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Summary of Contents for Miyachi AX5000
- Page 1 MIYACHI AMERICA CORPORATION The World Leader in Hermetic Sealing Systems AX5000 Operational Manual Document #107-00092-001 Dec, 2013...
- Page 2 AX5000 Operational Manual Miyachi America Corporation 1820 S. Myrtle Ave Monrovia, CA 91017 Phone 626.303.5676 • Fax 626.359.7930 R E V I S I O N R E C O R D Date Basis of Revision None December 2010 None.
- Page 3 FOREWORD The purpose of this manual is to supply operating, maintenance and service personnel with the information needed to operate the Miyachi America AX5000 gloveboxes. Should questions arise, or if you have suggestions for improving this manual, please contact: Miyachi America Corporation 1820 S.
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Page 4: Table Of Contents
Table of Contents GETTING STARTED WITH THE GLOVEBOX ............4 POWERING UP THE GLOVEBOX..................... 4 POWERING DOWN THE GLOVEBOX ..................... 4 RUNNING THE GLOVEBOX ..................4 START THE GLOVEBOX APPLICATION ..................4 LOG IN USING YOUR ASSIGNED USERNAME AND PASSWORD ..........4 GLOVEBOX STATUS WINDOW INFORMATION ................. -
Page 5: Getting Started With The Glovebox
Getting Started with the GLOVEBOX Powering up the GLOVEBOX Verify the electrical service input requirements are met, and all power connections are plugged in. Verify the proper line pressures for all gases are correct and that all tube connections are tight. Check to see that the power connection is made. -
Page 6: Glovebox Status Window Information
Figure 1 Login Screen GloveBox Status Window Information After entering a valid User Name and Password, the GLOVEBOX application establish communication with the system’s controller, which monitors and controls all GloveBox status. Then it tries to turn on the oven temperature controllers and puts them in the standby mode. The main Glovebox display window will be presented which has five pull down menu choices: File, Logon, Glovebox, Batch and Help (see Figure 2). -
Page 7: Run An Oven Schedule
Figure 2 GLOVEBOX Main window and the GloveBox Status window. At the upper center of the GloveBox status window is information on GloveBox activities, controls and errors. If none of these are present or happening, this area of the window is blank. For each chamber, the status of the outer door and inner door is shown. -
Page 8: Create And Edit An Oven Schedule
selected oven schedule will become active. If batch report is not active, the oven will start immediately after the Start Oven button is pressed. If batch report is active, the user will be promped to enter the operator name and batch id. As soon as the oven is started, the text for the Start Oven button changes to Stop Oven. -
Page 9: Editing And Creating Oven Schedule
choices; Time or Temperature or Temperature & Pressure. This parameter applies to all the segments in a given oven schedule. If this parameter is set to Time, the time duration is counted from the start of the oven schedule (for the first segment) or from the completion of the previous segment (for segments other than the first segment). - Page 10 Figure 4 Pump Down and Oven Settings Screen Please note that the Oven Schedule Editor and the Pump Down Schedule Editor are both located on the same USER INTERFACE SCREEN shown above. To edit an existing oven schedule, first select the schedule by highlighting it in the Oven Schedule list box located at the lower left part of the USER INTERFACE SCREEN.
