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NO.47700-2-01-12
Small Oil Filtration System
（Oily Water Separation）
Instruction Manual
UFW-003
C a u t i o n
B e s u r e t o r e a d t h i s m a n u a l f o r s a f e t y
a n d e f f i c i e n c y b e f o r e h a n d .
T h e d i m e n s i o n s / s p e c i f i c a t i o n s o f t h e m o d e l s
o f t h e s e p r o d u c ts m a y b e c h a n g e d
w i t h o u t n o t i c e f o r q u al i t y i m p r o v e m e n t
ULVAC KIKO, Inc
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Summary of Contents for Ulvac UFW-003
- Page 1 ULVAC KIKO, Inc...
- Page 2 Special Notes This pump has been used by many of our customers, but while it is rare for this to happen, this circulating pump inadvertently stops and as a result requires repair. The reason for this is described below. (1) Rust forms on the circulating pump from the residual water, which results from the pump being stopped for a long time.
- Page 3 ０．Preface 0-1.Caution before using this product. We are happy that you have chosen our products. Please confirm as following points once you receive this product. -The product at hand is the exact one you placed the order. -There are not any defects caused by delivery. Please refer to P3, external view for parts’...
- Page 4 Ask for check up and trouble shooting immediately when you observe abnormal phenomenon. Danger Perform maintenance with power switch of oil filtration system turned off. Warning Do not disassemble or remodel/rebuild (detune). Danger Do not mount nor remove while operating the machine. It may cause oil leakage and breakage.
- Page 5 Power source of this machine is at single phase voltage 100V. The other voltage is not available. Danger Make sure to set ground connection. (Earthing) Danger 0-4.Accepting and keeping oil filtration system (1) Accepting oil filtration system Please confirm the following points after unpacking, although we ship them with special care.
- Page 6 Do not operate it in the open air. Danger Do not run it under the explosive/flammable environment. It may cause injury and fire. Danger Avoid hard hit. Do not drop it. Do not throw it. (It may cause failure.) Warning Do not wet element with water.
- Page 7 Put on protection glasses, safety clothes and rubber gloves at element replacement. Wash your hands with water and soap if you happen to Warning touch oil of vacuum pump. Get treatment by doctors if you happen to have the oil in your eyes after washing with clean water at least for fifteen minutes.
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Page 8: Table Of Contents
Contents ０．Preface··································································· Safety from 1 to 5 Contents····················································································· P1 １．Oil Filtration System’s Feature ··················································· P2 ２．Specifications ·········································································· P2 ３．External View. ··········································································P3 ４．Circuit Diagram(Oil inflow system diagram) ································· P5 ５．Installation··············································································· P6 ６．Preparation for operation and supply ·········································· P6 ７．Operation ················································································ P7 ８．Shut down ···············································································... -
Page 9: １．Oil Filtration System's Feature
1.Oil Filtration System’s Feature Thank you for your choosing our products. Compact oil/water separation oil filtration system, model UFW-003 is specially designed for oil rotation vacuum pump in all kinds of vacuum equipments. The elements set in this model are the elements special for oil/water separation. -
Page 10: ３．External View
3.External View Item no. Description Item no. Description ① ⑩ PP elbow Filter case ② Housing head ⑪ Nylon hose ③ Motor ⑫ Oil supply port ④ Oil pressure pump ⑬ Power cord ⑤ Pressure gauge ⑭ Power supply adopter ⑥... - Page 11 ＜Three Way Valve Definition＞ Inlet port side three way valve Direction Closed position Refill port side Inlet port side (CLOSE) Outlet side three way valve Direction Upper side Closed Drain port side (oil drain side) position(CLOSE)
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Page 12: ４．Circuit Diagram(Oil Inflow System Diagram)
Inlet side ② Option port Three Oil supply way valve Relief valve (How to connect to GCD series pumps) UFW-003 model Drain port Outlet side three way valve Drain port Supply port Oil inlet Inlet side three way valve Attachment hose... -
Page 13: ６．Preparation For Operation And Supply
Attach it together with hose band tightly. 6-3．For oil supplement, install the tube into the oil refill port of the Inlet side 3-way valve. 6-4．Prepare oil for supply beforehand. (Refer to UFW-003 for the oil quantity of IL and vacuum pump) -
Page 14: ８．Shut Down
6-5．Place the leading edge of tube in the container of supply oil, having the inlet side three way valve towards the side of supply port side. Place the outlet side three way valve’s face upward. 6-6．Plug power cord in consent. Turn on switch to operate. The circular pump runs and oil flow into the vacuum pump. - Page 15 9-1. Maintenance Confirm the following check points once a day. （１）Is there a leakage at the connection section with vacuum pump? （２）Do you find oil vapor or oil leaking out of connection hoses or pipes and the machine body? （３）Do you hear abnormal noise? Please take action of 12.
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Page 16: １０．Replacement Of Elements
Prepare a container beforehand for disposal oil. 10-3. Put the container for disposal under the hose at drain port. Element 10-4. Turn off power source of 10-4 UFW-003. Element holder 10-5. Open drain valve. (Oil drop down) 10-6. Set outlet side three way valve in the close position. -
Page 17: １２．Failure And Countermeasure
12.Failure and Countermeasure Phenomenon Countermeasure Causes Power source is not on. ○ Confirm power source. Set rated voltage ±10%. Voltage failure ○ Maintenance and trouble Poor piping ○ shooting of piping Clog in piping ○ ○ Clean piping Maintenance and trouble Poor piping ○... - Page 18 13.Anti Chemicals 13-1. Material quality of components/parts (major ones only) Particular material（metal section sus） ① Element Filter case AS resin ② PE resin ③ Housing head ④ Piping/joint SUS（stainless steel） PE（polyethylene） BS（brass） FC-250 (steel casing) ⑤ Circular pump ⑥ Valve ⑦...
- Page 19 14.Disposal Dispose of oil filtration system’s body and elements in concordance with regulations and laws in each local area. Have the body connected to vacuum pump, vapouring out toxic gas dangerous for health and life disposed of by hazardous waste disposal firms. Not only vacuum pump, body and elements, but pump oil are hazardous too.
- Page 20 Check Sheet for UFW: The Current Situation. （For Check up/Repair） Issue date: 【Send to】ULVAC Kiko,Inc. Approved by 1-10-4,Kita-shinyokohama,Kohoku-ku, Yokohama,Kanagawa-ken,223-0059,Japan CS Center. Service Dep. Phone no:045-533-0509 FAX:045-533-0512 Customer name A person in charge Phone no. Fax no. Purchase date: Dealer’s name Model name Serial no.(ＭＦＧ．Ｎｏ)
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