Premisys MP Installation, Operation And Maintenance Manual

Premisys MP Installation, Operation And Maintenance Manual

Packaged and split rooftop ventilator

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PremiSys
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with instructions could result in personal injury and/or property damage!
Models MP/MPE (Packaged DX)

General Safety Information

Only qualified personnel should install and maintain this
system. Personnel should have a clear understanding of
these instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well as
the National Electrical Code (NEC), the National Fire
Protection Agency (NFPA), where applicable. Follow
the Canadian Electrical Code (CEC) in Canada.
2. All moving parts must be free to rotate without striking
or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin wheel faster than maximum cataloged
fan RPM. Adjustments to fan speed significantly
affect motor load. If the fan RPM is changed, the
motor current should be checked to make sure it is
not exceeding the motor nameplate amps.
5. Verify that the power source is compatible with the
equipment.
6. Never open access doors to the unit while it is
running.
PremiSys
Models MP, MPE and MPF
Packaged and Split Rooftop Ventilator
Model MPF (Split DX)
The roof lining contains high voltage wiring. To prevent
electrocution, do not puncture the interior or exterior
panels of the roof.
• Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch or
breaker to prevent accidental power up.
• If this unit is equipped with optional gas accessories,
turn off gas supply whenever power is disconnected.
This unit is equipped with a compressed refrigerant
system. If a leak in the system should occur,
immediately evacuate the area. An EPA Certified
Technician must be engaged to make repairs or
corrections. Refrigerant leaks may also cause bodily
harm.
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
Packaged and Split Rooftop Ventilator
Document 479650
WARNING
DANGER
CAUTION
CAUTION
© 2021 Mitsubishi Electric US, Inc.
1

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Summary of Contents for Premisys MP

  • Page 1: General Safety Information

    PremiSys Document 479650 Models MP, MPE and MPF Packaged and Split Rooftop Ventilator Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure...
  • Page 2: Table Of Contents

    Maintenance Procedure ..... . . 50 Reference Rated Airflow ..... . . Backcover Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 3: Receiving, Handling, Storage

    The unit should be stored at least 3½ in. (89 mm) off the floor. Clearance should be provided to permit air circulation and space for inspection. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 4: Product Overview

    Safety Listing Models are listed per ANSI/UL 1995, Heating and Cooling Equipment and are ETL Certified. Models and Capacities Model Cooling Capacity Packaged DX MP-0-1 3 to 7 tons MP-1-1/MPE-1-1 5 to 15 tons 15 to 30 tons MP-2-1/MPE-2-1 MP-4-1/MPE-4-1...
  • Page 5: Subassemblies

    Energy Wheel (MPF) Damper Final Filters (on coil face) Weatherhood Filters (metal mesh) Main Control Center Indirect Gas-Fired Furnace (optional) Plenum-Type Coils Plenum-Type Supply Air Blower Exhaust Air Blower Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 6: Installation

    Exhaust Blower/Optional Electric Preheat Powered Exhaust Blower Section * When a powered exhaust fan (or MPE) is selected, door 8 will be to the immediate right of door 7. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 7 Height Width Length Intake Nominal Outdoor Supply Return Exhaust Model tonnage Section weight (lbs) Intake Discharge Intake Discharge (tons) Bottom or MP-0-1 58.1 44.0 82.2 22.3 1,180 Bottom, MP-1-1 5-15 59.3 52.5 98.6 /149.5 22.1 30.1 2,700 MP-2-1 15-30 72.5 68.2...
  • Page 8 Mounted Outdoor Indoor Side Other Section (not shown) with IG Mounted Mounted Furnace MP-0-1 MP-1-1 MP-2-1 MP-4-1 MP-5-1 MPE-1-1 MPE-2-1 MPE-4-1 MPE-5-1 All dimensions are shown in inches. *No condensing section or piping vestibule, or unit has top condensing section.
  • Page 9 PA = Piping Access OA = Outdoor Air Weatherhood Model CC End OA End *PA from Unit MPF-1-1 MPF-2-1 All dimensions are shown in inches. *PA from Unit = piping access Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 10 Air-source heat pump units should never be placed under an overhang or inside a building. A minimum of 48-inches above the outdoor fans is acceptable, but unobstructed is strongly recommended. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 11 (by others) damage to the cabinet by the lift cables. on all housing sizes except MP-5-1, which are shipped 5. Never rest the spreader bar on the unit. assembled. Assembly instructions are included with the curb kit.
  • Page 12 “T” or an “L” configuration and the area directly beneath the heat source must not have any openings such as louvers or grates. No louvers or grates Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 13: Electrical Information

