Autojack IG950i Safety And Operating Manual
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Autojack IG950i Safety And Operating Manual

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SAFETY AND OPERATING MANUAL
Inverter Generator
IG950i/IG1200i/IG2000i
ORIGINAL INSTRUCTIONS
IG950i/IG1200i/IG2000i

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Summary of Contents for Autojack IG950i

  • Page 1 SAFETY AND OPERATING MANUAL Inverter Generator IG950i/IG1200i/IG2000i ORIGINAL INSTRUCTIONS IG950i/IG1200i/IG2000i...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Welcome to Autojack! Dear Customer, Congratulations on your purchase. Before using the Product for the first time please be sure to read these instructions for use. They provide you with all information necessary for using the product safely and to ensure its long service life.

  • Page 3: General Power Tool Safety Warnings

    A wrench or a key left c) Do not expose power tools to rain or wet conditions. Water entering a power tool will attached to a rotating part of the power tool may increase the risk of electric shock. result in personal injury. IG950i/IG1200i/IG2000i...
  • Page 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. IG950i/IG1200i/IG2000i...
  • Page 5 Under these conditio ns, adequate ventilation MUST be provided. k).Never operate the generator with wet hands l).Never use water or any other liquids to clean the gene rator. m).Make sure you ground (earth) the generator. IG950i/IG1200i/IG2000i...
  • Page 6 SYMBOLS AND POWER RATING CHART Danger! – Read the operating Caution! Wear safety goggles. instructions to reduce the risk of injury. Caution! Wear ear defenders. The impact of noise can cause damage to hearing. IG950i/IG1200i/IG2000i...

  • Page 7: Machine Details And Product Features

    Machine Details Intended Use Designed to generate electric energy Specifications: Using equipment in ways other than its IG950i intended use the user and not the Engine manufacture will be liable for any damage or Engine model – XY139F-6 injuries caused.
  • Page 8 MACHINE DETAILS AND PRODUCT FEATURES IG950i/IG1200i/IG2000i...
  • Page 9 Noise Level(LWA) - 58dB(A) 14.DC circuit breaker (taken at 7 m) 15.Output indicator IP Rating – IP23M 16.Overload indicator 17.Oil alarm indicator 18.Primer bulb Pack age Contents: Inverte r Generator 12Volt Connecting Lead Assembly Spark P lug Box Spanner Cross-Head Screwdriver IG950i/IG1200i/IG2000i...
  • Page 10 MACHINE DETAILS AND PRODUCT FEATURES IG950i/IG1200i/IG2000i...
  • Page 11 Noise Level(LWA) - 58dB(A) 14.DC circuit breaker (taken at 7 m) 15.Output indicator IP Rating – IP23M 16.Overload indicator 17.Oil alarm indicator 18.Primer bulb Pack age Contents: Inverte r Generator 12Volt Connecting Lead Assembly Spark P lug Box Spanner Cross-Head Screwdriver IG950i/IG1200i/IG2000i...
  • Page 12 MACHINE DETAILS AND PRODUCT FEATURES IG950i/IG1200i/IG2000i...

  • Page 13: Assembly

    12mm d iameter, a minimum length of 200mm and with a n M6 machine screw one end. 4. Remove the air filter element. The cable used should be a maximum length of 1 metre and a minimum of 1.0mm to carry a 10 amp load. IG950i/IG1200i/IG2000i...
  • Page 14 Assembly 5. If the air filter is damaged contact the 2.Turn the oil filler cap anti-clockwise and remove Autojack spare parts department for a from the oil reservoir, wipe the dipstick with a clean cloth. replaceme nt. - If the fil ter is dirty, wash it in a solution of 3.Insert the dipstick back into the oil filler tube and...
  • Page 15 4.Set the engine switch to ‘ON’. Recommended fuel Your generator has been designed to use regular unleaded petrol with a octane number of 86 or higher. 5. Move the choke lever to the right, to the ‘choke’ position. IG950i/IG1200i/IG2000i...

