Tracker Off-Road EV Service & Parts Manual

Tracker Off-Road EV Service & Parts Manual

Electric powered vehicle

Advertisement

SERVICE PARTS MANUAL
TRACKER EV
694790-E
Revised 09-19
Issued 03-19

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EV and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Tracker Off-Road EV

  • Page 1 SERVICE PARTS MANUAL TRACKER EV 694790-E Revised 09-19 Issued 03-19...
  • Page 3 SERVICE PARTS MANUAL ELECTRIC POWERED VEHICLE TRACKER EV STARTING MODEL YEAR 2020 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. The manufacturer prohibits and dis- claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
  • Page 4 GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ACCELERATOR .
  • Page 6 NOTES 694790 Service Parts Manual Page iv...
  • Page 7: How To Use The Service Parts Manual

    HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • TABLE OF CONTENT • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
  • Page 10: Accelerator

    ACCELERATOR Front of Vehicle 694790 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR Notes: 694790 Service Parts Manual Page A-3...
  • Page 13 ACCELERATOR Notes: 694790 Service Parts Manual Page A-4...
  • Page 14 BATTERY SYSTEM Front of Vehicle 694790 Service Parts Manual Page B-1...
  • Page 15 BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 16 BATTERY SYSTEM 694790 Service Parts Manual Page B-3...
  • Page 17: Battery Charger

    BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 18 BATTERY SYSTEM Notes: 694790 Service Parts Manual Page B-5...
  • Page 19 BATTERY SYSTEM Notes: 694790 Service Parts Manual Page B-6...
  • Page 20: Body

    BODY Glove Box Door Assy (Passenger Side) includes items 22 - 25 Front of Vehicle 694790 Service Parts Manual Page C-1...
  • Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BODY Front of Vehicle Front of Vehicle 694790 Service Parts Manual Page C-3...
  • Page 23: Flanged Lock Nut, 5/16

    BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 24 BODY Front of Vehicle 694790 Service Parts Manual Page C-5...
  • Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 26 BODY Battery Rack Weldment Front of Vehicle 694790 Service Parts Manual Page C-7...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY Frame shown for reference only Front of Vehicle Front of Vehicle Frame shown for reference only 694790 Service Parts Manual Page C-9...
  • Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 BODY Front of Vehicle 694790 Service Parts Manual Page C-11...
  • Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BODY Notes: 694790 Service Parts Manual Page C-13...
  • Page 33 BODY Notes: 694790 Service Parts Manual Page C-14...
  • Page 34: Brakes

    BRAKES Front of Vehicle Front of Vehicle Calliper Front of Vehicle Front of Vehicle 694790 Service Parts Manual Page D-1...
  • Page 35 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 36 BRAKES Notes: 694790 Service Parts Manual Page D-3...
  • Page 37 BRAKES Notes: 694790 Service Parts Manual Page D-4...
  • Page 38: Electrical

    ELECTRICAL Front Grille with Light Assembly includes items 3 - 4, 6 Charger Receptacle Assembly includes items 10 - 11 694790 Service Parts Manual Page E-1...
  • Page 39 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 40 ELECTRICAL Front of Vehicle Front of Vehicle Floor Panel Part of Control Harness DC/DC Converter, 72V includes item 9 Front of Vehicle Front of Vehicle Winch Harness Kit includes items 18 - 22 694790 Service Parts Manual Page E-3...
  • Page 41 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 42 ELECTRICAL Notes: 694790 Service Parts Manual Page E-5...
  • Page 43 ELECTRICAL Notes: 694790 Service Parts Manual Page E-6...
  • Page 44: Electronic Speed Control

    ELECTRONIC SPEED CONTROL Front of Vehicle Part of Frame 694790 Service Parts Manual Page F-1...
  • Page 45 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 46 ELECTRONIC SPEED CONTROL Notes: 694790 Service Parts Manual Page F-3...
  • Page 47 ELECTRONIC SPEED CONTROL Notes: 694790 Service Parts Manual Page F-4...
  • Page 48: Front Suspension And Steering

    FRONT SUSPENSION AND STEERING Front of Vehicle 694790 Service Parts Manual Page G-1...
  • Page 49 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 50 FRONT SUSPENSION AND STEERING Front of Vehicle 694790 Service Parts Manual Page G-3...
  • Page 51 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 52 FRONT SUSPENSION AND STEERING Front Strut Assembly (Driver Side) includes items 3 - 24, 37 Front Strut Assembly (Passenger Side) includes items 3 - 22, 25, 37 Brake Caliper includes item 30 Strut/bearing Assembly(Driver Side) includes items 26 - 27, 29 Part of Frame Strut/bearing Assembly(Passenger Side) includes items 26 - 28...
  • Page 53 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 54 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 55 FRONT SUSPENSION AND STEERING Notes: 694790 Service Parts Manual Page G-8...
  • Page 56 FRONT SUSPENSION AND STEERING Steering Column Assembly includes items 5 - 9 Front of Vehicle 694790 Service Parts Manual Page G-9...
  • Page 57 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 58 FRONT SUSPENSION AND STEERING Notes: 694790 Service Parts Manual Page G-11...
  • Page 59 FRONT SUSPENSION AND STEERING Notes: 694790 Service Parts Manual Page G-12...
  • Page 60: Motor

    MOTOR REAR MOTOR Differential FRONT MOTOR Differential 694790 Service Parts Manual Page H-1...
  • Page 61 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 62 MOTOR Notes: 694790 Service Parts Manual Page H-3...
  • Page 63 MOTOR Notes: 694790 Service Parts Manual Page H-4...
  • Page 64: Rops

