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Miyachi DT-350 User Manual

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Desk Top Series – Automatic Operation
Models: DT-350, DT-360, DT-370, DT-450
Manufacturer:
User manual specifications:
The following documents are related to this
manual:
USER MANUAL
DT - 350 / 360 PH
DT -370 PH
Miyachi Europe Corporation
Schootense Dreef 21
P.O. box 164
NL-5700 AD HELMOND
The Netherlands
Phone: +31 (0) 492 54 22 25
Fax: +31 (0) 492 53 62 22
E-mail
:
info@mec.miyachi.com
Internet
:
www.mec.miyachi.com
Date: August 2010
Version: 1 S.D.
•
Electrical & Mechanical drawings
•
Bond head manuals
•
Spare parts list
1
D
T
ESK
OP
DT - 350 / 360 PLC
DT – 450 PLC
S
–
ERIES
AUTOMATIC OPERATION

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  • Page 1 USER MANUAL Desk Top Series – Automatic Operation Models: DT-350, DT-360, DT-370, DT-450 DT - 350 / 360 PH DT - 350 / 360 PLC DT -370 PH DT – 450 PLC Manufacturer: Miyachi Europe Corporation Schootense Dreef 21 P.O. box 164...
  • Page 2 Register of changes / Version control table Table 1: Register of changes Page Version Date Status Remarks August 2010 Released Options screen dumps for Various TD200 added and changes December 2011 Released to illustrations – ERIES AUTOMATIC OPERATION...
  • Page 3 Miyachi Europe Corporation Miyachi Europe Corporation. has the right to change parts of the machine at any time without prior or direct notice to the client. The contents of this publication is subject to change without notice.

  • Page 4: Table Of Contents

    5.3 CONSTANT HEAT CONTROL PANEL................. 38 5.4 UNIFLOW CONTROL PANEL..................39 5.5 TD200 CONTROL PANEL..................... 39 5.5.1 TD200 keys ......................39 5.5.2 TD200 screens DT-350, DT-360, DT-370 .............. 40 5.5.3 Failure messages DT-350, DT-360, DT-370 ............44 5.5.4 TD200 screens DT-450 (General)................46 –...
  • Page 5 6 GENERAL OPERATION OF THE DESKTOP SYSTEM............54 7 MAINTENANCE AND REPAIR .................... 54 7.1 ADJUSTMENTS ......................54 7.2 PREVENTIVE MAINTENANCE ..................54 7.3 TECHNICAL MAINTENANCE ..................58 7.3.1 Fuse checks ......................58 8 CALL MIYACHI EUROPE CORPORATION ............... 59 – ERIES AUTOMATIC OPERATION...

  • Page 6: Safety Precautions

    1 SAFETY PRECAUTIONS 1.1 GENERAL SAFETY PRECAUTIONS WARNING: Read this manual carefully before doing work on the Desktop system. Your supplier has no liability for injuries, damage and/or excessive wear, due to incorrect maintenance, unintended use, modifications and deactivation of safety devices. WARNING: The Desktop system and its safety devices must not be modified or changed without written permission from your supplier.
  • Page 7 Table 1: Pictograms on the Desktop system Warning: There is a risk of direct or indirect contact to live parts. Access is only allowed for technically qualified personnel. Labels are placed on the outside and the inside of the system and on connection boxes near to live parts.

  • Page 8: Introduction

    The manual is based on current techniques. Miyachi Europe Corporation retains the right to make changes to the documentation without being obliged to alter all previous versions.

  • Page 9: Intended Use

    (trained Miyachi Europe Corporation personnel). WARNING: The installation, technical maintenance, repair and removal and removal of components may only be done by qualified technicians, unless specified otherwise.

  • Page 10: Principle Of Operation

    WARNING: Your supplier has no liability for injuries, damage and/or excessive wear, due to incorrect maintenance, unintended use, modifications and deactivation of safety devices. 2.3 PRINCIPLE OF OPERATION The system is a Desk-top system and is built on a chassis with integrated controls. The machine operator is responsible for the manual positioning of the product components.

  • Page 11: Specifications - Air And Electrical Supplies

    2.6 SPECIFICATIONS – AIR AND ELECTRICAL SUPPLIES General Weight Joining system 40 kg / 88 lbs Dimensions Joining system System: Heat Source: Depth 600 mm / 23.62 Inch Dependent on Width 550 mm / 21.65 Inch Unflow constant heat Height 510 mm / 20.04 Inch Maximum fixture height 80 mm / 3.15 Inch...

