Related Manuals for S.D.P. EZ Hauler 3000
Summary of Contents for S.D.P. EZ Hauler 3000
- Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com EZ Hauler 3000 Training & Procedure Manual...
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Page 2: Load Capacity
Load Capacity of the EZ Hauler’s boom. The maximum weight capacity of the EZ Hauler 3000 is 3000 lbs. • The load capacity of the boom depends upon the distance from center line of boom turret! •... - Page 3 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com EZ Hauler 3000 Safety While the EZ Hauler 3000 is smaller than a line truck, its function is the same and all safety precautions that would apply to a line truck also apply to the EZ Hauler 3000.
- Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hard hats and protective gear must be worn by all personnel when using the EZ Hauler 3000.
- Page 5 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com • The capacity of the EZ Hauler 3000 is rated at 3000 pounds 3001 which means that the most the boom will ever safely lift is 3000 pounds.
- Page 6 All of your existing in-house safety precautions must be followed as well as the precautions listed in this manual. • The EZ Hauler 3000 is not electrically insulated until final stage manual boom is extended and pinned into place. Be sure to follow your company’s safety procedures to protect against...
- Page 7 • The EZ Hauler 3000’s controls react to input rapidly. Know the location and function of all controls before starting the machine. • The EZ Hauler 3000 can be shut down in an emergency by releasing all drive controls and turning the ignition switch to the “off” position.
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Page 8: Pre-Trip Inspection
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pre-trip Inspection • Before each day’s operation, the EZ Hauler 3000 must be inspected by the operator. • Do a visual inspection to check for lose, worn, missing or broken parts such as bolts, nuts, wires &... - Page 9 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pre-trip Inspection Check all tires on the EZ Hauler 3000 trailer for wear & proper inflation.
- Page 10 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pre-trip Inspection Test all turn signal, parking and brake lights by turning them on. Be sure to test the braking action on the trailer before traveling to the work site.
- Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pre-trip Inspection • Check to make sure that EZ Hauler 3000 is properly secured to the trailer. • Look inside the trailer toolbox & make sure it contains all tools &...
- Page 12 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pre-trip Inspection Turn on the remote control & check the function of all controls.
- Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pre-trip Inspection Inspect the lift line and hook for signs of wear or damage. Replace any worn or damages parts before using the EZ Hauler 3000.
- Page 14 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Remote Control Basic Operation Turn E-stop counter- clockwise to turn on remote and press to shut off remote. Operation switch must be in crane position to operate digger derrick.
- Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Familiarize yourself with these Control Panel Features engine speed Emergency Stop HI/LO switch coolant overheat pre-heat low oil pressure engine pre-heat on battery not charging WARNING LIGHTS ignition Switch hydraulic system engine RPM/hour meter...
- Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com Driving the EZ Hauler 3000 The EZ Hauler 3000 does not require its full engine power when moving. Set the engine speed relatively low when driving the unit, reserving the higher engine speeds for powering hydraulic accessories.
- Page 17 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Driving the EZ Hauler 3000 Remote Drive Function (optional) When operating the EZ Hauler 3000 with the remote, pay close attention to the unit and the terrain that you are navigating.
- Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Driving The EZ Hauler 3000 • Pay close attention to the “side tip” angle indicator when navigating tough embankments. • Always stay within the safe operating zone.
- Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Going through gates with The EZ Hauler 3000 • When preparing to go through a gate with the EZ Hauler 3000, always make certain the boom is level as shown by the level indicator.
- Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Going through gates with The EZ Hauler 3000 • The track interlock system is an integral safety component that is designed to notify the operator of the tracks not being extended completely.
- Page 21 The rear jacks should be lowered to within 4 inches from the ground. • Note: If the EZ Hauler 3000 engine is not started, start it and let it warm up for 5 minutes.
- Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com (Pictures may not be a true representation of your machine.) NOTE: The EZ Hauler 3000 is secured for transport at the front and back of the trailer.
- Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Moving the EZ Hauler 3000 Through a small opening. • One of the advantages of the EZ Hauler 3000 is that it is small enough to operate in areas which are too confined to use a line truck.
- Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Moving the EZ Hauler 3000 With a Load Moving a pole: Lifting and carrying a pole can be performed easily with the hydraulic outriggers. Attach the provided lifting chains...
- Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Using the outrigger control levers lift both outriggers equally until pole is securely in place. NOTE: Pole must clear tracks when completely lifted (Picture may not be a true representation of your machine.) Reverse procedure when pole is ready to be lowered to the ground.
- Page 26 It may be necessary to rotate the boom slightly in order to carry a transformer. Drive the EZ Hauler 3000 slowly. Make turns slowly and carefully. (Picture may not be a true representation of your machine.)
- Page 27 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Setting a Pole With the EZ Hauler 3000 • Remember the EZ Hauler 3000 is not totally electrically insulated. Use your company’s insulation procedure to avoid electrocution.
- Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Setting the Outriggers Use the outrigger controls to lower outriggers to level and support the machine. Oversized outrigger pads might be required depending on soil conditions. (Picture may not be a true representation of your machine.)
- Page 29 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Auger Operation Procedure...
- Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Make sure that boom sections are fully retracted Using the auger remote circuit wind up the auger slightly to release tension on latch locking pin. Pull pin and release auger using latch release handle.
