Premisys MP Series Installation, Operation And Maintenance Manual

Premisys MP Series Installation, Operation And Maintenance Manual

Packaged and split rooftop ventilator
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PremiSys
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with instructions could result in personal injury and/or property damage!
Models MP/MPE (Packaged DX)

General Safety Information

Only qualified personnel should install and maintain this
system. Personnel should have a clear understanding of
these instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well as
the National Electrical Code (NEC), the National Fire
Protection Agency (NFPA), where applicable. Follow
the Canadian Electrical Code (CEC) in Canada.
2. All moving parts must be free to rotate without striking
or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin wheel faster than maximum cataloged
fan RPM. Adjustments to fan speed significantly
affect motor load. If the fan RPM is changed, the
motor current should be checked to make sure it is
not exceeding the motor nameplate amps.
5. Verify that the power source is compatible with the
equipment.
6. Never open access doors to the unit while it is
running.
PremiSys
Models MP, MPE and MPF
Packaged and Split Rooftop Ventilator
Model MPF (Split DX)
The roof lining contains high voltage wiring. To prevent
electrocution, do not puncture the interior or exterior
panels of the roof.
• Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch or
breaker to prevent accidental power up.
• If this unit is equipped with optional gas accessories,
turn off gas supply whenever power is disconnected.
This unit is equipped with a compressed refrigerant
system. If a leak in the system should occur,
immediately evacuate the area. An EPA Certified
Technician must be engaged to make repairs or
corrections. Refrigerant leaks may also cause bodily
harm.
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
Packaged and Split Rooftop Ventilator
Document 479650
WARNING
DANGER
CAUTION
CAUTION
© 2017 Mitsubishi Electric US, Inc.
1

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Summary of Contents for Premisys MP Series

  • Page 1: General Safety Information

    PremiSys Document 479650 Models MP, MPE and MPF Packaged and Split Rooftop Ventilator Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure...
  • Page 2: Table Of Contents

    Airflow Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . .18 Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 3: Receiving, Handling, Storage

    To avoid condensation, allow cold parts to reach room temperature. Leave coverings loose to permit air circulation and to allow for periodic inspection. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 4: Product Overview

    Packaged DX MP-1-1/MPE-1-1 5 to 15 tons MP-2-1/MPE-2-1 15 to 30 tons MP-4-0/MPE-4-0 20 to 45 tons Split DX MPF-1-1 5 to 12 tons MPF-2-1 10 to 20 tons Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 5: Subassemblies

    Supply Air Blower Exhaust Air Blower Indirect Gas-Fired Furnace Main Control (optional) Center Coils Open view of Model MPF showing split DX cooling, fans and energy recovery wheel. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 6: Packaged Dx Weights, Dimensions, Clearance

    Unit MP-1-1/MPE-1-1 MP-2-1/MPE-2-1 MP-4-0/MPE-4-0 All dimensions are shown in inches. ACS = Access OA End CC = Control Center OA = Outdoor Air Weatherhood CS = condensing section Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 7: Split Dx Weights, Dimensions, Clearance

    OA = Outdoor Air Weatherhood Unit Size CC End OA End *PA from Unit MPF-1-1 MPF-2-1 All dimensions are shown in inches. *PA from Unit = piping access Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 8: Additional Clearances For Packaged Dx

    Alternate Supply Entry Locations in this manual. If unit is to be installed on a roof, cut access openings in the roof deck as needed. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 9: Roof Curb Mounting

    12 inches on each side. • Set unit on rails. Typical Unit with Condensing Section and Factory-Supplied Curb Kit Typical Unit Installed on Rails Supplied by Others Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 10: Electrical Information

    When providing or replacing fuses in a fusible disconnect, use dual element time delay fuses and size according to the rating plate. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 11: Electrical/Gas Supply Entry Locations

    Never drill holes in the roof of the unit! There is high voltage wiring located between the inner and outer roof panels. Damage to the wiring could cause severe bodily harm or death. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 12: Water Coil Piping Installation

    The velocity should not exceed 6 feet per second and the friction loss should be approximately 3 feet of water column per 100 feet of pipe. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 13: Split Dx Piping Installation

    2=ACR-Drawn Temper **The figures in the radial thickness column are based on the Japanese standards and provided only as a reference. Use pipes the meet the local standards. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 14 YKMU PUHY-P240T/ 15.88 28.58 [1 ⁄ ⁄ YSKMU For piping size “S”, “T”, please refer to specification of the twinning kit CMY-Y100CBK2 on the Outdoor units external drawing. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 15: Refrigerant Charge Calculation

    PUHY-P192 8 kg [283 oz] (ft.) x 1.3 [oz/ft.] PUHY-P240 16 kg [566 oz] TOTAL additional 42’ x 1.30 [oz/ft.] refrigerant 71 oz + 179 oz charge 55 oz 305 oz Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 16: Piping Connections

