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Robertshaw Uni-Kit 780-001 Installation Data

Universal ignition module

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Robertshaw® Universal Ignition Control Uni-Kit
nonlockout (780-001) and lockout (780-002). The 780-003 is lockout
with a prepurge function.
The Universal Ignition Control Uni-Kits feature a flame sense circuit
that automatically detects the presence of a remote sense probe (2
rod system) or it switches to local sense (1 rod system) utilizing the
pilot assembly as a sensing source. If both systems are provided,
failure of one causes automatic reversion to the other.
780-001 (NONLOCKOUT)
The automatic recycle features assure that, in the event of flame
failure, main gas is disabled and the spark repetition sequence is
restarted until pilot gas is ignited. Only after pilot ignition has been
reestablished can main gas be returned to the burner.
780-002 (LOCKOUT)
These kits have a lockout feature to shut off all gas to the furnace,
should pilot ignition fail to occur after a predetermined time period.
The 780-002 provides 3 tries for ignition. Each ignition period is 60
seconds followed by a 5 minute time delay between ignition attempts.
After 3 tries if no pilot flame is sensed, unit goes into lockout and must
be reset at the thermostat.
780-003 (LOCKOUT w/prepUrge)
Same features as the 780-002 above, except it has a 45 second
prepurge function.
is available in both
®
INSTALLATION DATA
780-001 / 780-002 / 780-003
Universal ignition ModUle
replaceMent Uni-Kit
SpeCIFICATIONS
Input voltage
Transformer
Safety lockout timing
(780-002 only)
Prepurge (780-003 only)
Spark rate
Relay contact ratings
Pilot valve
Main valve
Combined load
Flame sense current
Maximum total current load
Flame failure reignition time
Thermostat anticipator setting
Ambient temperature rating
Relative humidity
*The SP745 lockout ignition control used in the 780-002 and
780-003 Uni-Kit provides 3 tries for ignition. Each ignition period
is 60 seconds followed by a 5 minute time delay between
ignition attempts. After 3 tries if no pilot flame is sensed, the
unit goes into lockout and must be reset at the thermostat.
24V AC to 50/60 Hz
24V AC / 20 VA
60 seconds*
45 seconds*
3 to 4 sparks per second
1 amp at .5 PF
1 amp at .5 PF
1.5 at .4 PF
.7 µA DC @ 25°C / 24 VAC
1.5 amp
.8 seconds maximum
.7 amp
- 40°F to 175°F
(- 40°C to 80°C)
95% noncondensing at 104°
®

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Summary of Contents for Robertshaw Uni-Kit 780-001

  • Page 1 INSTALLATION DATA 780-001 / 780-002 / 780-003 Universal ignition ModUle replaceMent Uni-Kit ® Robertshaw® Universal Ignition Control Uni-Kit is available in both ® nonlockout (780-001) and lockout (780-002). The 780-003 is lockout with a prepurge function. The Universal Ignition Control Uni-Kits feature a flame sense circuit...
  • Page 2 We have provided for you what we feel are the most accurate wiring schematic(s) that we can. If you encounter problems with your wiring, Robertshaw I.C.U. terminals and their functions are listed below: TH = 24 volt signal from wall thermostat...
  • Page 3 CAUTION: THIS devICe SHOULd Be INSTALLed By A QUALIFIed sided tape. Place the side of the tape with the exposed ServICeperSON wITH dUe regArd FOr SAFeTy adhesive on the bottom of the new Robertshaw ignition AS IMprOper INSTALLATION COULd reSULT IN A module.
  • Page 4 Locate the high voltage cable adaptor included in the kit. Attach it to the IGNITOR terminal on the new ignition module. See Figure 3. High Voltage Cable Adaptor IGNITOR Terminal Figure 3 Attach the existing high voltage cable (from the pilot ignitor) to the high voltage cable adaptor or IGNITOR terminal.
  • Page 5 IF A y79 IS IF A y79 IS IF A y79 IS preSeNT preSeNT preSeNT JOHNSON USe wIrINg ON SySTeM JOHNSON USe wIrINg ON SySTeM JOHNSON USe wIrINg ON SySTeM CONTrOLS dIAgrAM USe wIrINg CONTrOLS dIAgrAM USe wIrINg CONTrOLS dIAgrAM USe wIrINg NUMBer UNI-LINe repL.
  • Page 6: Wiring Diagram

    • SENSOR NOT USED GRD. On the Robertshaw I.C.U. the following terminals are grounded; MV/ PV, TR and GND. • Connect the grounded leads of the PV and MV from the Johnson Controls module to the MV/PV terminal on the Robertshaw I.C.U.
  • Page 7 Controls module to the MV/PV terminal on the Robertshaw I.C.U. Cut the thermostat lead at the Y79A module and connect it to the TH terminal on the Robertshaw I.C.U. On this application, the Robertshaw I.C.U. (780-002) has the lockout feature built-in. Therefore the Johnson Controls Y79A lockout module can be removed and discarded.
  • Page 8 Cut the MV wire at the Y79B module and connect it to the MV terminal on the Robertshaw I.C.U. Cut the PV wire at the Y79B module and connect it to the PV terminal on the Robertshaw I.C.U. Connect the grounded leads from the MV and PV to the MV/PV terminal on the Robertshaw I.C.U.
  • Page 9 Controls module to the MV/PV terminal on the Robertshaw I.C.U. Connect the MV wire from the Y79B module to the MV terminal on the Robertshaw I.C.U. Connect the PV wire from the Y79B module to the PV terminal on the Robertshaw I.C.U. On this application, the Robertshaw I.C.U.
  • Page 10 We have provided for you what we feel are the most accurate wiring schematic(s) that we can. If you encounter problems with your wiring, Robertshaw I.C.U. terminals and their functions are listed below: TH = 24 volt signal from wall thermostat...
  • Page 11 NOTE: You may have to remove an existing connection first. HONeyweLL wIrINg Order/USe HONeyweLL wIrINg Order/USe Reinstall it into the "piggy back" terminal that is now on pArT dIAgrAM UNI-LINe pArT pArT dIAgrAM UNI-LINe pArT NUMBer NUMBer NUMBer NUMBer NUMBer NUMBer the MV/PV terminal.
  • Page 12 wIrINg dIAgrAM 1 wIrINg dIAgrAM 2 - TwO rOd AppLICATIONS...
  • Page 13 wIrINg dIAgrAM 3 - ONe rOd AppLICATIONS wIrINg dIAgrAM 4...
  • Page 14 wIrINg dIAgrAM 5...
  • Page 15: Troubleshooting Guide

    SySTeM CHeCKOUT prOCedUreS TrOUBLeSHOOTINg gUIde The initial installation portion is now completed and ready for pILOT IgNITION SySTeM / FLAMe final system checkout. The checkout procedures listed below must reCTIFICATION / IgNITION CONTrOL UNITS be followed. While there are redundant safety features built into the system, it is imperative that you follow the steps outlined Sp715 / Sp745 below to ensure proper and safe operation.
  • Page 16 ® ®, ® ® Customer Service Telephone 1.800.304.6563 Telephone 1.800.445.8299 of Robertshaw, its subsidiaries and/or affiliated companies. www.Robertshaw.com Customer Service Facsimile 1.800.426.0804 Facsimile 1.630.260.7294 All other brands mentioned may be the trademarks of their ©2014 Robertshaw HVACCustomerService@robertshaw.com TechnicalService@robertshaw.com respective owners.

This manual is also suitable for:

Uni-kit 780-002Uni-kit 780-003