Johnson & Starley LE155 & 250 Mk3ErP Installation, Commissioning & Servicing Instructions

High efficiency ventilation system with heat recovery

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Publication No. ZZ 1615-2
June 2018
LE155 & 250 Mk3
ErP
High Efficiency
Ventilation System
with Heat Recovery
INSTALLATION,
COMMISSIONING
& SERVICING
INSTRUCTIONS
These instructions are to be left with the User
www.johnsonandstarley.co.uk

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Summary of Contents for Johnson & Starley LE155 & 250 Mk3ErP

  • Page 1 Publication No. ZZ 1615-2 June 2018 LE155 & 250 Mk3 High Efficiency Ventilation System with Heat Recovery INSTALLATION, COMMISSIONING & SERVICING INSTRUCTIONS These instructions are to be left with the User www.johnsonandstarley.co.uk...
  • Page 2: Table Of Contents

    INDEX Features 2. Contents 3. General Information 4. Building Standards & Regulations 5. Safety & Electrical Information 6. Energy Rating ErP Technical Data Fiche 5 7. Positioning & Preparation Positioning Remote Speed Control Position Preparation of Spigots General Preparation Condensate 8.
  • Page 3: Features

    FEATURES FEATURES Wiring Terminals RV2 Supply Adjust LED Light RV1 Extract Adjust 100 mm / 125 mm Ø Spigots DIP Switch Extract Fan 2 Supply Fan 1 2 A Anti Surge Fuse Main Cable Heat Exchanger Exhaust from Cooker Hood Installer Mode Switch Cable Clamp FIGURE 1.
  • Page 4: Building Standards & Regulations

    BUILDING STANDARDS & REGULATIONS BUILDING STANDARDS & INSTALLATION REGULATIONS • Building Standards (Scotland Consolidation) Building Regulations • Part F of the Building Regulations • BS 5720 Mechanical Ventilation and Air Conditioning in Buildings • BS 7671 Requirements for Electrical Installations. Wiring Regulations •...
  • Page 5: Energy Rating Erp Technical Data Fiche

    ENERGY RATING ErP TECHNICAL DATA FICHE Ecodesign energy-related products directive requires all appliances to be fully compliant with the ErP regulations. This will help the householder understand the energy efficiency within the home and help reduce energy consumption. For further information about the ErP Directive, visit the Johnson and Starley Ltd website or email our helpline on erp@johnsonsandstarley.co.uk EU Regulations No.
  • Page 6: Positioning & Preparation

    POSITIONING & PREPARATION POSITIONING 7.1.1 The unit is best installed wall mounted in a kitchen above a cooker hood, but if this is not practicable, it can positioned in the loft or any suitable location. 7.1.2 It is not advisable to install the unit so that it is directly above a bedroom or living room ceiling, or in an area that is part of a living area or bedroom.
  • Page 7: Condensate

    CONDENSATE IMPORTANT: At times the unit might produce condensate which MUST be drained away. The unit is provided with a drain elbow allowing a condensate drain hose with a 10 mm bore to be push connected. 7.5.1 The drain pipe, which must have a continuous minimum fall of 6 mm per 1 m run, can either be chased into the wall or run downwards from the unit, to terminate outside the building into the nearest drain or gutter.
  • Page 8: Mounting & Installation

    MOUNTING & INSTALLATION Hang the unit onto the two top wall fixings. Mark through, drill and plug the remaining fixing holes. Referring to Figure 5, determine the method to be used and make the condensate drain pipe connection to the unit. Secure the unit to the wall, using washers under the screw heads if necessary, and complete the condensate drain system.
  • Page 9: Duct & Duct Connections

    DUCT & DUCT CONNECTIONS (Refer to design drawing) Four 100 / 125 mm nominal diameter spigots are provided for connection of the ducting. These must be connected to the supply and exhaust ducts according to left or right hand configuration (refer to Figures 4 & 5). NOTE: Flexible or rigid ducting may be used, but must fit OVER the spigots.
  • Page 10: Electrical

