Forum SDL-100/1 Operation Manual
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Forum SDL-100/1 Operation Manual

Manual elevators. pipe handling equipment; hoisting equipment
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Operation Manual • Pipe Handling Equipment • Hoisting Equipment
SDL Side Door Elevators Type Series
Manual Elevators
Manual SDL Type Series
Type
P/N
SDL-100/1
651010-Y-BC
SDL-150/1
651510-Y-BC
SDL-150/2
651520-Y-BC
SDL-150/3
651530-Y-BC
SDL-150/5
651550-Y-BC
Operating Instructions
Original Operating Instructions
Forum B + V Oil Tools GmbH
Rated Capacity
100 tons
150 tons
150 tons
150 tons
150 tons

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Summary of Contents for Forum SDL-100/1

  • Page 1 Manual Elevators Manual SDL Type Series Type Rated Capacity SDL-100/1 651010-Y-BC 100 tons SDL-150/1 651510-Y-BC 150 tons SDL-150/2 651520-Y-BC 150 tons SDL-150/3 651530-Y-BC 150 tons SDL-150/5 651550-Y-BC 150 tons Operating Instructions Original Operating Instructions Forum B + V Oil Tools GmbH...
  • Page 2 Depending on ongoing technical improvements (ISO 9001), the Forum B + V Oil Tools GmbH reserves the right to make alterations to the design and specifications without notice. The values specified in this manual represent the nominal value of a unit produced in series. The values in individual units may have slight differences.

  • Page 3: Table Of Contents

    5.4.2 Inspection Following Removal Conformity Inspection Categories Contact Forum B + V Oil Tools worldwide 5.5.1 Inspection Category I Information on the Forum B + V Oil Tools GmbH homepage 5.5.2 Inspection Category II 5.5.3 Inspection Category III SAFETY 5.5.4 .Inspection Category IV...
  • Page 4 Operating Instructions PN: 651520-Y-BC-D - Revision: 10 04-2016...

  • Page 5: General Information

    The SDL Side Door Elevators satisfies all requirements in herein. Forum B + V Oil Tools GmbH, will not be held applicable directives and standards. A sample of the EC Declaration of Conformity is given in the appendix.

  • Page 6: Obligations Of The Operating Company

    Operating Instructions Obligations of the Operating Company Requirements for Operator Basic knowledge of safe handling and use of the SDL Planning and Checking Safety Measures includes knowledge of the general safety precautions. The obligation of the operating company to due diligence Ensure that the SDL Side Door Elevators is operated only in includes planning safety measures and supervising their compliance with the general safety precautions and other...
  • Page 7 Operating Instructions User Groups This operating manual is subdivided into the following user groups: Personnel Qualifications Sufficiently trained in: • Functional procedures on the machine. • Operating procedures. Operating personnel Knowledge: • Competency and responsibility in regard to the work to be performed. •...

  • Page 8: Conformity

    SDL. Keep these instructions and the associated documents for later use. Contact Forum B + V Oil Tools worldwide In the event of problems that cannot be solved with the aid of this manual, please contact one of the following addresses.

  • Page 9: Information On The Forum B + V Oil Tools Gmbh Homepage

    Forum B + V Oil Tools products can be reached via the Forum B + V Oil Tools homepage. To join our internet Technical Documentation Inspection / Maintenance with the latest updates on new technical...

  • Page 10: Safety

    Operating Instructions B. Safety PN: 651520-Y-BC-D - Revision: 10 04-2016...
  • Page 11 Operating Instructions 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 12: General Warnings

    Operating Instructions WARNRNG o never unlatch open the tool while a pipe is suspended in the tool the pipe will be lost XIII General Warnings WARNRNG hile using the elevator always make sure the WARNRNG ne should avoid creating ignition sources door is completely closed with the latch latch lock fully engaged like...
  • Page 13 Operating Instructions DESCRIPTION 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 14: Description

    (manufacturer, type, material, part number, API- license number, serial number, date of manufacture). It is The Forum B + V Oil Tools Elevator is designed with important to keep this information ready for the purpose strength and safety factors in accordance with API Section of servicing and repair work.

  • Page 15: Technical Data

    Operating Instructions Technical Data Elevator Type SDL-100/1 SDL-150/1 SDL-150/2 SDL-150/3 SDL-150/4 SDL-150/5 Part number 651010-Y-BC 651510-Y-BC 651520-Y-BC 651530-Y-BC 651540-Y-BC 651550-Y-BC Load Capacity 100 ton 150 ton Maximum permitted horizontal 5 sht 7.5 sht load rating - 40° C to + 60° C...