  • Page 16: Operation

    If the overload indicator connecting it to the generator. is still lit after 5 seconds, stop the engine and contact your AUTOJACK dealer. 3.Connect the appliance (max load 800W) to the generator. 8. Once the engine has warmed up, move the choke lever to the left, to the “run”...
  • Page 17 WARNING: You should only use this generator to ‘Top up’ the battery, also trying to charge a completely flat battery may cause the fuse to blow. 1.Set the economy control switch to 'OFF'. IG950i/IG1200i/IG2000i...
  • Page 18 4.After c hecking, restart the engine. 4.Set the engine switch to the “O”(OFF) position. Oil alert The oil alert indicator(Red) will light up when the oil level is low. -To add oil IG950i/IG1200i/IG2000i...

  • Page 19: Maintenance And Service

    - Do not fill above the max level mark(0.3 litres). - We recommend the use of SAE30 oil in this generator. 5.If the air filter is damaged contact the AUTOJACK spare parts department for a replacement. WARNING: Do not use flammable solvents or petrol to clean the air filter.
  • Page 20 1. Remove the fuel tank cap 2. Lift out the filter inside. 3. Clean the filter with solvent. 4. Replace the filter and fuel tank cap. 4.Remove the side panel and use the screwdriver supplied to turn the spark plug box spanner as shown. IG950i/IG1200i/IG2000i...

  • Page 21: Troubleshooting

    (DC supply only) The DC Press the reset button overload protector has activated The generator is The air filter is dirty Clean the air filter difficult to start If this does not solve your problem, please contact the AUTOJACK service department. IG950i/IG1200i/IG2000i...

  • Page 22: Autojack Guarantee

    In our experience many initial problems with machines that are thought to be fault due to faulty 1.2.3 If asked to do so by Autojack or its parts are actually solved by correct setting up or Authorised Dealer, you return the product at adjustment of the machine.
  • Page 23 Autojack. If you include a contact number with this it will speed your claim up. 2.4 Please note that it is essential that the letter of claim reaches Autojack on the last day of this guarantee at the latest. Late claims will not be considered.

