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BlueWalker VFI CPG PF1 3/3 400V 30K User Manual

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User Manual
VFI CPG PF1 3/3 400V
30K/ 60K/ 100K/ 120K/ 180K/ 200K
VFI CPG PF1 3/3 208V
15K/30K/ 50K/ 60K/ 90K/ 100K
Online UPS
Uninterruptible Power Supply System

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Summary of Contents for BlueWalker VFI CPG PF1 3/3 400V 30K

  • Page 1 User Manual VFI CPG PF1 3/3 400V 30K/ 60K/ 100K/ 120K/ 180K/ 200K VFI CPG PF1 3/3 208V 15K/30K/ 50K/ 60K/ 90K/ 100K Online UPS Uninterruptible Power Supply System...
  • Page 2 Version:1.5...
  • Page 3 Please comply with all warnings and operating instructions in this manual. This equipment should only installed, serviced, maintained by qualified personnel. Do not operate this unit before reading through all safety information and operating instructions carefully. Disclaimer We assume no responsibility or liability for loss or damages, whether direct, indirect, consequential or incidental, which might arise out of the use of such information.

  • Page 4: Table Of Contents

    Table of Contents 1. SAFETY AND EMC INSTRUCTIONS ....................1 1-1. T ....................... 1 RANSPORTATION AND TORAGE 1-2. P ............................1 REPARATION 1-3. I ............................1 NSTALLATION 1-4........................ 2 ONNECTION ARNINGS 1-5. O ............................3 PERATION 1-6. S ............................3 TANDARDS 2.

  • Page 5: Safety And Emc Instructions

    1. Safety and EMC instructions All safety instructions in this document must be read, understood and followed. 1-1. Transportation and Storage Please transport the UPS system only in the original packaging to protect against shock and damage. The UPS must be stored in the room where the temperature is well regulated. Ambient temperature should not exceed 40°C.

  • Page 6: Connection Warnings

    1-4. Connection Warnings • There is no standard backfeed protection inside of the UPS. However, there are relays on the Input to cut off line voltage and while the neutral is still connected to UPS. Input Rly Main Input Input Rly Bypass Input Input relay diagram...

  • Page 7: Operation

    1-5. Operation Do not disconnect the grounding/earthing conductor cable on the UPS or the building wiring terminals under any circumstance. The UPS system features its own, internal current source (batteries). The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the building mains/live wires.

  • Page 8: Installation And Operation

    2. Installation and Operation These series came with two VAC systems: 208V and 400V. There are two different types of models: standard and long-run models. Please refer to the following table. VAC System Model Type Model Type LV 15KL LV 30KL 208V LV15K LV 50KL/ 60KL...

  • Page 9: Wiring Terminal View

    2-2. Wiring Terminal View Diagram 1: HV 30K/LV 15K rear panel...
  • Page 10 Diagram 2: HV 60KL/LV 30KL rear panel Diagram 3: HV 60KL/LV 30KL input/output terminal...
  • Page 11 Diagram 4: HV 100KL /HV 120KL/LV 50KL/LV 60KL Diagram 5: HV 100KL/HV 120KL/ LV front door open view 50KL/LV 60KL terminal view...
  • Page 12 Diagram 6: HV 180KL /HV 200KL/LV 90KL/LV 100KL Diagram 7: HV 180KL /HV 200KL/LV front door open view 90KL/LV 100KL terminal view 1. RS-232 communication port 2. USB communication port 3. Emergency power off function connector (EPO connector) 4. Share current port 5.

  • Page 13: Ups Positioning

    10. Input/Output terminal 11. Line input terminal 12. Output terminal 13. Input grounding terminal 14. Output grounding terminal 15. Bypass input circuit breaker/switch 16. Bypass input terminal 17. Output switch 18. Cold start function button 19. Dry contact communication port 2-3.