    When providing or replacing fuses in a fusible required. disconnect, use dual element time delay fuses and size according to the rating plate. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 14: Indirect-Gas Piping Installation

    Gas Cock models, reference the Model PVF and PVG IOM. From Gas Supply Bleeder Valve or 1/8 in Plugged Tap 8 in. Trap Typical Gas Supply Piping Connection Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 15: Water Coil Piping Installation

    The velocity should not exceed 6 feet per second and the friction loss should be approximately 3 feet of water column per 100 feet of pipe. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 16: Split Dx Piping Installation

    Japanese standards and are provided only as a reference. Use TUHYE240(3/4) pipes that meet the local standards. 5 ⁄8 liquid 1 1 ⁄8 suction BN40A(N/B) MPF-2 (twinned model) Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 17 15.88 [ 5 ⁄8] 28.58 [1 1 ⁄8] (twinned model) For piping size “S”, ‘’T”, please refer to specification of the twinning kit CMY-Y100CBK2 on the Outdoor units external drawing. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 18 TUHYE144(3/4) 1 ⁄2 10.8 kg [381 oz] AN40A(N/B) TUHYE192(3/4) 5 ⁄8 BN40A(N/B) 19.6 kg [692 oz] (twinned model) TUHYE240(3/4) 5 ⁄8 BN40A(N/B) 19.6 kg [692 oz] (twinned model) Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 19 PUHY-P192T/YSKMU 8 kg [283 oz] (ft.) x 1.3 [oz/ft.] PUHY-P240T/YSKMU 16 kg [566 oz] TOTAL additional 42’ x 1.30 [oz/ft.] refrigerant 71 oz 179 oz charge 55 oz 305 oz Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 20: Control Center Components

    Control Center Components Main Control Center Components Image represents a typical installation for MP-1-1 or MPE-2-1. Components and locations will vary on MPE-4-0,-5-1, MP and MPF models. Electrical Cabinet 1. Power distribution block; high voltage supply is terminated here Electrical Cabinet 2.
  • Page 21: Component Operation

    Optional 0-10 VDC by others to VFD: Supply fan is disconnect is off for servicing. modulated by a 0-10 VDC, field-provided by others. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 22 Remove snow accumulation from the unit roof and outdoor coil section after snow storms. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 23 The VFD will be fully programmed at the factory. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 24 The dirty filter switch is mounted in the exhaust inlet compartment next to the unit control center or in unit control center. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 25: Factory-Installed Refrigeration Systems

    Factory-Installed Refrigeration System Components Packaged DX Cooling with Three Way Hot Gas Reheat MP, MPE to maintain liquid pressure. 1. Compressor 2. High Limit Pressure Switch 12. Thermostatic Expansion Valve (TXV) The switch opens when refrigerant pressure Each unit is equipped with a TXV on each increases above the set point in the discharge line.
  • Page 26 Factory-Installed Refrigeration System Components Air-Source Heat Pump with Three Way Hot Gas Reheat Outdoor Airflow Supply Airflow Outdoor Airflow Supply Airflow Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 27 15. Service Access Ports Typical port locations are shown. Additional valves may be present in the system. 16. Refrigerant Pressure Transducers Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 28 2. Gas Pipe Thermistor 7. Solenoid Valve 3. Liquid Pipe Thermistor 8. Reheat Coil 4a. Linear Expansion Valve 9. Strainer 4b. Linear Expansion Valve 10. Reheat Pipe Thermistor 5. Strainer Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 29 Pulse = 41 Expansion Valve LEV3b Linear Modulating Modulating Modulating Pulse = 41 Pulse = 41 Pulse = 41 Expansion Valve Position will be determined by capacity requirements. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 30: Start-Up Unit

