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How to use this file...(Dealer Setup & Adjustment Guides)
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Instructions for
Print Vendors (Paper Manuals)
Paper Size:
* 8-1/2 x 11
* Body—50 lbs brilliant white offset or equivalent.
P r e s s :
* Body—1-color, 2-sided
Bindery:
* 3-Hole Drill (Dealer Setup Guides must ALWAYS be 3-Hole Drilled!)
• UL Corner Stitch (Unless being prined as part of a "complete" set of Guides with Tabs).
C O V E R S :
* This document is a self-covered piece.
• Check the front cover for the individual document number (a TP 300-XXXX-XX-XX-SMA number).
B O D Y :
* REMEMBER: ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS
left hand pages.
G e n e r a l :
* This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text "THIS PAGE INTENTIONALLY BLANK" are placement pages ONLY,
and should NOT be printed.
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Table of Contents
Related Manuals for Simplicity Prestige 1800GT
Summary of Contents for Simplicity Prestige 1800GT
- Page 1 How to use this file...(Dealer Setup & Adjustment Guides) ————————————————————————————————————————————––– Instructions for Print Vendors (Paper Manuals) Paper Size: * 8-1/2 x 11 * Body—50 lbs brilliant white offset or equivalent. P r e s s : * Body—1-color, 2-sided Bindery: * 3-Hole Drill (Dealer Setup Guides must ALWAYS be 3-Hole Drilled!) •...
- Page 2 THIS PAGE INTENTIONALLY BLANK...
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Page 3: Table Of Contents
Dealer Setup & Adjustment Instructions Prestige / 1800 / 2800 / GT, Conquest/ 1700 / 2700 / YT, & Broadmoor / 1600 / 2600 Series Tractors and Mowers TABLE OF CONTENTS: Refer to the Dealer Setup & Adjustment binder Index for a complete listing of products covered by this document. -
Page 4: Safety Rules
Prestige, Conquest, & Broadmoor Series SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe per- sonal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputat- ing hands and feet and throwing objects. -
Page 5: Setup Procedures
Prestige, Conquest, & Broadmoor Series Quick Setup List - Page Setup Procedure Steps to Perform ❏ Remove Crate & Banding. Uncrating ❏ Place Transmission Release Lever in PUSH position & Roll Tractor forward off skid. (Note: You may want to assemble the steering wheel at this time.) ❏... -
Page 6: Uncrating
Prestige, Conquest, & Broadmoor Series Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut banding from front and rear tractor axles. Cut banding from mower rollers. Remove mower from bot- tom skid. -
Page 7: Tractor Assembly
Prestige, Conquest, & Broadmoor Series Thicker Spoke Faces Seat Figure 4. Non-Tilt Models and Later Tilt Models Figure 3. Early Tilt Steering Wheel Components A. Bottom Hole (Steering Shaft) A. Key B. Roll Pin B. Steering Shaft C. Steering Wheel C. -
Page 8: Check Transmission Oil Level
Prestige, Conquest, & Broadmoor Series Check Transmission Oil Level NOTE: The model of the transmission can be determined from the small identification tag located on the axle or Expansion from the tractor parts book. Chamber Access Plug K71 MODELS Transmission Oil Type: SAE 10W-30 with a minimum API rating of SG/CD. -
Page 9: Reduce And Check Tire Pressure
Prestige, Conquest, & Broadmoor Series K57 MODELS The K57 is a sealed unit and does not require regular maintenance. Service information on the K57 is not available at this time. Reduce & Check Tire Pressures The tires are over-inflated for shipping purposes. Inflate to the pressures shown. -
Page 10: Torque Mower Blade Bolts
Prestige, Conquest, & Broadmoor Series TIGHTEN Figure 13a. Hitch Assy. - Prestige/Conquest 44”& 50” Figure 12. Installing The Blade - 54” Models A. Leveling Rod D. Spacer A. 4x4 Wood Block C. Spring Washer B. Flat Washer E. Mower Hitch B. -
Page 11: Set Gauge Wheels
Prestige, Conquest, & Broadmoor Series Set Gauge Wheels (54” Models) The mower gauge wheels can be placed in two positions depending on the height of cut. When using higher cut- ting heights, set the wheels in the lower position. When using lower cutting heights, set the wheels in the upper position. -
Page 12: Mower Deck Leveling
Prestige, Conquest, & Broadmoor Series Mower Deck Leveling WARNING Before checking mower, shut off electric clutch and engine. Allow all moving parts to stop. Remove ignition key. If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. -
Page 13: Lubrication
Prestige, Conquest, & Broadmoor Series Lubrication Lubricate the unit at the locations shown in Figures 22- 26 as well as the lubrication points listed. Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and Figure 23. -