  • Page 24: Decl Aration Of Conformity

    Old Heat h Road, Wolverhampton, WV1 2RP. Tel: 01 902 450 470 Declare s that the Inverter Generator (IG950i) Is in com pliance with the regulations included in the Directives:2014/30/EU EC DECLARATION OF CONFORMITY Certificate for EC-type examination delivered by Interk Testing Services Hangzhou 16 No.
  • Page 25 Parts List / Parts Diagram(IG950i) FIG.A CRANKCASE ASSY Description Description Screw M5×20 Dowel Pin 4×8 Cylinder Head Cover Ventilation Nozzle Cylinder Head Cover Seal Lower Crankcase Valve Oil Seal Screw M5×16 Dual-Head Bolts M5×70 Screw M5×40 Dual-Head Bolts M5×28 Rubber One-Way Valve...
  • Page 26 Parts Diagram(IG950i) FIG. A CRANKCASE ASSY IG950i/IG1200i/IG2000i...
  • Page 27 Parts List / Parts Diagram(IG950i) FIG. C CAMSHAFT Description Dowel Bush Rocker Gasket + Decompression of the pin + Torsional spring + Cover for cam Pin4 g4×20 Pin4 g6×30 Lower Rocker Tappet Upper Rocker Pin 5 g6×32 Valve Spring Seat...
  • Page 28 Parts List / Parts Diagram(IG950i) FIG. E AIR CLEANER Description Air Filter Gasket of Air Filter Gasket of Carburator Hexagon Flange Bolts M5×22 Insulation Board Components Hexagon Flange Bolts M5×55 Block rubber Insulation Board Gasket Fan Volute Bush Hexagon Flange Bolts M5 Tap Screw ST4.8×16-F.H...
  • Page 29 Parts List / Parts Diagram(IG950i) FIG.G RECOIL STARTER Description Description Air Guide Sleeve A Inner Hexagon Screw M6×10 Air Guide Sleeve B Fan Volute Tap Screw ST4.8×16 Recoil Starter +Handle+ Fender Oil Filler Hole Airproof Pad Recoil Starter Bush Cooling Fan Hexagon Flange Bolts M5×16...
  • Page 30 Parts List / Parts Diagram(IG950i) FIG.H MUFFLER Description Description Bolt M6×35 Muffler Gasket Muffler Muffler Pipe Muffler Pipe Gasket Washer 5 Bolt M6×55 Hexagon Flange Nut M5 IG950i/IG1200i/IG2000i...
  • Page 31 Parts List / Parts Diagram(IG950i) FIG.I GENERATOR Description Description Locating Plate Hexagon Flange Bolts M5×10 Stator 0.8KW 420V 580Hz Trigger Bushing Ignition Coil Washer 5 Tap Screw ST4.8×25-F.H Hexagon Flange Bolts M5×35 Ignition Coil Cap Seal Rotor Spark Plug CMR6A Hexagon Flange Nut M10×1.25...
  • Page 32 Parts List / Parts Diagram(IG950i) FIG.J FUEL TANK Description Description Fuel Tank Cap Assy. Tap Screw GB/T845 ST4.8×13-F Fuel Tank Filter Fuel-hole Plug Fuel Tank Port Rubber Fuel Hose 2.5×5×120 Fuel Tank Fuel Hose 2.5×5×80 Steel Wire Clamp ∅11 Fuel Outlet Filter...
  • Page 33 Parts List / Parts Diagram(IG950i) FIG.K SHELL Description Description Screw 4.8×13-F Clamp Right Side Cover Muffler Cover Fastener Muffler Cover Seal Right Cover of Shell Screw GB/T9074.4 M5×18 Edge Protection Hexagon Nut M5 Vibration Absorber Cross Pan Head Screw M5×16 Rubber Pad Φ6×Φ16×10...
  • Page 34 Parts List / Parts Diagram(IG950i) FIG.L GOVERNOR Description Stepper Motor Drive Arm Drive Arm Spring Screw M4×6 Spring Washer 4 FIG.M INVERTER Description Inverter 0.7Kw 230V~50Hz Inverter Gasket Screw GB/T9074.4 M5×12 IG950i/IG1200i/IG2000i...
  • Page 35 Parts List / Parts Diagram(IG950i) FIG.N CONTROL PANEL Description Description Cross Pan Head Screw M5×16 Clamp Ignition Control Module Muffler Cover Overload Protector 4.5A Muffler Cover Seal Cross Pan Head Screw M5×16 Screw GB/T9074.4 M5×18 Rectifier KBPC3502 Hexagon Nut M5 Hexagon Flange Nut M4 Cross Pan Head Screw M5×16...
  • Page 36 Is in compliance with the regulations included in the Directives:2014/30/EU EC DECLARATION OF CONFORMITY Certificate for EC-type examination delivered by Interk Testing Services Hangzhou 16 No. 1 Ave., Xiasha Economic Development District, Hangzhou 310018, China (Verification No.:160400545HZH-V1 ) Person who declares: Bill Evans 17/05/21 The Director IG950i/IG1200i/IG2000i...

