Melec ADB-5F30v1 Instruction Manual
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Melec ADB-5F30v1 Instruction Manual

5-phase stepping motor driver
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５-phase Stepping Motor Driver
ADB-5F30v1
ADB-5F30A
Instructions Manual
(For designers' use)
Please ensure to read and understand this
Instructions Manual before using the product.
Please keep this Instructions Manual at hand
so that it is always available for reference.
MN0107-2

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Summary of Contents for Melec ADB-5F30v1

  • Page 1 ５-phase Stepping Motor Driver ADB-5F30v1 ADB-5F30A Instructions Manual (For designers' use) Please ensure to read and understand this Instructions Manual before using the product. Please keep this Instructions Manual at hand so that it is always available for reference. MN0107-2...
  • Page 2 Instructions Manual Introduction This Instructions Manual describes the safe and proper method of handing "5-phase Stepping Motor Driver ADB-5F30 " with emphasis on the specifications, assuming that our readers are engaged in designing of control devices incorporating stepping motors. Please ensure to read and understand this Instructions Manual before using the product.
  • Page 3 Instructions Manual Descriptions in this manual on safety matters: This product must be operated and used properly. Otherwise , or when it is operated and used erroneously, unforeseen accidents may occur, causing physical injuries or property damages. Majority of these accidents can be avoided if you are well informed of hazardous circumstances in advance.

  • Page 4: Table Of Contents

    Instructions Manual Introduction Descriptions in this manual on safety matters: CONTENTS PAGE １． Safety 1-1. Safety Precautions 1-2. Safety Information for Handling ２． Overview 2-1. Characteristics 2-2. Product Configuration 2-3. Appearance ３． Name and Function of Each Section 3-1. Signal I/O Connector（J1） 3-2.
  • Page 5 Instructions Manual PAGE ８． Maintenance and Check-up 8-1. Maintenance and Check-up 8-2. Troubleshooting ９． Storing and Disposal 9-1. Storing 9-2. Disposal １０． Specifications 10-1. General Specifications 10-2. I/O Signal Example Circuit Connection Drive pulse input (CW,CCW) Motor excitation stop input (M.F) Phase signal output (P.O)

  • Page 6: １．Safety

    Instructions Manual １．Safety １－１．Safety Precautions  WARNING (1) This product is not designed or manufactured for application for equipment requiring high level of reliability such as equipment related to nuclear energy, aeronautics-related equipment, automobiles, ships, medical appliances directly handling the human body and equipment that might seriously affect properties.

  • Page 7: Safety Information For Handling

    Instructions Manual １－２．Safety Information for Handling ●Overall:  CAUTION Do not touch the driver during operation or immediately after stopping. it may cause burn on the skin due to overheating of the driver. ●When setting up the STEP ANGLE SELECT switch: ...
  • Page 8 Instructions Manual ●When setting up the PULSE INPUT TYPE SELECT switch:  CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. ●When installing:  WARNING Overheating may cause fire. Mount it on a noncombustible member.
  • Page 9 Instructions Manual ●When the overheat alarm (O.H.A) LED comes on:  WARNING Overheating may cause fire. Stop operation when this LED comes on. ●When performing maintenance and checking:  WARNING Injury or fire is apprehended due to unexpected behavior. Do not replace fuse. Do not disassemble, repair or modify.

  • Page 10: ２．Overview

    It can drive a 5-phase stepping motor with 0.35A/phase and 0.75A/phase. Step angles can be selected from six step angles ranging from 1 division to 40 division of the basic angle. HOLD CURRENT can be set up. Model Name Exterior Dimensions (mm) ADB-5F30v1 65× 57× ADB-5F30A 65× 57×...