  • Page 14: Single Ups Installation

    2-4. Single UPS Installation Installation and wiring must be carried out in accordance with the local electric laws and regulations by trained professionals. Make sure that the mains wire and breakers of the building are rated for the capacity of the UPS to prevent electric shock or risk of fire.
  • Page 15 following terminal block diagrams: (Connect the grounding/earthing wire first when making wire connections. Disconnect the earth wire after disconnect the power wire.) Terminal block wiring diagram for HV 30KL /LV 15KL Terminal block wiring diagram for HV 60KL/ LV 30KL Battery terminal block wiring diagram for HV 60KL/ LV 30KL...

  • Page 16: Ups Installation For Parallel System

    Terminal block wiring diagram for HV 100KL /120KL/ 180KL/ 200KL & LV 50KL/60KL/90KL/100KL NOTE 1: Make sure that the wires are connected tightly with the terminals. NOTE 2: Please install the output breaker between the output terminal and the load, and the breaker should be qualified with leakage current protective function if necessary.
  • Page 17 5) Refer to the following wiring diagram: Wiring diagram of parallel system for HV30KL/LV15KL Wiring diagram of parallel system for HV 60KL/LV 30KL...

  • Page 18: Software Installation

    Wiring diagram of parallel system for HV 100KL / 120KL/ 180KL/ 200KL & LV 50KL / 60KL / 90KL / 100KL 2-6. Software Installation For optimal computer system protection, install UPS monitoring software to configure UPS shutdown operation.

