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114-94163-1
Application
Specification
09APR2018 Rev C
Class 1
VEHICLE CHARGE INLET acc.
IEC62196-2 Type I / SAE 1772
Fahrzeugladedose gemäß
IEC62196-2 Typ I / SAE 1772
1
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
1 of 21
All Rights Reserved
| Indicates Change
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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Related Manuals for TE Connectivity IEC62196-2 I
Summary of Contents for TE Connectivity IEC62196-2 I
- Page 1 ©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company 1 of 21 All Rights Reserved | Indicates Change *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. LOC B...
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Page 2: Table Of Contents
Content / Inhalt ..........................3 Processing Note / Verarbeitungshinweis ..................3 APPLICABLE DOCUMENTS / Anwendbare Unterlagen ..............3 TE Connectivity Documents / TE Connectivity Unterlagen ............3 General Documentation / Allgemeine Unterlagen ................ 5 Application Tools / Verarbeitungswerkzeuge ................. 6 ASSEMBLY INSTRUCTIONS / Verarbeitungsrichtlinie .............. -
Page 3: Scope / Anwendungsbereich
Spezifikation. Im Falle des Widerspruches zwischen dieser Spezifikation und der Produktzeichnung oder des Widerspruches zwischen dieser Spezifikation und den aufgeführten Unterlagen hat die Produktspezifikation Vorrang. TE Connectivity Documents / TE Connectivity Unterlagen Customer drawings for Type 1 / Kundenzeichnungen für Typ 1 114-94163-1... - Page 4 114-94163-1 2177791 INSULATION COVER, TE, Cover Inlet Kabelabgang OT 2177861 FAMILY SEAL, MIXED Familiendichtung 1241473 Screw 3x20mm Schraube 3x20mm 2177797 O-Ring 3x1,5 O-Ring 3x1,5 2177798 5POS, MIXED, HSG, IEC62196-2 Type 1 Ladedose Typ 1 2177799 2.LOCK, TE, IEC62196-2 Type 1 Sekundärverriegelung / Steckgesicht Typ 1 2177815 PIN DIA 3.6, L/N, ASSY...
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Page 5: General Documentation / Allgemeine Unterlagen
114-94163-1 General Documentation / Allgemeine Unterlagen Cable Specifications of Prescribed Cables / Leitungsspezifikation der vorgeschriebenen Leitungen Cross-section / Querschnitt 2 x 4,0mm² Supplier / Lieferant: Gebauer & Griller Kabelwerke GmbH Outer Diameter / Außendurchmesser 10,1 -0,6 Cable description / Leitungsbezeichnung: FLR31YBC11Y 2x4,0 (0,20) /T125 / 3 Gebauer &... -
Page 6: Application Tools / Verarbeitungswerkzeuge
114-94163-1 APPLICATION TOOLS / VERARBEITUNGSWERKZEUGE Required application tools are / Benötigte Verarbeitungswerkzeuge sind: Application Parts Wire Size Crimp Hight H Die Set Nr.: Tool Nr.: Verarbeitungselemente Leitungs- Crimphöhe H Matritze-Nr: Anschlag-WZ- querschnitt 4,0mm² 2,81mm +/-0,05 1-1105852-8 Pin Contact 0,75mm² 1,90mm +/-0,05 1-1105850-8 Stift Kontakt 6,0mm²... -
Page 7: Assembly Instructions / Verarbeitungsrichtlinie
114-94163-1 ASSEMBLY INSTRUCTIONS / VERARBEITUNGSRICHTLINIE Assembly overview / Baugruppenübersicht Figure / Bild 2 Charge Inlet Type I / Ladedose Typ I Rev C 7 of 21... -
Page 8: Parts To Order / Bestellteile
114-94163-1 Parts to order / Bestellteile Charge Inlet Typ I / Ladedose Typ I L/N + Earth: L/N + Earth: Wire Size 4,0 mm² 6,0 mm² Leitungsquerschnitt Part Signal 0,75mm² Signal 0,75mm² Teil Pos. Qty. Name / Bezeichnung 5POS, MIXED, HSG, IEC62196-2 Type 1 0-2177798-1 Ladedose Typ 1 2.LOCK, TE, IEC62196-2 Type 1... -
Page 9: Security Advice / Sicherheitshinweis
114-94163-1 Security Advice / Sicherheitshinweis ATTENTION! - HIGH VOLTAGE APPLICATION - CABLE INSULATION MUST NOT BE DAMAGED! ACHTUNG ! - HOCHSPANNUNGSANWENDUNG - LEITUNGSISOLATION DARF NICHT BESCHÄDIGT WERDEN! The assembly should only be performed by trained personnel. Die Montage ist nur von geschultem Personal durchzuführen. Avoid prolonged or repeated skin contact with silver plating (wear protective gloves)! Länger andauernden / wiederholten Hautkontakt mit den versilberten Oberflächen vermeiden (Schutzhandschuhe tragen) -
Page 10: Assembly Steps / Montageschritte
114-94163-1 Assembly Steps / Montageschritte The assembly is shown for Type I Vehicle Charge Inlets. The assembly shall be done by trained personnel only! Die Assemblage ist dargestellt für Typ I Fahrzeugladedosen. Die Assemblage darf nur durch geschultes Personal erfolgen! Step 1 / Schritt 1 Cut wires of Resistor acc. - Page 11 114-94163-1 Figure / Bild 4 Figure / Bild 5 Step 2 / Schritt 2 Assemble the Cable Fixation 2177790 to the charge inlet at the required angle (acc. Drawing 114- 94163-1) by pressing the ring of the cable fixation into the related collar of the housing. Care shall be taken of a homogenous force application on the Cable Fixation Ring.