Page 14: Perform Safety Checks
Prestige, Conquest, & Broadmoor Series Perform F. CRUISE CONTROL LIGHT Indicates that the cruise control is engaged. Safety Checks G. ENGINE COOLANT TEMPERATURE LIGHT (LIQUID COOLED MODELS ONLY) WARNING Lights when the engine is overheating. Disengage the PTO, stop the engine, set the parking H. -
Page 15: Safety Interlock System
Prestige, Conquest, & Broadmoor Series Burnishing the Electric SAFETY INTERLOCK PTO Clutch SYSTEM TESTS 1. Select a safe area to operate the mower deck. With the drive in neutral, the PTO switch disengaged, and This unit is equipped with safety interlock switches and an operator in the seat, start the tractor engine. -
Page 16: Adjustment Procedures
Prestige, Conquest, & Broadmoor Series Adjustment Procedures Seat Adjustment Pitch Adjustment The pitch of the seat can be adjusted to one of three positions. To adjust, remove the carriage bolts, spacers, washers, and nuts (B, Figure 29) from the hinge and rein- stall them in the desired holes. -
Page 17: Steering Gear Adjustment
Prestige, Conquest, & Broadmoor Series Steering Gear Nuts Adjustment If there is excessive slack in the steering system, the steering gear can be moved closer to the steering shaft gear. 1. Loosen the two nuts (Figure 32) 2. Push the bracket so that the gear teeth are closely meshed. -
Page 18: Brake Spring Adjustment
Prestige, Conquest, & Broadmoor Series Brake Spring Adjustment 1. Disengage the PTO, stop the engine, block the wheels, remove the ignition key, and engage the parking brake. 2. Remove the mower deck (see Mower Deck Removal). 3. Locate the brake spring (A, Figure 35) and adjust- ment nut (B). -
Page 19: Service Procedures
Prestige, Conquest, & Broadmoor Series Service Procedures Transmission Maintenance Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Expansion Chamber K57 Maintenance Access Plug The K57 is a sealed unit and does not require regular Figure 37. - Page 20 Prestige, Conquest, & Broadmoor Series Differential Fill Plug Figure 38. Differential Fill Plug Access Figure 39. Transmission Drain Plugs CHANGE TRANSMISSION OIL, INTERNAL FILTER, & A. 14mm Drain Plugs HYDRAULIC SYSTEM FILTER B. Filter Access Cap Service Interval: After 50 Hrs, Then Every 250 Hrs NOTE: The oil should also be changed whenever it has become discolored from overheating or contamination.
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Page 21: Transmission Drive Belt Replacement
Prestige, Conquest, & Broadmoor Series Transmission Drive Belt Replacement REMOVE THE OLD BELT 1. Turn off the PTO, stop the engine, block the tires, and engage the parking brake. 2. Remove the mower deck. 3. Loosen the idler pulleys (B, Figure 42). 4. -
Page 22: Mower Belt Replacement
Prestige, Conquest, & Broadmoor Series Mower Belt Replacement 1/8” Gap To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 44” & 50” PTO Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine and lock the parking brake. - Page 23 D. Left-hand Arbor Cover E. Alignment Notches Arbor Drive Belt Replacement - 44”, 50”, & 54” Mowers NOTE: Be sure to use only genuine Simplicity replace- ment parts. FRONT 1. Park the tractor on a smooth, level surface such as a concrete floor.
- Page 24 Prestige, Conquest, & Broadmoor Series 40” Mower PTO Belt Replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2.
- Page 25 Prestige, Conquest, & Broadmoor Series Figure 51. Release Cogged Belt Tension A. 3/8” Ratchet and Extension Figure 50. Mulching Deck (Belt Covers Removed) A. Idler Assembly Capscrew B. Spring-Loaded Idler Assembly C. Belt D. Square Hole 40” Mower Arbor Drive Belt Replacement 1.
- Page 26 Prestige, Conquest, & Broadmoor Series 38” Mower Drive Belt Replacement NOTE: Be sure to use only genuine Simplicity replace- ment parts. Check the back of this manual or the decal 1/8” Gap under the hood for common replacement part numbers.
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Page 27: Lift Variations When Using Attachments
Prestige, Conquest, & Broadmoor Series Snowthrower Snowthrower & Dozer & Dozer Applications Applications Mower Mower Applications Applications Figure 54. Lift Lock Plate - Hydraulic Lift Models Figure 55. Lift Link - Manual Lift Models A. Lift Cylinder A. Pin B. Flat Head Pin (Original) B. - Page 28 M A N U F A C T U R I N G I N C . 500 N Spring Street / PO Box 997 © Copyright 2003 Simplicity Manufacturing, Inc. Port Washington, WI 53074-0997 USA All Rights Reserved. Printed in USA...