    1455 (57.27) 1445 (56.88) MPF-1-**-**-96, 144 - MPF-2-**-**-144 MPF-2-**-**-192, 240 Suction Pipe ø28.58 (1 ⁄ ø34.93 (1 ⁄ Liquid Pipe ø12.7( ⁄ ø15.88 ( ⁄ Measurement in mm (in.) Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 17: Control Center Components

    6. Combustion blower 7. Burner manifold 8. Collector box For further information on the optional furnace and its control center, see the Indirect Gas-Fired Heat lOM shipped with the unit. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 18: Variable Frequency Drive

    Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 19: Packaged Dx

    10°F. The valve is adjustable and is located on the Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 20: Split Dx

    2. Gas Pipe Thermistor 7. Solenoid Valve 3. Liquid Pipe Thermistor 8. Reheat Coil 4a. Linear Expansion Valve 9. Strainer 4b. Linear Expansion Valve 10. Reheat Pipe Thermistor 5. Strainer Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 21: Electrical Parts Specification

    Pulse = 41 Expansion Valve LEV3b Linear Modulating Modulating Modulating Pulse = 41 Pulse = 41 Pulse = 41 Expansion Valve Position will be determined by capacity requirements. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 22: Start-Up - Unit

    Do not short-cycle the compressor. Allow 5 minutes between “on” cycles to prevent compressor damage. • DX system is charged with refrigerant. Start-up must be performed by EPA Certified Technician. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 23: Pre-Start-Up Checklist

    24 Formula: % Voltage Imbalance = [100 x (VA-VD)] /VA hours prior to start-up. If start-up is scheduled in 24 hours, unlock the disconnect power and energize unit. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 24 Color of Center Dot Green / Yellow Color of Center Dot Green / Yellow Hot Gas Bypass Operational Yes / No Hot Gas Bypass Operational Yes / No Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 25: Start-Up - Components

    Check for unusual noise, vibration or overheating of the bearings. Refer to the Troubleshooting portion of this manual if a problem develops. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 26: Airflow Monitor

    Use the up and down arrows to get to the “Overrides” screen, then push enter. e. Use the arrow buttons to get the supply override. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 27: Start-Up

    Remove filters if necessary to observe the wheel. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 28: Maintenance

    If the wheel should rotate when a clip is open, the clip will jam against the bearing support bar and could cause damage. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 29: Energy Recovery Wheel - Troubleshooting

    Capacity Code 7 Future Welded Unload Code 8 Blinks 8 Times Contactor Compressor Code 9 Low Voltage Blinks 9 Times Trip Compressor *Protective faults that require manual reset. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 30: Unit

    Check duct size at discharge to ensure that air velocities are not too high. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 31: Packaged

    50 PSIG Defective low pressure switch. Replace. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 32 Check that compressor is properly isolated and mounting Improper mounting on unit base. bolts are tight. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 33: Refrigeration Circuit

    Moisture in system, check sight glass. Reclaim refrigerant, check for leaks, recharge. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 34: Packaged

    Manual hot gas bypass valve closed. Open valve. coil Low load or airflow. Increase airflow, check filters. Always have a completed Pre-Start-Up Checklist and Start-Up Checklist prior to requesting parts or service information. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 35: Split

    200 kΩ ± 10% Brown Solenoid valve coil Measure the resistance between the terminals with a tester. SV10, SV11 (Surrounding temperature 20ºC [68ºF] Normal Abnormal 1183Ω ± 100% Open or short Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 36 * Whether a sound is generated or not can be Valve open determined by holding a screwdriver against it, then Fully open: 1400 pulses placing your ear against the handle. Pulses 80 - 100 pulses Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 37 ON: There is no temperature difference. When the solenoid valve is OFF: there is a temperature difference. Solenoid valve coil Measure the resistance between the terminals with a tester. SV10, SV11 (Surrounding temperature 20ºC [68ºF] Normal Abnormal 1183 ± 100Ω Open or short Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 38: Routine Maintenance

    3. Condensate Drain Inspect and clean - refill with water 4. Condensing Fan Blades and Motors Check for cleanliness Check all fasteners for tightness Check for fatigue, corrosion and wear Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 39: Maintenance Procedures

    Also, drain pans should be kept clean to prevent the It is important the filters stay clean to maintain desired spread of disease. Cleaning should be performed by airflow. qualified personnel. Packaged and Split Rooftop Ventilator PremiSys © 2017 Mitsubishi Electric US, Inc.
  • Page 40: Maintenance Log

    Notes: ______________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ PremiSys Packaged and Split Rooftop Ventilator, Document# 479650 Rev. 6 April 2017 © 2017 Mitsubishi Electric US, Inc. PremiSys ® is a registered trademark of Greenheck Fan Corporation. Used with permission.

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