  • Page 19: Operations

    3. Operations 3-1. Initial Operation 1) Before operation, make sure that the two strings of batteries are connected correctly in order of ”+,GND,-” terminals and the breaker of the battery pack is at “ON” position (only for long-run model). 2) Press the “ ”...
  • Page 20 96 72.07 After initialization, the main screen will display as shown below. On the bottom, there are five icons to represent five sub-menus: CONTROL, MEASURE, SETTING, INFO, DATALOG. 3-2-2 Control screen Touch the icon to enter control sub-menu. Touch icon to return back to main screen no matter it’s in any screen of any submenu.
  • Page 21 Enter No Or Back Confirm YES Turn ON /OFF UPS ON/OFF UPS Enter No Or Back Confirm YES Do Battery Test HOME CONTROL BATTERY TEST Enter No Or Back Confirm YES Do MUTE ALL MUTE ALL Enter No Or Back Confirm YES Turn ON/OFF CHARGER ON/OFF CHARGER Screen 1.0 «Control»...
  • Page 22 It will show “Mute all” if the audio is active. Touch “Yes” to activate mute. If “Mute all” is active, it will show icon on the top left corner of the main screen. Touch “Back” to return to CONTROL screen immediately or “No”...
  • Page 23 On/Off Charger  It will show “Turn on Charger?” when charger is off. It will show “Turn off Charger?” when charger is on. Touch “YES” to turn on or off the charger. Then, the screen will return to main screen. Touch “Back”...
  • Page 24 3-2-3 Measure screen Touch the icon to enter measure page. Touch the icon to browse information. Touch the icon to return to main screen. Touch the icon to go back to previous menu. Measure screen page 1 LINE VOL: The real time value of L1, L2 and L3 phase voltage, L12/L23/L13 voltage and input frequency. ...
  • Page 25 Measure screen page 3 INPUT W: The real time value of L1, L2 and L3 input power in watt.  INPUT VA: The real time value of L1, L2 and L3 input power in VA.  INPUT W (%): The real time value of L1, L2 and L3 input power watt in percentage. ...
  • Page 26 GENERAL General screen page 1 Language: Set the LCD language. There are three languages available, English, Simplified Chinese  and Traditional Chinese. Input Source: Select the input source. There are two options: Line (utility) and generator. Line is  default setting. This setting value will show on the main page. When “generator” is selected, the acceptable input frequency will be fixed at the range of 40~70Hz.
  • Page 27 Mode Mute: UPS status mode alarm enable/disable. If “Mode Mute” is activated, it will show  icon on the top right corner of the main screen. ADVANCE Advance Password Page It’s required to enter password to access to the “ADVANCE” page. There are two levels of password protection: user and maintainer.
  • Page 28 Advance Setting Menu Page There are three sub-menus under “AdvanceUser” setting: ELECTRONIC, BATTERY and MISCELLANEOUS. ELECTRONIC Electronic Setting Page 1 OUTPUT VOL: Select the output rated voltage.  When UPS is HV system, there are four options, 208V, 220V, 230V and 240V. ...
  • Page 29 alarm will be generated. If the UPS is turned on, it will transfer to battery mode. When neutral line is restored and detected, the alarm will be muted automatically and the UPS will go back to normal mode automatically. Check: The UPS will automatically detect the neutral loss. If neutral loss is detected, an alarm will ...
  • Page 30 Battery setting page BATT Warning VOL: Set battery warning voltage.  HIGH: High battery warning voltage. The setting range is 14.0V ~ 15.0V. 14.4V is default setting.  LOW: Low battery warning voltage. The setting range is 10.1V ~ 14.0V. 11.4V is default setting. ...
  • Page 31 New Password: Set up new password to enter “ADVANCE User” menu.  ADVANCE  Maintainer  AdvanceMaintainer Setting Page 1 AdvanceMaintainer Setting Page 2 To access the “AdvanceMaintainer” Setting menu page, it’s required to enter password. Please contact your local dealer to get maintainer password. CAUTION: This setting menu is only for qualified technician.
  • Page 32 Mode Name: Set the UPS model name.  Serial Number: Set the serial number.  Manufacturer: Set the UPS manufacturer.  Charger Number: The number of charging boards installed in the UPS.  NOTE: It’s required to restart the UPS after setting. Max Charge CURR: Set maximum charge current ...
  • Page 33 VOL CALI VOL CALI Page1 Bus VOL: BUS voltage calibration. Each click is 0.1% no matter it’s pressing up or down key . Press  “up” key to increase 0.1% and press “down” key to decrease 0.1%. Press “OK” key to confirm the modification.
  • Page 34 VOL CALI Page3 Inverter VOL: Inverter voltage calibration. Each click is 0.1% no matter it’s pressing up or down key  . Press “up” key to increase 0.1% and press “down” key to decrease 0.1%. Press “OK” key to confirm the modification. Bypass VOL: Bypass voltage calibration.
  • Page 35 INITIAL INITIAL menu Page INITIAL DATALOG Page DATA LOG: After pressing, the confirmation window, it will pop up as shown in above screen. Touch  “YES” to clear the DATALOG page. Touch “Back” or “No” to cancel this operation and back to INITIAL menu page.
  • Page 36 INITIAL CALI Page CALI: After pressing the confirmation window, it will pop up as shown in above screen. Touch “YES” to  restore default calibration value. Touch “Back” or “No” to cancel this operation and back to INITIAL menu page. INITIAL EEPROM Page EEPROM: After pressing the confirmation window, it will pop up as shown in above screen.
  • Page 37 mouse. ELECTRONIC Electronic Setting Page 1 OUTPUT VOL: Select the output rated voltage.  When UPS is HV system, there are four options, 208V, 220V, 230V and 240V.  When UPS is LV system, there are two options, 120V and 127V. ...
  • Page 38 again to mute alarm. ISO Compensation  When UPS is connected to output isolation, it will compensate the output voltage. Electronic Setting Page 2 Bypass UPS off: Select the bypass status when manually turning off the UPS. This setting is only ...
  • Page 39 Battery setting page 1 BATT Warning VOL:  HIGH: High battery warning voltage. The setting range is 14.0V ~ 15.0V. 14.4V is default setting.  LOW: Low battery warning voltage. The setting range is 10.1V ~ 14.0V. 11.4V is default setting. ...
  • Page 40 MISCELLANEOUS Miscellaneous setting page Auto Restart:  Enable: After “Enable” is set, once UPS shutdown occurs due to low battery and then utility  restores, the UPS will return to line mode. Disable: After “Disable” is set, once UPS shutdown occurs and the utility restores, the UPS will ...
  • Page 41 Advance screen and enter Maintainer password. It will show “UPS SELFTEST” selection in the screen. In the screen, all tested items are shown “unknown”. Simply click “UPS SELFTEST” button, the UPS will start self-test. If the UPS is normal, it will show “Normal” in all columns. Otherwise, “Unknown” will be displayed in the columns.
  • Page 42 PAR ID: The UPS ID number in parallel status.  Customer Code: Customer code.  DynamicPassword: Enable/disable dynamic password.  Rated Information Page Rated Information Output VOL: It shows output rated voltage.  Output FRE: It shows output rated frequency. ...

