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Summary of Contents for Honsel Rivdom eVNG2
- Page 1 Operation Manual HONSEL Distribution GmbH & Co Friedrich-Wöhler-Straße 44 24536 Neumünster Germany www.honsel.de Tel +49-4321-96 71 71 Edition: May 2021 Fax +49-4321-96 71 96 Version 1 English...
- Page 2 Dieses Dokument sowie dessen Inhalt sind This document and its content are copyright urheberrechtlich geschützt. Die Weitergabe, protected. Distribution, reproduction and Vervielfältigung und Speicherung sowie die storage as well as translation and exploitation Übersetzung wie auch Verwendung dieses of this document and its content, in whole or Dokuments oder dessen Inhalts, als Ganzes in parts and regardless of what form, are oder in Teilen und egal in welcher Form, ist...
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Page 3: Table Of Contents
Operation Manual Table of contents General ............................ 3 Change history ........................3 Symbols used ........................3 General Safety instructions....................4 General power tool safety instructions ................4 0.4.1 Work area safety ....................... 4 0.4.2 Electrical safety ......................5 0.4.3 Personal safety ......................5 0.4.4 Power tool use and care ................... - Page 4 Operation Manual Work mode - optimizing ....................20 Change the threaded mandrel (4) rsp. the threaded sleeve (4) ........20 Blind rivet nut / stud screw on by trigger ................21 Blind rivet nut / stud screw on by mandrel / sleeve ............21 Setting the blind rivet nut / stud ..................
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Page 5: General
Operation Manual General Change history Date Change May 2021 New Edition Symbols used DANGER Failure to observe this safety warning will result in serious injury or even death. WARNING Failure to observe this safety warning may result in serious injury or even death CAUTION Failure to observe this safety warning may result in minor or... -
Page 6: General Safety Instructions
Operation Manual Wear ear protectors. Wear protective safety shoes. Useful information and notes General Safety instructions The safety rules given in the following section contain all general safety rules for electric tools which, in accordance with the applicable standards, require to be listed in the operating instructions. -
Page 7: Electrical Safety
Operation Manual 0.4.2 Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. -
Page 8: Power Tool Use And Care
Operation Manual h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. 0.4.4 Power tool use and care a. -
Page 9: Service
Operation Manual d. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. e. -
Page 10: Additional Safety Instructions For Chargers
Operation Manual 0.4.8 Additional safety instructions for chargers a. Do not expose the charger to rain or damp. There is an increased risk of an electric shock if water penetrates the charger. b. Use the voltages indicated in the technical specifications to recharge the Li ion batteries. - Page 11 Operation Manual WARNING Danger due to operation by unqualified personnel Risk of serious injury and material damage ► Keep unqualified personnel away from the operation area. ► All operation must be performed only by qualified personnel. WARING Lack of protective equipment Risk of death or serious injury ►...
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Page 12: Type Plate / Serial Number
Operation Manual Type plate / serial number 0.6.1 Tool Serial Number The serial number can be found on the bottom of the tool. The first 2 digits of the serial number represent the production year. The 3. and 4. digit of the serial number represent the calendar week of production. Type Plate The type plate is located on the label of the tool. -
Page 13: Technical Description
It should be noted here that the necessary setting forces can be very different depending on the manufacturer. Attention: The settings recommended in these operating instructions refer to HONSEL blind rivet nuts and blind rivet bolts! -
Page 14: Scope Of Delivery
Warnings and status display are output optically and acoustically • • Key and warning tones can be switched off separately The riveting tool can be operated with 20 V 2.0 Ah and 4.0 Ah HONSEL Plus • batteries Scope of delivery The scope of delivery may vary depending on the configuration of the machine. -
Page 15: Construction And Dimensions
Operation Manual Construction and dimensions Figure 2 Construction and dimensions Depiction Mouthpieces Front Sleeve Union nut SD card slot Holes for hanger bracket Display Edition: May 2021 Version 1 English... -
Page 16: Operating Elements And Indicators
Operation Manual Depiction Keyboard RGB LED Type plate Trigger Handle LED to illuminate the riveting point Battery release Battery pack Thread (on both sides) for belt clips / rivet application plate Battery charge level indicator Operating Elements and indicators Figure 3 Display and Operating Elements Edition: May 2021 Version 1... -
Page 17: Interface
The setting tool has one white foot LED to illuminate the rivet area and one RGB-LED to signal the operating state Accessories We have the right accessories for every application. Visit our website or contact HONSEL Service, we will be happy to advise you 1.10 Technical Data 1.10.1 Technical Data Setting Tool Working Range: Rivet nuts from M3 - M12 with max. -
Page 18: Technical Data Battery Pack
Operation Manual 1.10.2 Technical Data Battery Pack A 4 Ah Battery pack is not included in the scope of delivery and can be ordered optional. Technical Data Battery Pack 2 & 4 Ah Type Lithium-Ion Voltage 20 V Electric Charge 2 / 4 Ah Number of battery cells 5 / 10... -
Page 19: Initial Setup
Operation Manual Initial Setup Charge Battery Back The battery pack (14) is partially charged on delivery. In order to ensure the full performance of the battery pack (14), charge the battery pack (14) completely in the charger before the first use. Observe the notes on the state of charge on the charger. The Li-Ion battery pack (14) can be recharged at any time without shortening its service life. -
Page 20: Adjust The Setting Force Or Stroke
Operation Manual 1. Remove the battery (14) from the device 2. Unscrew the union nut (3) counter clockwise and remove the front sleeve 1 with the union nut (3) 3. Pull the safety slide (8) against the spring (7) and remove the pulling sleeve (5) from the adapter (6) by turning it counter clockwise 4. - Page 21 Operation Manual 7. Now you can pull-in the threaded mandrel (4) via the arrow key Down until the blind rivet nut / blind rivet screws is positioned about 0.5mm in front of the mouthpiece (2). Confirm this position with OK 8.
