrifiants de refroidisse- data-sheets/Optimum-Aqua- ment cut_C1-EC-datas- heet_3530030_DE.pdf oil-compare-list.fm...

  • Page 113: Malfunctions

    Malfunctions Cause/ Malfunction Solution possible effects Machine does not turn on • Position switch spindle brake machine • Check position switch spindle brake, switches off adjust • Position switch lathe chuck protection • Check position switch lathe chuck pro- machine switches off tection, adjust •...

  • Page 114: Appendix 9.1 Copyright

    Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. Subject to technical changes without notice. Terminology/Glossary Term Explanation...

  • Page 115: Liability Claims/Warranty

    V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 116: Storage

    Example: not stackable - do not stack further packing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ified here .

  • Page 117: Decommissioning

    9.6.1 Decommissioning CAUTION! Used machines need to be decommissioned in a professional manner in order to avoid later misuse and endangerment of the environment or persons. Disassemble the machine if required into easy-to-handle and reusable assemblies  and component parts. Dispose of machine components and operating fluids using the intended disposal ...

  • Page 118: Disposal Via Municipal Collection Facilities

    Modified settings  Any experiences with the lathe which might be important for other users  Recurring failures  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de TH3309 | TH3309D Translation of original instruction Version 1.1.0 - 2020-08-06...
  • Page 119 EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany hereby declares that the following product Product designation: Hand controlled lathe Type designation: TH3309...
  • Page 120 Index Accident report ............. 20 Personal protective equipment ......26 Power failure ............37 Prohibition, warning and mandatory signs ....17 Change gear table ..........49 Protective Clamping the tool ..........40 equipment ............18 Coolant ..............54 Protective cover ............15 Copyright ............114 lathe chuck ............16 Cross-adjustment of the headstock ..........16...
  • Page 121 Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Drehmaschinen und CNC Drehmaschinen: Optimum TH 3309 Übersicht OPTImill TH 3309 CNC • ◦ OPTImill TH 3309 Ersatzteile ◦ OPTImill TH 3309 Zubehör OPTImill Zubehör • Ihr Ersatzteil nicht in den Listen? Direkt zum >>Formular Download<<. Tragen sie Ihr Maschinenmodell, samt Bauteil und Artikelnr.

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