    ROPS Part of Frame Part of Part of Frame Frame Front of Vehicle 694790 Service Parts Manual Page J-1...
  • Page 65: Flanged Hex Head Bolt, M10 - 1.5 X 25Mm Lg, Grade 8.8

    ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 ROPS Upper Hardware Kit includes items 5 - 6 Front of Vehicle 694790 Service Parts Manual Page J-3...
  • Page 67 ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 68 ROPS Hardware Kit includes items 6 - 12 Front of Vehicle 694790 Service Parts Manual Page J-5...
  • Page 69 ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 70 ROPS Notes: 694790 Service Parts Manual Page J-7...
  • Page 71 ROPS Notes: 694790 Service Parts Manual Page J-8...
  • Page 72: Front Axle

    FRONT AXLE Front of Vehicle 694790 Service Parts Manual Page K-1...
  • Page 73 FRONT AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 74 FRONT AXLE Notes: 694790 Service Parts Manual Page K-3...
  • Page 75 FRONT AXLE Notes: 694790 Service Parts Manual Page K-4...
  • Page 76: Rear Axle

    REAR AXLE Rear Axle Differential Assembly includes items 2 - 14 Hub Assembly includes item 15 Front of Vehicle Hydraulic Brake Caliper includes item 10 694790 Service Parts Manual Page L-1...
  • Page 77 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 78 REAR AXLE ..................................................................................... Differential Solid Axle includes items 2 - 22 694790 Service Parts Manual Page L-3...
  • Page 79 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 80 REAR AXLE Notes: 694790 Service Parts Manual Page L-5...
  • Page 81 REAR AXLE Notes: 694790 Service Parts Manual Page L-6...
  • Page 82: Rear Suspension

    REAR SUSPENSION Rear Axle Front of Vehicle 694790 Service Parts Manual Page M-1...
  • Page 83 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 84 REAR SUSPENSION Notes: 694790 Service Parts Manual Page M-3...
  • Page 85 REAR SUSPENSION Notes: 694790 Service Parts Manual Page M-4...
  • Page 86: Seating

    SEATING Seat Bottom Assembly includes items 2 - 12 Seat Back Assembly includes items 15 - 17 Front of Vehicle 694790 Service Parts Manual Page N-1...
  • Page 87 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 88 SEATING Flip Seat Bottom Assembly includes items 2 - 10 Flip Seat Bottom Assembly includes items 4 - 7 694790 Service Parts Manual Page N-3...
  • Page 89 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 90 SEATING Front of Vehicle Front of Vehicle Front of Vehicle 694790 Service Parts Manual Page N-5...
  • Page 91 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 92 SEATING Front of Vehicle 694790 Service Parts Manual Page N-7...
  • Page 93 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 94 SEATING Notes: 694790 Service Parts Manual Page N-9...
  • Page 95 SEATING Notes: 694790 Service Parts Manual Page N-10...
  • Page 96: Weather Protection

    WEATHER PROTECTION Front of Vehicle Canopy Top Kit includes items 2 - 7 Hardware Kit includes items 8 - 11 Front of Vehicle Front of Vehicle 694790 Service Parts Manual Page P-1...
  • Page 97 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 98 WEATHER PROTECTION Notes: 694790 Service Parts Manual Page P-3...
  • Page 99 WEATHER PROTECTION Notes: 694790 Service Parts Manual Page P-4...
  • Page 100 WHEELS AND TIRES Wheel and Tire Assembly, Front includes items 2 - 3 Wheel and Tire Assembly, Rear includes items 6 - 7 Wheel and Tire Assembly, Front, Driver Side includes items 11 - 12 Wheel and Tire Assembly, Front, Passenger Side includes items 11 - 12 Wheel and Tire Assembly, Rear, Driver Side includes items 15 - 16 Wheel and Tire Assembly, Rear, Passenger Side includes items 15 - 16 STYLE OF WHEELS &...
  • Page 101 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 102: Wheels And Tires

    WHEELS AND TIRES Notes: 694790 Service Parts Manual Page R-3...
  • Page 103 WHEELS AND TIRES Notes: 694790 Service Parts Manual Page R-4...
  • Page 104: Decals And Labels

    DECALS AND LABELS MIN 150 695306 DC-DC CONV CONTROL KEYSWITCH 125V 125V 125V 12V OUTLET WORK LIGHTS HD/TL LIGHTS WINCH CTRL BRAKE DIODE 666372 Front of Vehicle Front of Vehicle Failure to follow these instructions can result in SERIOUS INJURY or DEATH THIS PROCEDURE SHOULD ONLY BE TO CLEAR VEHICLE FROM AN UNSAFE AREA AND BE PERFORMED ONLY BY QUALIFIED TRAINED PERSONNEL In Case Of Total Power Loss And The ‘Run-tow’...
  • Page 105 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 106 DECALS AND LABELS Failure to follow these instructions could result in DEATH or SERIOUS INJURY ALWAYS remain PROPERLY SEATED with SEAT BELT FASTENED and HOLDING ON. ONLY 2 occupants on bench seat. Children may need assistance to remain PROPERLY SEATED with SEAT BELT FASTENED and HOLDING ON.
  • Page 107 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 108 DECALS AND LABELS Notes: 694790 Service Parts Manual Page S-5...
  • Page 109 DECALS AND LABELS Notes: 694790 Service Parts Manual Page S-6...
  • Page 110 MANUFACTURER INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road Augusta, Georgia, USA 30906-3852 Dealer: 800-296-4804 Consumer: 877-394-6727 Owner’s Guides and Repair Manuals are available from the manufacturer. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of the manufacturer.

Table of Contents

Save PDF