- Page 12 114-94163-1 Figure / Bild 6 Step 3 / Schritt 3 The family seal 2177861 must be placed into the CABLE FIXATION 2177790 and into the INSULATION COVER 2177791. Ensure correct orientation of the seal (Figure 7). Die Familiendichtungen 2177861 sind in die Teile Kabelabgang UT 2177790 und Kabelabgang OT 2177791 einzulegen.
- Page 13 114-94163-1 Step 4 / Schritt 4 Remove outer isolation, shield and filler of Multicore Cables; length max. 40mm proposed. ATTENTION: Any damage of the wire isolation has to be avoided! Von den Mantelleitungen die äußere Ummantelung, den Schirm und Füller entfernen; Länge max. 40mm empfohlen, ACHTUNG: Dabei darf die Isolation der Einzelleitungen nicht beschädigt werden! Step 5 / Schritt 5...
- Page 14 114-94163-1 Step 7 / Schritt 7 Assemble the O-Rings on the Contact Pins (Figure 10). Take care of: max. allowable elongation 200% Distortion, twist not allowed Damage (e.g. cuts) not allowed Any kind of pollution is not allowed Die O-Ringe auf den Kontaktstiften montieren (Bild 10), dabei dringend beachten: Max.
- Page 15 114-94163-1 Step 7 / Schritt 7 Insert the Contacts from the backside into the Charge Inlet Housing according to the cavity description (figure 11) into their locking position. To ensure that the contacts are correctly inserted, pull and push with a low force on the cables (max. 10N) and check visually on the frontside that the locking lances are properly engaged in the related pin groove.
- Page 16 114-94163-1 Step 8 / Schritt 8 Place the cables at their particular position into the CABLE FIXATION 2177790 and secure them with cable binders (Figure 13) Wire PE/Earth Left cable exit Single Wires L/N of Power Multicore Cable Centre cable exit Single Wires of Signal Multicore Cable ...
- Page 17 114-94163-1 Step 9 / Schritt 9 After the contacts have been controlled for correct positioning and locking, the Secondary Lock has to be pressed in from the front side (figure 14). The adequate locking must be ensured and checked (dimensional check of correct position, figure 14). The secondary lock has to be secured with the screw from the backside (screwing torque 0,9 +/- 0,15 Nm) (figure 15).
- Page 18 114-94163-1 Step 10 / Schritt 10 Assemble the Temperature Sensors into the Charge Inlet (Figure 16) in the related cavities. Press- in force may be applied on the brass collar ONLY. Push the sensor with the brass collar down to the bottom of the housing.
- Page 19 114-94163-1 Figure / Bild 17 Step 12 / Schritt 12 Assemble the Connector Locking Unit to the charge interface. Ensure the prepositioning collar engages properly into the charge interface housing and fix the locking unit with two screws, torque 0,9 +/- 0,15 Nm (Figure 18). Die Stecker Verriegelungseinheit auf das Ladedosengehäuse montieren.
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Page 20: End Of Line Test / Endprüfung
114-94163-1 End of Line Test / Endprüfung Assembled Charge Interfaces have to be tested electrically and mechanically to applicable requirements, including High Voltage test. As a minimum following tests have to be performed: Isolation Resistance: Test Voltage: 500VDC pin-to-pin (all pins, excluding CP-to-CS) Inspection Duration: 1s min. - Page 21 HINZUGEFÜGT, LABEL HINZUGEFÜGT PRODUCT SPECIFICATION REMOVED A. KUMAR T. SALMAN 05APR2018 PRODUKTSPEZIFIKATION ENTFERNT D. WEYRAUCH TYCO ELECTRONICS AMP GMBH 05DEC2013 A TE CONNECTIVITY LTD. COMPANY AMPÈRESTRAßE 12-14 D-64625 BENSHEIM F. WITTROCK GERMANY 05DEC2013 A. KETTELER 114-94163-1 05DEC2013 VEHICLE CHARGE INLET acc. IEC62196-2 Type I / SAE 1772 TITLE Fahrzeugladedose gem.
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