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Page 22: Operation
Operation Manual Operation Stopping machine in case of an emergency Disconnect the setting tool from the battery pack. Immediately bar the machine and prevent its further use. Work mode - optimizing The riveting tool has four modes that can be combined as required. There are also optimization options to achieve the shortest possible cycle time. -
Page 23: Blind Rivet Nut / Stud Screw On By Trigger
Operation Manual slide (8) backwards. Tighten the tension sleeve (5) only by hand until the last tooth of the tension sleeve (5) engages on the safety slide (8) Put on the front sleeve (1) with the union nut (3) and hand-tighten the union nut (3) clockwise Screw the new mouthpiece (2) 2 hand-tight onto the front sleeve (1) in a clockwise direction... -
Page 24: Software-Functions
Operation Manual Software-Functions The riveting tool has five different menus on two levels. This is preceded by a PIN code entry to prevent accidental or unauthorized changes to the riveting tool parameters. This page also shows the riveter's ROM and serial number A. -
Page 25: Emergency Mode
Operation Manual Emergency mode When setting blind rivet nuts / studs it can happen that the thread of the blind rivet nut / blind rivet stud is damaged and the threaded mandrel / sleeve can no longer be unscrewed. The reasons for this can be: Setting of force or stroke too high •... -
Page 26: Manual Unwinding
Operation Manual Manual unwinding If the unscrewing time in the menu is too short or if a blind rivet nut / blind rivet screw with a longer thread has been used without extending the unscrewing time, you can turn the threaded mandrel (4) / Start the threaded sleeve (4) manually by pressing first the arrow- key up (O) and then the trigger (10) Edition: May 2021... -
Page 27: Warnings
Operation Manual Warnings The riveting tool has various warning messages that alert the user to certain operating conditions or dangers. In addition to the warning message, there is also an indication of what should be done by the user. The following warning messages are present: Foot- Warning / Messages RGB-LED... -
Page 28: Factory Settings
Operation Manual Factory settings Force=1 A Stroke=1,0 mm Light Time=10 s Standby time=600 s Language=EN PIN=1234 Warning Sound=On Key Sound=Off Counter=Off 10. Tool Lock=Locked 11. Spindle Out Rev.=200 ms 12. Thread direction=Right 13. File=00=None 14. Spin On Mode=T 15. Service=300,000 (Shows only some strokes from quality testing) 16. -
Page 29: Software-Update
To Update the tool software, you can receive an update by E-Mail if the tool is registered via homepage or download it from the website www.honsel.de. Use the USB adapter with the SD-Card to load the update file rnt_app.hex from your computer to the SD-Card. -
Page 30: Maintenance
User fasteners Small service * Every 12 months Send in riveting tool HONSEL Service Large service * 300,000 or every 24 months Send in riveting tool HONSEL Service * We recommend taking out a maintenance contract ** Attention: Wear protective glasses for maintenance... -
Page 31: Transport / Storage
Before using the machine again, perform all maintenance operations described in the maintenance schedule. 11.2 Disposal Used batteries can be returned to HONSEL or delivered to GRS collection points. Hazard due to wrong disposal of harmful substances CAUTION Risk of environmental damage caused by wrong disposal ►... -
Page 32: Failure Diagnostic
Make software update length is changing The service is due - note the ad Send the device to the HONSEL repair service for maintenance After switching on you have to wait before you can work with the riveting tool A warning has been received...
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