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Page 11: Add A New Segment
Figure 5 Schedule Report Screen Add a New Segment Click the Add button to add a new segment at the selected segment position and push the selected segment one position lower in the schedule. If no segment is selected before clicking the Add button, the new segment will be appended at the end of the schedule. -
Page 12: Edit An Existing Segment
Change the default parameters as necessary and then click the “OK” button to finish. Edit an Existing Segment Select the segment to be edited by highlighting that segment and then click the Edit button. The following edit window shows up as a result: Figure 7 Edit Segment Screen Select the numeric up-down control or the drop down list desired and use the middle mouse button or the keyboard or the up and down arrow of the control to change the value for that... -
Page 13: Create A New Schedule
Create a New Schedule If you wish to create a new schedule, press the New button on the Pump Down and Oven Setting USER INTERFACE SCREEN. The following dialog window with all the default parameter values appears. Figure 8 Create New Oven Schedule Screen Enter a name for the new oven schedule and make changes to the default parameter values as necessary. -
Page 14: Create And Edit A Pump Down Schedule
Create and Edit a Pump Down Schedule A Pump Down schedule is used to evacuate gas in an oven/interchange chamber with vacuum, and backfill the chamber with process gas to prevent contamination of the enclosure environment. In order to completely get rid of the wet gas in an oven/interchange chamber, multiple evacuate and backfill cycles may be needed. -
Page 15: Edit An Existing Pump Down Schedule
Figure 10 Create New Pump Down Schedule Screen Edit an Existing Pump Down Schedule Select the pump down schedule to be edited from the Pump Down list box in the Schedule editor USER INTERFACE SCREEN. The selected pump down schedule is displayed on the USER INTERFACE SCREEN. -
Page 16: Environment Settings
Environment Settings The Environment Settings dialog window is accessed by clicking the “GloveBox” Main window menu and select “Environment Settings”. The user must have proper “rights” to be able to change the environment setting parameters. Figure 11 Environment Settings Screen The Environment Settings USER INTERFACE SCREEN is shown in Figure 10. -
Page 17: Moisture Settings
NOTE: The High Limit setting is always at least 0.5 greater than the Low Limit setting. This is enforced by the GLOVEBOX software to ensure that the system works smoothly. Moisture Settings: Alarm Level – The color of the moisture alarm turns red when the dew point temperature of the enclosure exceeds this setting and turns back to green when the dew point temperature drops below this setting. -
Page 18: Helium Settings
Helium Settings: Note: An optional helium analyzer needs to be installed for these parameters to be active. Alarm Level – The color of the Helium alarm turns red when the Helium level in the enclosure drops below this setting, and turns back to green when the Helium level exceeds this setting. Weld Inhibit Level –... -
Page 19: Graphical Data Display
Graphical Data Display GLOVEBOX monitors the statuses of the oven/interchange chambers and GloveBox enclosure, and logs the relevant important parameters. These parameters include enclosure environment pressure, enclosure Helium level, enclosure Oxygen level, enclosure moisture level, left chamber vacuum pressure, left oven temperature, right chamber vacuum pressure and right oven temperature. -
Page 20: View History Graph Data
View History Graph Data To view history graph data, click the history button, then select the year, month and date of the graph data you would like to view from the Year, Month and Date list box respectively. Finally select the process parameters of interest. The entire graph data for the selected date will be displayed. -
Page 21: Batch Report
Batch Report Batch Report When creating an oven schedule, Batch Log can be checked to generate a batch report. A batch report is a series of data for each segment where certain parameters of the temperature and pressure are recorded. Click on Batch then Report to display the Batch Log Report Viewer as displayed below. -
Page 22: Batch Setting
Batch Setting Click on Batch then Setting to display the batch report setting as shown in the figure below. Maximum Files determines the maximum number of batch report that can be stored. When the maximum number of files is reached and a new report is created, the oldest report will be automatically deleted. -