    10. ELECTRICAL WARNING: THIS APPLIANCE MUST BE EARTHED. ALL WIRING MUST CONFORM TO INSTITUTE OF ELECTRICAL ENGINEERS (IEE) REGULATIONS (CURRENT EDITION) 10.1 The unit is suitable for a 230 V, 50 Hz single phase supply fused at 3 A. 10.2 The unit is supplied with a mains flexible cord (PVC sheathed, 4-core black brown, blue &...
  • Page 11: Wiring Diagram

    11. WIRING DIAGRAM COLOUR CODE BROWN BLUE BLACK GREEN GNYE GREEN/YELLOW WHITE YELLOW FIGURE 9. LE155/250 Mk 3 WIRING DIAGRAM Sales/Spares & Replacement Help Line 01604 762881...
  • Page 12: Commissioning

    COMMISSIONING 12.1 The unit operates by extracting warm, stale air from kitchens, toilets / bathrooms, etc, passing it through a heat exchanger and out to atmosphere. A second fan draws in cool fresh air and passes it through the same heat exchanger where it absorbs heat from the outgoing stale air. 12.2 The unit must be set up as detailed in section 10.3, so that the NORMAL setting on the fan speed control enables the INLET fan to deliver the designed volume airflow.
  • Page 13: Boost Airflow With Js9 & No Switch Live Fitted

    TABLE 3 DIP SWITCH (Factory Set) FAN 2 EXTRACT FAN ADJUSTER FAN 1 SUPPLY AIR FAN ADJUSTER INSTALLER MODE SWITCH 1 2 3 4 DIP SWITCH POSITIONS SWITCH RED LED FLASHING LIGHT HUMIDISTAT SENSOR FIGURE 10. PCB BOARD (default settings) 12.9 BOOST AIRFLOW WITH JS9 SWITCH &...
  • Page 14: Setting Speed Positions 1

    12.10 SETTING SPEED POSITIONS 1 & 2 12.10.1 Ensure unit is out of installer mode and switch live is OFF. 12.10.2 After setting the required airflows in auto mode turn the switch to position 12.10.3 Rotate the potentiometer 1 (RV1 on reverse side of the switch) to the required position to provide the required airflow.
  • Page 15: Fan Performance Graphs

    13. FAN PERFORMANCE GRAPHS FIGURE 13. LE155 Mk3 FAN PERFORMANCE GRAPH FIGURE 14. LE250 Mk3 FAN PERFORMANCE GRAPH Sales/Spares & Replacement Help Line 01604 762881...
  • Page 16: Servicing & Maintenance

    SERVICING & MAINTENANCE IMPORTANT: Before commencing any servicing or component replacement, ensure the ELECTRICAL SUPPLY to the unit is ISOLATED. Cleaning of the extract and supply fans and heat exchanger is required annually. Kitchen extract may require cleaning more frequently. Clean in accordance with their relevant instructions. 14.1 HEAT EXCHANGER REMOVAL AND SERVICING 14.1.1...
  • Page 17: Troubleshooting

    TROUBLESHOOTING JS9/10 SWITCH NOT WORKING Make sure there is no mains across TB1 2 & 6 i.e. No switched live & unit is not in installer mode (LED indicator should not be flashing) If fans not speeding up on position Switch 1 of dip switch should Rotate switch from auto to 2.
  • Page 18: Dimensions

    DIMENSIONS FIGURE 18. LE Mk3 DIMENSIONS www.johnsonandstarley.co.uk...
  • Page 19: Exploded Diagram

    EXPLODED DIAGRAM FIGURE 19. LE Mk3 EXPLODED DIAGRAM SPARES LIST ITEM DESCRIPTION LE155 Mk3 LE250 Mk3 Extract Air Circulating Fan H160-0199005 LE260-0198005 Supply Air Circulating Fan H160-0199005 LE260-0198005 Heat Exchanger 1000-0300175 Front Decor Panel H250-0210005 Sealing Plate Assembly H155-0197005 Electronic Module H163-0220000 CHW-S Slimline Cooker Hood (not supplied)
  • Page 20 Johnson & Starley Ltd Rhosili Road, Brackmills, Northampton NN4 7LZ sales@johnsonandstarley.co.uk marketing@johnsonandstarley.co.uk Reception/Customer Service 01604 762881 01604 767408 In the interest of continuous development Johnson & Starley reserves the right to change specifications without prior notice.

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