  • Page 12: Construction

    3 CONSTRUCTION 3.1 GENERAL CONSTRUCTION The Desk Top (DT) systems consist of several parts, the main ones of which are shown below. A. Left/right and rotation head adjustment plate B. Power cable connection block C. Electrical control drawer D. Wrist strap earth (grounding) point E.
  • Page 13 A. Pneumatic head (80N or 500N) B. Uniflow power source C. Safety cover power cables (option) D. Control panel E. Base plate F. Quick Connect Block (QCB) and Thermode Note: For more details about the pneumatic bonding head, refer to manuals 69H0082 (80N) or 69H0504 (500N).
  • Page 14 Rear panel (pulsed heat) A. Power input and data cables from the Uniflow B. Power input and main switch C. Data plate and CE conformation D. Pneumatic input connection Note: The illustration above may not be exactly as shown. Rear connection panel (TD200 heat control) A.
  • Page 15 Rear view modified DT-450 with options A. Foot firing switch (option) B. J4B firing home switch/in position sensors/start switches C. J4A control functions (miscellaneous) – ERIES AUTOMATIC OPERATION...

  • Page 16: Tape Interposer Module

    D. Fan outlet E. Main switch F. Mains input connection G. Serial number and CE plate H. J6B Z-axis valve/cool valve J. J6A relays Note: The connections may not be the same as shown. 3.2 TAPE INTERPOSER MODULE If this is installed, refer to the applicable manual. 3.3 ACF MODULE If this is installed, refer to the applicable manual.

  • Page 17: Certification

    CAUTION If you push the red button when the head is in the down position, it will move up. Power supply and compressed air will be removed from certain parts of the machine immediately. NOTE: Push the red button to activate the emergency stop. Deactivate the emergency stop by turning it counter clockwise.

  • Page 18: Dt-350 System Description

    The illustrations above show a system with pulsed heat. PLC and constant heat systems are shown later. The DT-350 is a Uni-slide system where the parts are positioned on a fixture that can be moved pneumatically through front and rear locked positions. It is supplied with an anodised aluminium base plate that has a pattern of holes drilled and tapped into it.

  • Page 19: Dt-360 System Description

    It is supplied with an anodised aluminium base plate that has a pattern of holes drilled and tapped into it. This hole pattern accepts a Miyachi fixture base plate, which is customer dependent and is mounted with bolts and dowel pins.

  • Page 20: Dt-370 System Description

    The DT-370 is a Uni-Slide systems with a left-right slide. It is supplied with an anodised aluminium base plate that has a pattern of holes drilled and tapped into it. This hole pattern accepts a Miyachi fixture base plate, which is customer dependent and is mounted with bolts and dowel pins.

  • Page 21: Dt-450 System Description

    For safety reasons, a sensor checks if the table is in the correct position for the bonding process. Only then can the process cycle be started. After the turntable is turned 180 deg, the thermode is positioned exactly above the bonding area. The rotation limits are set at Miyachi. –...

  • Page 22: Installation

    4 INSTALLATION 4.1 TRANSPORTATION The system can easily be transported by two persons, after the separate units are disconnected. CAUTION The transportation and handling of the desktop system must be carried out carefully to avoid any damage. The Desktop system will arrive in a crate. This packaging should be opened carefully. Follow the steps in section to allow for the safe removal of the system from the shipping crate.
  • Page 23 3. Remove the cable tie from the head. 4. Do a check of the installation area. 5. Install the machine on a level surface and locate the units in an orderly manner. CAUTION The cables must be connected correctly to ensure optimal current flow.
  • Page 24 A shut off valve must be used to isolate the Desktop system from the compressed air system. Shipping bolt 12. For DT-350, DT-360 and DT-370 systems, if the system is delivered without product supports, make sure you remove the shipping bolt. Shipping bolt 13.
  • Page 25 - safety measures - specifications All of this information is provided in this user manual. NOTE: Put this manual so that it is easily available when the unit is in operation. CAUTION: If the system is removed and then installed in another place the safety measures described in this chapter must to be taken into account.

  • Page 26: Post Installation Adjustment Instructions

    The adjustments of the Bond head are done in accordance with the applicable manual: 69H0082 (80N) or 69H0504 (500N). The front and rear position adjustment is done before shipment. Miyachi trained persons can do small adjustments according to the customer’s settings.
  • Page 27 1B 2B Install and tighten bolt 1A at the end of the slotted hole Position 2: first heat-seal/bond position (under thermode) Status: − Long cylinder: in − Short cylinder: in – ERIES AUTOMATIC OPERATION...
  • Page 28 1A 2A Activate the long cylinder Make sure the thermode position is correctly set.on the first bond position Note: The thermode position is similar or at the back of the bond position! Fine adjustment to the front is possible: 1. Loosen bolt 1A 2.
  • Page 29 Activate the short cylinder Install and tighten bolt 2A at the end of the slotted hole 1. Loosen bolt 2A 2. Turn in bolt 2B in until desired thermode position is reached (Max. 50mm) 3. Tighten bolt 2A 4.3.1.2 Sensor adjustment slide cylinders: –...