  • Page 43: Audible Alarm

    Parameter Information Page 2 BATT Work Time: The maximum discharge time in battery mode.  BATT Warning VOL:  HIGH: High battery warning voltage.  LOW: Low battery warning voltage.  Shutdown VOL: If battery voltage is lower this point, UPS will automatically shut down. ...

  • Page 44: Single Ups Operation

    Bypass mode Beeping once every 2 minutes Battery mode Beeping once every 4 seconds Fault mode Beeping continuously Warning Overload Beeping twice every second Others Beeping once every second Fault Beeping continuously 3-4. Single UPS Operation 1. Turn on the UPS with utility power (in AC mode) 1) After power supply is connected correctly, set the breaker of the battery pack at “ON”...
  • Page 45 4. Charge the batteries 1) After the UPS is connected to the utility power, the charger will charge the batteries automatically except in battery mode or during battery self-test or overload or battery high voltage. 2) Suggest to charge batteries at least 10 hours before use. Otherwise, the backup time may be shorter than expected.
  • Page 46 2) Users can check warning codes in Section 3-7 and follow chapter 4 Troubleshooting to solve warning status. 3) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for details. 11. Operation in Fault mode 1) When fault code lights on the LCD screen and the buzzer beeps continuously, it means that there is a fatal error with the UPS.

  • Page 47: Parallel Operation

    3-5. Parallel Operation 1. Parallel system initial startup Please make sure that all of the running UPSs are parallel models and have the same configuration. 1) Turn on each UPS in AC mode respectively (Refer to section 3-4(1)). Then, measure the inverter output voltage of each phase for each UPS with a multi-meter.

  • Page 48: Fault Code

    load and shut down the system first. 2) Make sure the bypass setting is enabled in each UPS and then turn off the running system. All UPSs will transfer to Bypass mode. Remove all the maintenance bypass covers and set the maintenance switches from “UPS”...
  • Page 49 Parallel communication loss INV IGBT over-current in L3 phase Parallel output current unbalance ISO Over temperature Over temperature LCD&MCU communication failed...

  • Page 50: Warning Code

    3-7. Warning Code Warning code Warning event Warning code Warning event Line situations are different in parallel Battery unconnected system Bypass situations are different in parallel IP Neutral loss system Locked in bypass after overload 3 times IP phase abnormal in 30 minutes Bypass phase abnormal Converter current unbalanced...

  • Page 51: Trouble Shooting

    4. Trouble Shooting If the UPS system does not operate correctly, please solve the problem by using the table below. Symptom Possible cause Remedy No indication and alarm in the front The AC input power is not Check if input cable firmly display panel even though the mains is connected well.

  • Page 52: Storage And Maintenance

    5. Storage and Maintenance 5-1. Storage Before storing, charge the UPS at least 7 hours. Store the UPS covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months...

  • Page 53: Specifications

    6. Specifications 400V system MODEL 100K 120K 180K 200K 100KVA/100K 120KVA/120K 180KVA/180K 200KVA/200K CAPACITY* 30KVA/30KW 60KVA/60KW INPUT 110 VAC(Ph-N) ± 3 % at 50% Load Low Line Loss 176 VAC(Ph-N) ± 3 % at 100% Load Low Line Comeback Low Line Loss Voltage + 10V Voltage Range 300 VAC(L-N) ±...
  • Page 54 208V system MODEL 100K 100KVA/100K CAPACITY* 15KVA/15KW 30KVA/30KW 50KVA/50KW 60KVA/60KW 90KVA/90KW INPUT 70 VAC(Ph-N) ± 3 % at 50% Load Low Line Loss 88 VAC(Ph-N) ± 3 % at 100% Load Voltage Low Line Comeback Low Line Loss Voltage + 5V Range 156 VAC(L-N) ±...

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