  • Page 37: Parts List/Parts Diagram

    Oil Lever Sensor Oil Gauge Gasket Screw M6×18 Dowel Pin 4×8 Screw M5×25 Ventilation Nozzle FIG. B CRANKSHAFT PISTON Description Connecting Rod Woodruff Key Piston Pin Clip Piston Pin Needle Bearing K101413 Piston Piston Ring FIG. B CRANKSHAFT PISTON IG950i/IG1200i/IG2000i...
  • Page 38 Parts Diagram FIG. A CRANKCASE ASSY IG950i/IG1200i/IG2000i...
  • Page 39 Upper Rocker Pin 5 g5×34 Valve Spring Seat Valve Spring Intake Valve Exhaust Valve FIG. D LUBRICATION SYSTEM Description Deaerator Pipe Hoop 8/ 9 Respiratory Tube Outlet Tube O Ring Hexagon Flange Bolt M5×16 Upper Oil Pipe Pipe Hoop 13 IG950i/IG1200i/IG2000i...
  • Page 40 FIG. E AIR CLEANER Description Insulation Board Gasket Small Insulation Board Components Insulation Gasket Insulation Board Components Carburator Gasket Air Cleaner Gasket Air Cleaner Assy. Fan Volute Bush Hexagon Flange Bolts M5 Tap Screw ST4.8×16-F.H FIG. F CARBURETOR Description Carburator IG950i/IG1200i/IG2000i...
  • Page 41 Air Guide Sleeve B Starting Hub Tap Screw ST4.8×16-F.H Fan Volute Recoil Starter Parts + handle + Oil Filler Hole Airproof Pad Fender Cooling Fan Recoil Starter Bush Inner Hexagon Screw M8×25 Hexagon Flange Bolts M5×16 Starting Hub Seat IG950i/IG1200i/IG2000i...
  • Page 42 Parts List / Parts Diagram FIG.H MUFFLER Description Description Bolt M6×45 Muffler Gasket Muffler Assy. Muffler Pipe Muffler Pipe Gasket Washer 5 Bolt M6×70 Hexagon Flange Nut M5 IG950i/IG1200i/IG2000i...
  • Page 43 FIG.I GENERATOR Description Description Stator 1.0KW 420V 580Hz + bushing Trigger Washer 5 Ignition Coil Hexagon Flange Bolts M5×30 Tap Screw ST4.8×25-F.H Rotor Ignition Coil Cap With Shield Hexagon Flange Nut M10×1.25 Spark Plug A5RTC Hexagon Flange Bolts M5×10 IG950i/IG1200i/IG2000i...
  • Page 44 Fuel Tank Port Rubber Clamp ￠8 Fuel Tank Tap Screw GB/T845 ST4.8×13-F Steel Wire Clamp ∅11 Fuel Outlet Filter Fuel-hole Plug Fuel Hose 2.5×5×190 Steel Wire Clamp ∅10 Fuel Hose Fuel Hose 2.5×5×80 Fuel Lubricator Fuel Cock Fuel Cock Knob IG950i/IG1200i/IG2000i...
  • Page 45 Screw GB/T9074.4 M5×18 Edge Protection Hexagon Nut M5 Vibration Absorber Cross Pan Head Screw M5×16 Rubber Pad Φ6×Φ16×10 Rubber Pad Φ6.5×Φ16×2 Left Cover of Shell Lock Nut GB/T6187 M6 Upper Cover Tap Screw GB/T845 ST4.8×9.5-F Left Side Cover Panel Box IG950i/IG1200i/IG2000i...
  • Page 46 Parts List / Parts Diagram FIG.L GOVERNOR Description Stepper Motor Drive Arm Drive Arm Spring Screw M4×6 Spring Washer 4 FIG.M INVERTER Description Inverter 1.0kw 230V50HZ Inverter Gasket Screw GB/T9074.4 M5×12 Inverter Bottom Gasket IG950i/IG1200i/IG2000i...
  • Page 47 Countersunk Head Screw M4×12 Hexagon Flange Nut M4 Boat Switch Flange Bolt GB/16674 M5×16 DC Charging Socket Lock Gasket GB862.2 φ5 Overload Protector, Waterproof Cap Panel Components Boat Switch, Waterproof Cap Panel Sticker Screw M5×8 Hexagon Flange Nut M5 Washer GB/T97 φ5 IG950i/IG1200i/IG2000i...
  • Page 48 Is in compliance with the regulations included in the Directives:2014/30/EU EC DECLARATION OF CONFORMITY Certificate for EC-type examination delivered by Interk Testing Services Hangzhou 16 No. 1 Ave., Xiasha Economic Development District, Hangzhou 310018, China (Verification No.: 160400545HZH-V1 ) Person who declares: Bill Evans 17/05/21 The Director IG950i/IG1200i/IG2000i...