  • Page 11: ３．Name And Function Of Each Section

    Instructions Manual ３．Name and Function of Each Section ３－１．Signal I/O Connector（Ｊ１） ADB-5F30 CW drive pulse signal input terminal ●Directs the motor to operate CW. CCW drive pulse signal input terminal CCW+ ●Directs the motor to operate CCW. CCW- Motor excitation stop signal input terminal M.F+ ●Shuts off output current to drive the motor.
  • Page 12 Instructions Manual ３－２．DC Input/Motor Output Connector（Ｊ２，Ｊ３） ADB-5F30 BLK 1 GRN 2 ORN 3 Motor output terminal ●Outputs current to drive the motor. DC+24V DC+ 1 DC input terminal 0V DC- 2 ●Power input terminal. DC power supply is connected. ３－３．POWER LED POWER LED(GREEN) comes on upon inputting power.

  • Page 13: Operating Section

    Instructions Manual ３－５．Operating Section Factory Name of Operating Section Function Setting Sub adjustment switch [OFF] Use it with OFF. Sub adjustment switch [OFF] HOLD SWITCHING TIME DRIVE/HOLD CURRENT automatic switching [OFF(DH1)] SELECT switch time is selected. PULSE INPUT TYPE Selects a pulse input type. 〔OFF(2P)〕...

  • Page 14: ４．Setting

    Instructions Manual ４．Setting ４－１．Setting STEP ANGLE SELECT switch  CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of motor. Ensure correct setting. The step angle is set up with the STEP SEL switch. The step angle can be selected from six different types of step angles.
  • Page 15 Instructions Manual ４－２．Setting HOLD CURRENT ADJUSTMENT trimmer  CAUTION A high setting value may cause burn on the skin due to overheating of the motor. Do not select a high value beyond the required. HOLD CURRENT is set up with the HOLD I.ADJ trimmer. The ratio of HOLD CURRENT to DRIVE CURRENT can be selected.
  • Page 16 Instructions Manual ４－３．Setting DRIVE CURRENT SELECT switch  CAUTION A high setting value may cause burn on the skin due to overheating of the motor. Do not select a high value beyond the required. DRIVE CURRENT is set up with the DRIVE I.SEL switch. The switch is factory-set to [IH].
  • Page 17 Instructions Manual ４－４．Setting PULSE INPUT TYPE SELECT switch  CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of motor. Ensure correct setting. Pulse input method is set up with the SPI SEL switch. Set this switch with power OFF.
  • Page 18 Instructions Manual ４－５．Setting HOLD SWITCHING TIME SELECT switch DRIVE/HOLD CURRENT automatic switching time is set up with the DHT SEL switch. The switch is factory-set to [DH1]. (1) Set the DHT SEL [DH1/DH2] switch. Hold Switching DHT SEL Time DH2(15ms) DH1(150ms) -18-...
  • Page 19 Instructions Manual ５．Installation ５－１．Conditions for Installation  WARNING Overheating may cause fire. Mount it on a noncombustible member. Keep it away from combustibles. (1) Designed for incorporating into equipment used indoors, this product requires to be installed in the following environment: ●Indoors (where it is not exposed to direct sun).
  • Page 20 Instructions Manual ５－２．Mounting Method The round holes on the main body are used. The following items are required: ●M-3 screw (8mm or more in length): ●M-3 spring washer: ●M-3 flat washer: (1) Fix the product at the two round holes on the main body. ●Mounting example Fixing with a screw M-3 screw...
  • Page 21 Instructions Manual ６．Connection ６－１．Overview of Connection Configuration Motor DC Power Supply DC+24V 0V(GND) User ADB-5F30 Controller Twisted J3 1 2 3 4 5 J2 1 2 pair wire CCWP CCW+ CCWP CCW- +COM M.F+ M.F- R.GND R.GND ●Connect only one motor to one driver. ●Do not power ON/OFF by the relay etc.
  • Page 22 Instructions Manual ６－２．Connecting Signal I/O Connector（Ｊ１） The following items are required: ●Housing for J1 (51103-0800:Molex) One unit (accessory) ●Contact for J1 (50351-8100:Molex) 8 contacts (accessories) ●Manually operated crimping tool One unit for AWG28-22(57295-5000:Molex) (1) Crimp the contact to the cable used for wiring. (2) Insert the contact into the housing.
  • Page 23 Instructions Manual ６－３．Connecting DC Input/Motor Output Connector（Ｊ２，Ｊ３）  CAUTION Erroneous connection may cause breakage of the motor or the driver. Correctly connect the DC Input/Motor output connector. The following items are required: ●Housing for J2 (51103-0200:Molex) One unit (accessory) ●Housing for J3 (51103-0500:Molex) One unit (accessory) ●Contact for J2,J3 (50351-8100:Molex)
  • Page 24 Instructions Manual 〔Motor output Connector〕 〈Connection〉 〈Crimping〉 〈Insertion〉〈Wiring〉 ADB-5F30 Housing Contact (0.3mm or more, for J3 Leads of the motor 5m Max.) BLK 1 Violet/Blue GRN 2 Red/Gray ORN 3 Motor Black/Yellow RED 4 White/Orange BLU 5 Green/Brown 〈Connection〉 〈Crimping〉 〈Insertion〉〈Wiring〉...