  • Page 16: Recommended Lubricants

    Operating Instructions Recommended Lubricants Forum B + V Oil Tools recommends use of the following lubricants for effective lubrication under various ambient conditions: Brand Name Temperature range Remarks Aviaticon XRF -20°C to +29°C Finke NLGI 0 Low-Viscosity Grease (-4°F to +84.2°F)
  • Page 17 Operating Instructions COMMISSIONING 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 18: Commissioning

    Operating Instructions COMMISSIONING Forum B + V Oil Tools strongly recommends to accomplish the commissioning with the Forum B + V Oil Tools Commissioning Service. Carry out the commissioning by means of the following checklist and record the listed work steps and results.
  • Page 19 Operating Instructions INSTALLATION 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 20: Installation And Transport

    Operating Instructions Installation and Transport Lifting and transport WARNRNG sdl e WARNRNG ift the levator on the lifting ears only nsure that setup and installation work are accomplished only by sufficiently qualified and trained personnel WARNRNG uspended load . never WARNRNG he falling load can cause severe even lethal injuries...

  • Page 21: Safe Lifting Points

    Operating Instructions Safe Lifting Points Mounting the SDL to elevator links Lifting point locations, especially bores for load hooks are Preparation marked on the device. Remove the transport packaging and transport aids Make Sure all load hooks and slings are fully installed in from the SDL.

  • Page 22: Installation Checklist Sdl Elevator

    Operating Instructions Installation Checklist SDL Elevator Functional test Close elevator. Open elevator. Check loose service tools are removed from the elevator. Check and Lubrication Check for any damage and repair if needed. Check elevator can be closed properly. Apply grease to all greasing points until grease is visibly coming out of the bores. Check of all bolts, nuts, washers and lock wire are in place.
  • Page 23 Operating Instructions OPERATION 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 24: Operation

    Operating Instructions OPERATION Opening the SDL elevator 1. Remove the safety pin assembly q. Operational Safety issues 2. Pull the handle outside against the spring force. This will force the latch mechanism to open WARNRNG ll warning plates signs and labels attached »...
  • Page 25 Operating Instructions MAINTENANCE AND INSPECTION 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 26: Maintenance And Inspection

    Forum B + V Oil Tools GmbH or an authorised service company. Weldings of the castings should be done only by Forum B + V Oil Tools GmbH or an authorised service Fig. 18: Instructions: Lubricate at least on a daily basis (P/N 671642) company in according to Forum B + V Oil Tools welding 5.2.3 Lubrication points and areas...

  • Page 27: Inspections

    Ensure that welding work on cast parts is accomplished location by the operators under the supervision of a only by Forum B + V Oil Tools or an authorized service supervisor. In the event of cracks, excessive wear, etc. company in compliance with the welding specifications contact Forum B + V Oil Tools or an authorized service issued by Forum B + V Oil Tools.

  • Page 28: Inspection Category Iii

    Forum B + V Oil Tools GmbH. Weldings at Remove all primary load-bearing parts or parts the castings should be done only by Forum B + V Oil Tools critical for operation to such an extent that complete GmbH or an authorized service company in according to inspection is possible.

  • Page 29: Inspection Checklist

    Operating Instructions 5.6.1 Inspection Checklist INFO Ensure that only sufficiently qualified The following checklist serve as a copy template and trained personnel accomplish for inspections to be performed in compliance maintenance work. with API RP 8B. Performed inspections must always be documented and stored safely. SDL Model: Serial number: Inspection Category I...

  • Page 30: Dismantling And Installing The Elevator

    Operating Instructions Dismantling and installing Proceedure for installing the elevator: First mount the door. To do this, fix the latch by the elevator knocking in the latch pin and thereby, note the exact Dismantling position of the springs of the latch system. Fix the latch pin with the set screw.

  • Page 31: Measurement Of Wear And Nondestructive Testing (Ndt)

    Hinge or Latch Pins have (Contact Forum B + V Oil Tools or a Forum B + V Oil Tools more tolerances, the elevator should be dismantled for authorized Repair Centre).
  • Page 32 Operating Instructions 5.000 PLAIN 5.111 5,61 [0,14] 5,7 [0,14] 5,79 [0,15] 6,06 [0,15] 6,4 [0,16] 6,88 [0,17] 7,61 [0,19] 8,28 [0,21] 8,9 [0,23] 9,48 [0,24] 5.500 UPSET 5.617 6,12 [0,16] 6,16 [0,16] 6,24 [0,16] 6,49 [0,16] 6,81 [0,17] 7,26 [0,18] 7,96 [0,2] 8,6 [0,22] 9,2 [0,23]...

  • Page 33: Minimum Ear Dimensions

    In case of excessive wear, please contact Forum B + V Oil Tools or an authorised service centre. Welding work on cast parts must be carried out exclusively byForum B + V Oil Toolsor an authorised service centre according to the welding procedure recommended by Forum B + V Oil Tools.