    Do not short-cycle the compressor. Allow 5 minutes between “on” cycles to prevent compressor damage. • DX system is charged with refrigerant. Start-up must be performed by EPA Certified Technician. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 31 Each compressor needs power supplied to it 24 hours prior to start-up. If start-up is scheduled in 24 hours, unlock the disconnect power and energize unit. o Compressor shipping brackets are removed if provided. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 32 Amps Amps Amps Compressors (if equipped) Outdoor Air Temperature Deg F Outdoor Air Relative Humidity % RH Return Air Temperature Deg F Return Air Relative Humidity % RH Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 33 Yes / No Color of Center Dot Purple / Pink Purple / Pink Purple / Pink Purple / Pink Hot Gas Bypass Operational Yes / No / NA Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 34 Purple / Pink Purple / Pink Note: Unit may not run at 100% heating mode in ambient temperatures over 70°F (21°C). Modulate compressor as necessary to keep unit running. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 35: Start-Up Components

    Check for unusual noise, vibration or overheating of the bearings. Refer to the Troubleshooting portion of this manual if a problem develops. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 36 9. Set flow to actual CFM measured by Test and quick blinking green LED. Balance and press ENTER 10. Wait for calibration before cycling power 11. Proceed to Communication Setup Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 37: Optional Polymer Energy Wheel

    Turn the main power supply back on and then observe the operation of the wheel by opening the wheel access door slightly. Remove filters if necessary to observe the wheel. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 38 If the wheel should rotate when a clip is open, the clip will jam against the bearing support bar and could cause damage. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 39: Optional Aluminum Energy Wheel

    A SLIGHT CLEANER SMELL MAY BE PRESENT FOR A SHORT TIME AFTER THE UNIT IS TURNED BACK ON. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 40: Troubleshooting

    Capacity Code 7 Future Welded Unload Code 8 Blinks 8 Times Contactor Compressor Code 9 Low Voltage Blinks 9 Times Trip Compressor *Protective faults that require manual reset. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 41 Check duct size at discharge to ensure that air velocities are not too high. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 42 (PDX) or 25 PSIG (ASHP) Defective low pressure switch. Replace. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 43 Check that compressor is properly isolated and mounting Improper mounting on unit base. bolts are tight. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 44 Moisture in system, check sight glass. Reclaim refrigerant, check for leaks, recharge. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 45 ASHP units in heating Low load or airflow. Increase airflow, check filters. mode). Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 46 200 kΩ ± 10% Brown Solenoid valve coil Measure the resistance between the terminals with a tester. SV10, SV11 (Surrounding temperature 20ºC [68ºF] Normal Abnormal 1183Ω ± 100% Open or short Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 47 * Whether a sound is generated or not can be Valve open determined by holding a screwdriver against it, then Fully open: 1400 pulses placing your ear against the handle. Pulses 80 - 100 pulses Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 48 ON: There is no temperature difference. When the solenoid valve is OFF: there is a temperature difference. Solenoid valve coil Measure the resistance between the terminals with a tester. SV10, SV11 (Surrounding temperature 20ºC [68ºF] Normal Abnormal 1183 ± 100Ω Open or short Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 49: Routine Maintenance

    Inspect for cleanliness – clean as required 4. Outdoor Fan Blades and Motor (if applicable) Check for cleanliness Check all fasteners for tightness Check for fatigue, corrosion, wear Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 50: Maintenance Procedure

    If the filters are dirty, they should be cleaned or replaced. spread of disease. Cleaning should be performed by It is important the filters stay clean to maintain desired qualified personnel. airflow. Packaged and Split Rooftop Ventilator PremiSys © 2021 Mitsubishi Electric US, Inc.
  • Page 51 Routine Maintenance Outdoor Air Supply Final Model Weatherhood Pre-Wheel Outdoor Exhaust Filters Filters (Aluminum Mesh) (Pre-coil) (1) 12x24 + MP-0-1 (1) 16x20x1 (1) 24x24 MP-1-1 (4) 20x20x2 (4) 20x20 MP-2-1 (4) 25x25x2 (8) 16x25 MP-4-1 (12) 16x20x2 (8) 20x20 + (4) 16x20...
  • Page 52: Reference Rated Airflow

    Reference - Rated Airflow Model Airflow (SCFM) Model Airflow (SCFM) MP-0-1-3I 1100 MP-2-1-25I 5750 MP-0-1-4I 1450 MP-2-1-25D 5600 MP-0-1-5I 1700 MP-2-1-25A 7200 MP-0-1-6I 1900 MP-2-1-30I 6000 MP-0-1-7I 1900 MP-2-1-30D 6000 MP-1-1-5I 2325 MP-2-1-30A 7000 MP-1-1-5D 2325 MP-4-0-25D 6500 MP-1-1-5A 3400...

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