  • Page 49 Countersunk Head Screw M3×5 27 Dual-Head Bolts M6×36 Limiting Board One-Way Valve Components Stud M6*36 Valve Plate Dowel Pin 4×8 FIG. B CRANKSHAFT PISTON Description Piston Pin Clip Piston Piston Pin Connecting Rod Woodruff Key Piston Ring FIG. B CRANKSHAFT PISTON IG950i/IG1200i/IG2000i...
  • Page 50 Parts Diagram FIG. A CRANKCASE ASSY IG950i/IG1200i/IG2000i...
  • Page 51 + Decompression of the pin + Torsional spring + Cover for cam Camshaft Upper Rocker Valve Spring Seat Valve Spring Intake Valve Exhaust Valve FIG. D LUBRICATION SYSTEM Description Respiratory Tube Outlet Tube Pipe Hoop 9 Hexagon Flange Bolt M5×16 Deaerator O Ring IG950i/IG1200i/IG2000i...
  • Page 52 Hexagon Flange Bolts M5 Air Cleaner Bush Air Cleaner Assy. +Cover of Air Cleaner Assy. +Foam/sponge +Inner Hexagon Screw M6×12 Air Cleaner Gasket Carburetor Gasket Insulation Board Components Insulation Gasket Tap Screw ST4.8×16-F.H FIG. F CARBURETOR Description Carburator Assy. IG950i/IG1200i/IG2000i...
  • Page 53 Oil Filler Hole Airproof Pad Fan Volute Air Guide Sleeve A Hexagon Flange Nut M5 Air Guide Sleeve B Hexagon Flange Bolts M5×25 Tap Screw ST4.8×16-F.H Starting Hub Recoil Starter Parts +Handle Rubber Cover +Fender Cooling Fan Hexagon Flange Bolts M6×12 Wire Clip IG950i/IG1200i/IG2000i...
  • Page 54 Parts List / Parts Diagram FIG.H MUFFLER Description Description Bolt M6×50 Muffler Pipe Gasket Bolt M6×80 Muffler Pipe Muffler Assy. Washer 6 Muffler Gasket Hexagon Flange Nut M6 IG950i/IG1200i/IG2000i...
  • Page 55 Parts List / Parts Diagram FIG.I GENERATOR Description Description Stator 1.7KW 420V 580Hz + bushing Hexagon Flange Bolts M5×12 Washer 5 Tap Screw ST4.8×25-F.H Hexagon Flange Bolts M5×30 Ignition Coil Rotor Spark Plug A5RTC Hexagon Flange Nut M12×1.25 Ignition Coil Cap Seal Trigger IG950i/IG1200i/IG2000i...
  • Page 56 Tap Screw GB/T845 ST4.0×19 Clamp ∅11 Fuel Outlet Filter Tap Screw GB/T845 ST4.8×13 Clamp Ø8 Single-head Expansion Fuel Clamp ∅9 Hose Fuel Hose (4-8) -160 Fuel Hose (5-10) -80 Fuel Cock Fuel Hose (5-10) -230 Fuel Hose (5-10) -90 Fuel Filter IG950i/IG1200i/IG2000i...
  • Page 57 Tap Screw GB/T845 ST4.8×9.5-F Upper Cover Tap Screw GB/T845 ST4.8×13-F Right Side Cover GasketGB/T96 φ5 Rubber of Choke Hexagon Flange Bolt M6×120 Fastener GasketGB/T96 φ6 Edge Protection Flange Lock Nut GB/T6187 M6 Rubber Pad Φ6×Φ16×10 Rubber Pad Φ6.5×Φ16×2 Vibration Absorber Panel Box IG950i/IG1200i/IG2000i...
  • Page 58 Parts List / Parts Diagram FIG.L GOVERNOR Description Drive Arm Stepper Motor Holder Screw M4×12 Screw M3×8 Stepper Motor Assy. Drive Arm Spring FIG.M INVERTER Description Screw GB/T9074.4 M5×12 Inverter 1.7kw 230V 50HZ Inverter Gasket IG950i/IG1200i/IG2000i...
  • Page 59 Tapped Screw GB/T819 M4×12 Hexagon Flange Nut M4 Boat Switch Flange Bolt GB/16674 M5×16 DC Charging Socket Water-Proof Cap of Overload Lock Gasket GB862.2 φ5 Protector Panel Components Water-Proof Cap of Boat Switch Panel Sticker Screw M5×8 Hexagon Flange Nut M5 IG950i/IG1200i/IG2000i...

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Ig1200iIg2000i

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