Page 23: Using The Login Administrator (Password Administration)
Using the Login Administrator (Password Administration) Figure 14: Main Screen The Logon menu contains four options: 1_ Add User 2_ Edit User 3_ Change User 4_ Delete User Document #107-00092-001 Dec, 2013... -
Page 24: Add User
Add User Figure 15: Add/Edit User Screen The User Name is a reference field to identify the user and is entered as the users full name in many instances. The user name cannot match any other user name in the database, the user name must be unique. -
Page 25: Edit User
Edit User The User ID and Password can be edited (changed) by using the Add/Edit User Screen (Figure 15). The access privileges can also be changed. Figure 16: User access privilege choices Document #107-00092-001... -
Page 26: Change User (To Sign-On To A Different User Id)
Change user (to sign-on to a different user ID) Figure 17 Change User Screen To sign on to a different username, the user should select “Change User” from the User pulldown menu on the main screen. Then, the user will select the desired username from the list of users. -
Page 27: Delete User
Delete user When deleting a user from the list of different users, the rules are as follows: 1. An “Administrator” user cannot delete a different “Administrator” user 2. An “Administrator” user can delete “High Level Access” or “Operator” users 3. A “High Level Access” user cannot delete any user Select the user to be deleted. -
Page 28: Glovebox Configurator
GloveBox Configurator Typically, the GloveBox configurator parameters are entered during initial set up of this system and then do not need to be changed. The GloveBox Configurator is an independent software program which establishes GLOVEBOX system configuration information and saves the information in a format that can be accessed by the GloveBox program. -
Page 29: Create A New Chamber
Oxygen Type – Select the Oxygen analyzer present in the system. Standard oxygen analyzer used for AX5000 is Teledyne (PPM) Pressure Transducer Type – Select the pressure transducer present in the system. Standard pressure transducer used for current AX5000 is 4-20mA Document #107-00092-001... -
Page 30: Error Table
RS232 cable is not connected controller, galil output temperature securely. Check the RS232 cable and the card, galil controller, controller oven circuit breaker. Close the AX5000 power on relay for the program and restart it. oven temperature controller. The selected oven... - Page 31 Open Left Inner The door was not open successfully in the inner door solenoids, Door Control allotted time. Check for a physical obstruction galil controller output or Failed preventing door to open. Check for insufficient input card, galil pressure or no pressure into gas supply for controller, or door doors.
- Page 32 Left Vacuum The vacuum setpoint was not reached in the vacuum pump, vacuum Sequence Timeout alloted time. Check for vacuum leaks such as sensor, galil controller, the doors not sealing. Increase the vacuum galil output or analog timeout value. card. Right Vacuum The vacuum setpoint was not reached in the vacuum pump, vacuum...
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Page 33: Digital And Analog I/O
Digital and Analog I/O DESCRIPTION IN/OUT CHANNEL MODULE SIGNAL TYPE LEFT INNER DOOR PUSH TO OPEN/CLOSE SW INPUT IOM-70016 DIGITAL LEFT INNER DOOR CLOSED REED SWITCH INPUT IOM-70016 DIGITAL LEFT INNER DOOR OPEN REED SWITCH INPUT IOM-70016 DIGITAL LEFT OUTER DOOR PUSH TO OPEN SWITCH INPUT IOM-70016 DIGITAL... - Page 34 TOOLING INN. DR PUSH TO OPEN/CLOSE SW INPUT IOM-70016 DIGITAL TOOLING INNER DOOR LIMIT SWITCH INPUT IOM-70016 DIGITAL NOT USED INPUT IOM-70016 DIGITAL TOOLING OUTER DOOR PUSH TO OPEN SWITCH INPUT IOM-70016 DIGITAL TOOLING OUTER DOOR LIMIT SWITCH INPUT IOM-70016 DIGITAL TOOLING OVEN OVER-TEMP SWITCH INPUT...
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Page 35: Digital And Analog I/O Galil Dmc Smart Terminal Display Data Record Screen
Digital and Analog I/O Galil DMC Smart Terminal Display Data Record Screen 7007 Digital IO left inner left inner left inner left inner left oven right inner door left outer left outer left inner door sensor door push to door open over door push to closed... - Page 36 7007 Analog IO enclosure enclosure enclosure right enclosure tooling left chamber pressure moisture oxygen chamber helium interchange vacuum not used Slot transducer monitor analyzer vacuum analyzer vacuum signal signal signal signal signal signal signal right tooling enclosure enclosure left chamber chamber interchange oxygem...
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