  • Page 34: Critical Areas

    Operating Instructions Critical Areas Fig. 22: Critical Areas RNOTE o welding or cutting work is to be carried out in the critical areas unless performed by authorized repair personnel critical areas are indicated in a hatched pattern PN: 651520-Y-BC-D - Revision: 10 04-2016...

  • Page 35: Cleaning

    Also observe the instructions in Chapter 6.4. 5.10.2 Procedure and Cleaning Agents Forum B + V Oil Tools recommends cleaning the SDL with a high pressure steam cleaner. Use it to clean the body and slip assembly thoroughly from inside and outside. Clean particularly the shoulder inclines on the body, upper ring and slips.
  • Page 36 Operating Instructions PN: 651520-Y-BC-D - Revision: 10 04-2016...
  • Page 37 Operating Instructions DRAWINGS 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 38: Service

    This ensures Use of parts not approved by Forum B + V Oil Tools voids operational safety and readiness of your machine, the guarantee. and maintains its value.

  • Page 39: Drawing, Parts List And Spare Parts

    The metric grade and make of the bolt can be seen on top of the bolt/nut. Fig. 24: Bolt head marking On Forum B + V Oil Tools Pipe handling Equipment the metric grades 8.8, 10.9 and 12.9 are used and the tightening torques can be found in the „a. Torque Guidelines“...

  • Page 40: Drawing And Partslists

    Operating Instructions Drawing and Partslists 6.4.1 Principle drawing SDL-100 Elevator Fig. 25: Principle drawing SDL Elevator PN: 651520-Y-BC-D - Revision: 10 04-2016...
  • Page 41 Latch spring bushing 651529 Handle plate spring 651528 Latch spring 643801 Wire line 612530-9 Marking Point 671638 Warning sign Forum B + V Oil Tools 613129 Sticker Hotline 737102 Warning sign "Hands" 671646 sign "lifting point" - sticker 643801-1 Rope Clamp 755244...

  • Page 42: Principle Drawing Sdl-150 Elevators

    Operating Instructions 6.4.2 Principle drawing SDL-150 Elevators Fig. 26: Principle drawing SDL Elevator PN: 651520-Y-BC-D - Revision: 10 04-2016...
  • Page 43 Operating Instructions Part List for SDL-150 Elevators Pos. Qty. Part No Description 651511 Body for SDL-150/1 651521 Body for SDL-150/2 651531 Body for SDL-150/3 651541 Body for SDL-150/4 651551 Body for SDL-150/5 651512 Door for SDL-150/1 651522 Door for SDL-150/2 651532 Door for SDL-150/3 651542...
  • Page 44 Operating Instructions PN: 651520-Y-BC-D - Revision: 10 04-2016...
  • Page 45 Operating Instructions APPENDIX 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 46: Appendix

    Operating Instructions Appendix Sample of EC Certificate of Conformity Operating Instructions from Other Manufacturers PN: 651520-Y-BC-D - Revision: 10 04-2016...

  • Page 47: Sample Of Ec Declaration Of Conformity

    Operating Instructions A. Sample of EC Declaration of Conformity Fig. 27: EC Certificate of Conformity Sample Page I 04-2016 PN: 651520-Y-BC-D - Revision: 10...

  • Page 48: Third Party Documents

    Operating Instructions B. Third Party Documents Safety Data-Sheet Material Name Link to file [Aerosol] Krylon Paint Aerosols [Aerosol] Rust O Leum Paint Aerosols [Hydraulic Fluid] Aral Vitam GF 32 [Hydraulic Fluid] Citgo AW 68 [Hydraulic Fluid] Conoco Megaflow AW 32 68 [Hydraulic Fluid] Shell Tellus S2 M 32 [Hydraulic Fluid] Shell Tellus S2 M 68 [Hydraulic Fluid] Shell Tellus S2 V 15...

  • Page 49: Components

    Operating Instructions Material Name Link to file [Paint] Paint Gallon [Paint] Paint Marker [Paint] Paint Marking Ink [Paint] Ruthless Paint and Varnish Remover [Paint] Startex Paint Thinner [Paint] Uni Paint Markers [Safety adhesive] Loctite 242 Threadlocker [Safety adhesive] Loctite 262 (High Strength) [Safety adhesive] Loctite 515 Gasket Eliminator [Safety adhesive] Loctite Clover Compound [Safety adhesive] Loctite Silver Grade Anti Seize...
  • Page 50 No one gets hurt: The safety of our employees and customers is our first priority coupled with a healthy respect for the environment. Forum B + V Oil Tools GmbH D-20457 Hamburg (Germany) Hermann-Blohm-Strasse 2 fon: +49-40 37 02 26 855...

This manual is also suitable for:

Sdl-150/1Sdl-150/2Sdl-150/3Sdl-150/5

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