- Page 31 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com IMPORTANT: You must raise boom to safely lower auger assembly. 4. Raise the boom up to 30 deg. To avoid auger making contact with the machine. Using the remote, reverse the auger rotation. Then slowly lower the auger.
- Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Carefully unwind the auger and remove the strap. You are now ready to use the remote control to auger as needed.
- Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 5. Reverse this procedure to store the auger. Again making sure to have boom extensions fully retracted before stowing auger. NOT “OVER STOW” THE AUGER AS DAMAGE CAN OCCUR! Replace the safety Travel pin Travel pin...
- Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Setting the Auger Lock • On the EZ Hauler 3000 the auger lock is set automatically when the auger is brought down from the stowed position.
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Page 35: Digging The Hole
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Digging the Hole • Position the machine over the desired hole replacement area. Extending boom 12 or 14 inches and allowing enough slack in rope to drill a straight hole down. - Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Take small bites and let the auger dig at its own pace until the hole is the proper depth. Different regions have many different soil compositions; familiarize yourself with your digging surface for your safety and those around you.
- Page 37 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com If needed, the extension bar may adjusted for more digging depth. (Pictures may not be a true representation of your machine.)
- Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Setting the Pole 1. Set the outriggers and level the machine. 2. Unwind winch line to avoid two-blocking. 3. Extend the boom out until the unit stops. 4.
- Page 39 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com • Install hydraulic pole guide. Refer to installation instructions. • Raise the boom into position so that the lift line will be lifting straight up. Follow load chart specifications on weight in relationship to boom angle.
- Page 40 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com • Lift the pole straight up and set into the hole. • Always operate EZ Hauler 3000 from a safe distance using the remote control. • Never use manual lever overrides for normal operation, they are for emergency use only.
- Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Bucket Assembly Standard Operating Procedure...
- Page 42 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Lower and extend the boom to accommodate installation of the bucket mount. After completing the tasks, return the hydraulic boom sections to the retracted “stowed” position before lowering the bucket to a flat surface.
- Page 43 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Shows the bucket mount installed and pinned it in place...
- Page 44 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com The bucket can now be mounted to either side of the mount to best accommodate working from it.
- Page 45 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Connect tool here Reel connections bucket With the bucket mounted, connect the hoses from the tool reel Connect tool to outlets.
- Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com • CAUTION: Prior to using the bucket assembly, extend and secure all outriggers to the fullest settings. • NOTATION: The bucket assembly has the lifting capabilities of 300 pounds.
- Page 47 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Make sure the locking mechanism on the bucket mount is unlocked by pulling it up and twisting counterclockwise into the position shown. This allows the bucket to swing freely and remain perpendicular while the boom is being raised or lowered.
- Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Once the boom is at working height lock the bucket in place by rotating the mechanism clockwise allowing the spring to engage the working parts of the lock. Remember to unlatch the lock each time before raising or lowering the boom!
- Page 49 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com To Enable control of hydraulic tools From the bucket...
- Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 1. Turn this rheostat counter clockwise to off position WARNING! USE OPEN CENTER TOOLS ONLY...
- Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com hold enabl Press forward button rheostat 2. While holding the yellow “enable” button down press both momentary auxiliary switches forward. You may now control oil flow to the upper tool reel using the rheostat on the right of the remote panel.
- Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Material Handler Attachment...
- Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Attach the material handler jib to the boom by inserting the shaft into the receiver.
- Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com in place Secure it with the provided pin.
- Page 55 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Rethread the rope behind the lower boom pulley and over the jib pulley. This is accomplished by removing the pin and the pulley and replacing the pulley with the rope in the new position.
- Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Remove this pin and raise the jib to its upward position. Replace the pin.
- Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com The material handling jib is now in the position for the maximum lifting capacity allowed by the boom angle. Consult the lift charts before making any lift.
- Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com The Material Handling Jib Attachment will allow additional functionality to the aerial bucket assembly. The Material Handling Attachment Jib has a rated capacity of: 60 dg. angle and above: 1000 lbs.
- Page 59 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
- Page 60 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic Pole Guide Procedure...
- Page 61 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Install the pole guide and pin it in place Connect the four hoses to operate it...
- Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com The hoses are each fitted with connectors that match the correct fittings on the pole guide...
- Page 63 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com The pole guide is installed with hoses connected...
- Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com 5. Remember that the pole guide is conductive so it will not be insulated against cross fazing, but with the fiberglass boom properly extended the EZ Hauler 3000 and its operator will be substantially protected.
- Page 65 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Pole Pulling Always use a suitable open center “pole pulling” tool for pole removal! The EZ Hauler can be used as a guide and steady the pole as the pole pulling tool is in use.
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Page 66: Tilt Sensor
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Tilt Sensor This unit is equipped with a 10 degree tilt sensor. If the unit exceeds a 10 degree slope, an audible alarm will sound. This indicates that the unit is in danger of tipping over. - Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com IMPORTANT! The EZ Hauler 3000 / 5500 series of machines are all dielectrically tested to 46kv category “C” guidelines. This qualification test is performed at the factory in accordance with ANSI A10.31 guidelines.
- Page 68 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Follow the instructions in this manual for the safe operation of the S.D.P. EZ Hauler 3000...