  • Page 30: Dt-370 Systems

    If no product support is provided, the thermode height is set at approximately 40mm above the base plate. The left and right position adjustment is done before shipment. However, Miyachi trained persons can do small adjustments according to the customer’s settings. Do the steps that follow to adjust the left/right positions.
  • Page 31 Loosen both nuts to release the adjustment screw. Turn the screw to adjust stroke by screw Note: Adjustments can be made with two adjustment screws; left and right of the stroke After adjustment tighten both nuts to lock the adjustment screw. –...

  • Page 32: Dt-450 Systems

    The turntable stop positions are set on production. If no product support is provided, the thermode height is set at approximately 40mm above the turntable. The steps that follow show how to set the turntable height. Further adjustments can be made by Miyachi trained persons.
  • Page 33 4.3.3.1 Turntable height adjustment 1A+B Turntable Shims Space Base plate 1. Turn the turntable clockwise to position 1 (operators position) 2. Use a feeler gauge to check the gap between the support surface on the base plate and the roll pin (3). 3.
  • Page 34 4.3.3.2 Cylinder buffer adjustment Turntable cylinder 1. Turn buffers 1A and 1B out until buffers are deactivated 2. Loosen hexagon nuts 2A and 2B 3. Turn the socket headed screw 3A and 3B out until the turntable turns more than 180 degrees (clockwise and counter-clockwise) 4.
  • Page 35 4.3.3.3 End position adjustment 1. Loosen lock bolt 1 2. Turn in/out adjustment bolt 2 until dowel pin fits into hole (see figure 21) Dowel pin 3. Tighten lock bolt 1 4. Turn the turntable anti-clockwise, position 2 5. Repeat step 1 thru 3 for the other side 6.
  • Page 36 7. Check the operation of the micro switch PLC input (LED light) in the process position. 4.3.3.4 Sensor adjustment Margin Margin 1. Turn the turntable clockwise to position 1. 2. Loosen screw 1A. 3. Adjust the sensor until it is in the middle of the margin (see figure 22). 4.

  • Page 37: The Control Panels

    5 THE CONTROL PANELS CAUTION The desktop system may only be operated if all components are completely and correctly installed. Before the Desktop system is operated, it must first be installed and adjusted in accordance with the instructions in chapter 4. 5.1 MAIN CONTROL PANEL Left button two-hand control Power In indicator...

  • Page 38: Main Control Panel (Td200 Heat Control)

    5.2 MAIN CONTROL PANEL (TD200 HEAT CONTROL) In this system, both the Uniflow control panel and the TD200 control panel control the heat. A. Left button two-hand control B. Power In indicator C. Service key switch D. TD200 screen/display (also called Human Machine Interface (HMI)) E.

  • Page 39: Uniflow Control Panel

    Refer to the TOHO TTM-004 manual for setting instructions. 5.4 UNIFLOW CONTROL PANEL This control panel is used to enter and readout parameters for the joining characteristics (specific temperature time cycle). Refer to the Uniflow operating manual to set the parameters. 5.5 TD200 CONTROL PANEL Figure 1: TD200 control panel Press [ESC] to go to a main menu (for example: “Parameters ACF menu”)

  • Page 40: Td200 Screens Dt-350, Dt-360, Dt-370

    [ENTER] Enter key to store the entered values into the RAM memory. For further details refer to the TD200 controller manual . 5.5.2 TD200 screens DT-350, DT-360, DT-370 2.1 START PROCESS MODE After switching on the system: Software version readout and “initialisation”...
  • Page 41 2.2 MANUAL CONTROL In this mode it is possible to test the two- hand control and activate the different cylinders or generate a start to the Uniflow Key switch in production: Test hand control disabled Key switch in service: Press the two hand control simultaneously to test the buttons Press [ ] to go to the next screen: 2.2.1 Slide manual...
  • Page 42 2.2.4 Emergency stop manual Emergency stop Emergency stop pushed by operator or generated by Uniflow Status: “active” or “ not active” Internal E-stop Emergency stop generated by PLC software Status: “active” or “ not active” Press [ ] to go to the next screen: 2.2.5 Uniflow manual Key switch in production: Uniflow control disabled...
  • Page 43 2.3 SETTINGS MODE In this mode it is possible to set the type of machine: Press [ ] to go to the next screen: Key switch in production: Machine type settings disabled. Key switch in service: Press [enter] to set or change the type of machine.

  • Page 44: Failure Messages Dt-350, Dt-360, Dt-370

    TD200 panel menu’s and don’t need any adjustments. Readout the alarms; see next section 5.5.3 Failure messages DT-350, DT-360, DT-370 Press 2x [ESC] (in manual mode) to go to “display alarms menu” to readout alarms. Press [ENTER] (in the manual mode) to acknowledge the alarms.
  • Page 45 HEAD: ERROR DESCRIPTION CHECK Head must be in upper/lower Air pressure position within # seconds Sensors head Working head Head is in lower position Working fire-switch while slide activated Z-movement head Sensors slide Wiring / connectors SLIDE: ERROR DESCRIPTION CHECK Slide must be in front/rear Air pressure position within # seconds...

  • Page 46: Td200 Screens Dt-450 (General)

    5.5.4 TD200 screens DT-450 (General) MAIN Productions screen shows current status: • Ready • Not ready • Error • Producing Press [ ] to go to the next screen: Press the two hand control to turn the table 180 degrees to empty the fixtures Press [ ] to go to the next screen: In this operator menu the total count of products is shown...
  • Page 47 Head manual Key switch in production: Head control disabled Key switch in service: Press [F1] to activate the head (cylinder) Status Home: home-level is reached Status Fire: fire-level is reached Press [ ] to go to the next screen: Turntable manual Key switch in production: Turntable control disabled Key switch in service:...
  • Page 48 Status: • Ready • Busy • Alarm Press [ ] to go to the first screen again Press [ESC] to go to a main menu (for example: “Parameters menu”) Press [ESC] again to go to the “display alarms menu” to readout the alarms Press [Enter] to go to acknowledge the alarms.

  • Page 49: Td200 Screens Dt-450 (Options)

    Uniflow parameters Key switch in production: Uniflow parameters timeout disabled Key switch in service: Press [enter] to change value. Press [ ] or [ ] to select the desired value, the maximum time within the Uniflow power source has to respond. Press [enter] to confirm this value.
  • Page 50 Turn the keyswitch to AUTO for production mode. Production mode (manual) The screen below will show. Press ACT to continue. The screens that follow guide to operator to certain functions that are self-explanatory. – ERIES AUTOMATIC OPERATION...
  • Page 51 – ERIES AUTOMATIC OPERATION...
  • Page 52 Turn the keyswitch to SERVICE for SERVICE mode. Service mode The screens that follow guide to operator to certain functions that are self-explanatory. Failure messages DT-450 1. Press 2x [ESC] to go to “display alarms menu” to readout the alarms. 2.
  • Page 53 Uniflow time-out Uniflow is not responding within # Working fire-switch seconds after start signal Z-movement head Wiring / connectors Uniflow Uniflow alarm Uniflow error See Uniflow manual HEAD: ERROR DESCRIPTION CHECK Time out head up Head must be in upper position within Air pressure # seconds Sensors...

  • Page 54: General Operation Of The Desktop System

    6 GENERAL OPERATION OF THE DESKTOP SYSTEM NOTE: The detailed operation is customer dependent The Desktop system is operated in combination with a two-hand control. 1. Make sure the air supply is set to on. 2. If applicable, set the vacuum supply to on. 3.
  • Page 55 The materials, parts, and tools necessary for the maintenance of the Desktop system are not provided by Miyachi Europe Corporation. Cleaning and preventive checks however, could identify possible problems. Cleaning and preventive checks though could identify and prevent possible problems.
  • Page 56 Table 8: Weekly Maintenance Item Parts Action/maintenance Electrical cables - Clean and remove - Disconnect system from power supply; dust from parts - Use clean cloth / clear water. and wiring - Disconnect system from power supply: - Check: - weak connections: - Make new / better connection.
  • Page 57 - Use load cell 67W000-0-1-2; - Consult user’s manual. - Temperature - Use readout 67W0007 / 67W0008 with the calibration: related Miyachi thermocouple - Consult user’s manual. Use pressure paper 67W0003 or - Check plane use low pressure paper 67W0023 parallelism - Consult user’s manual.

  • Page 58: Technical Maintenance

    7.3 TECHNICAL MAINTENANCE 7.3.1 Fuse checks WARNING: The fuse checks may only be done by qualified, trained persons WARNING: The main switch on the rear panen must be set to the on (1) position. 230V or 120 V AC connection terminal AC fuses 24Vdc fuses 12Vdc connection terminal X3...

  • Page 59: Call Miyachi Europe Corporation

    At all times the first attempt at solving the problems will be by telephone with a Miyachi Europe Corporation authorised person. We have highly qualified technicians who can help you to solve your problem.

This manual is also suitable for:

Dt-360Dt-370Dt-450

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