  • Page 25: Setting Step Angle Select Switch

    Instructions Manual ７．Confirmation of Setting and Connection ７－１．Check Points This product requires different switch setting and motor wiring depending on the motor used. Check if the switch setting and the motor wiring are correctly performed. Check Points Check Remarks SPI SEL Setting of PULSE INPUT TYPE SELECT switch (1P/2P)

  • Page 26: Maintenance And Check-Up

    Instructions Manual ８．Maintenance and Check-up ８－１．Maintenance and Check-up  WARNING Injury or fire is apprehended due to unexpected behavior. Do not replace fuse. Do not disassemble, repair or modify. (1) As for maintenance inspections the engineer of the specialty shall do it. (2) We recommend that the following check-ups should be performed periodically: ●Checking for any loosened contact on the connectors.

  • Page 27: Troubleshooting

    Instructions Manual ８－２．Troubleshooting Trouble Check Item Assumed Cause 1. POWER LED does not ・Connection of power supply. ・Wiring error with power come on. supply. ・Value of power voltage. ・Power voltage failure. ・Driver failure. 2. The motor is not excited. ・Connection of the motor to ・Wiring error with the motor (It can be easily the driver.

  • Page 28: Storing

    Instructions Manual ９．Storing and Disposal ９－１．Storing (1) Keep the product in the following environment: ●Indoors (where it is not exposed to direct sun). ●Where ambient temperature and humidity are controlled within the range set out in the specifications. ●Where there is no explosive, corrosive or inflammable gas. ●Where it can be protected from dust, salt or iron powder.

  • Page 29: １０．Specifications

    No abnormality should be found after a vibration test Vibration at 10～55Hz, 0.15mm P-P DC connector - signal connector - Frame Insulation resistance DC500V 100MΩ or more (Each other) Ｈ Ｗ Ｄ ●ADB-5F30v1 65 × 57 × 29 (mm) Exterior Dimensions Ｈ Ｗ Ｄ ●ADB-5F30A 65 ×...
  • Page 30 Instructions Manual １０－２．I/O Signal (1) Example Circuit Connection -30-...
  • Page 31 Instructions Manual (2) Drive pulse input（CW, CCW） ① Operating current range : 9mA～27mA The photo-coupler turns on with inter-terminal voltage of 3.1 V～5.5 V. (Photo-coupler diode V ≒ 1.6 V) ② Timing chart CCWP [To the line driver 26LS31］ CW + (CCW +) t1≧1.45μs，t2≧1.45μs，tf,tr≦2μs 26LS31...
  • Page 32 Instructions Manual (3) Motor excitation stop input（M.F）  CAUTION Deterioration of the holding power with the motor may cause breakage of the machine or injury. Check safety before inputting. ① Operating current range : 2.6mA～19.5mA The photo-coupler turns on with inter-terminal voltage of 4.5 V～26.4 V.
  • Page 33 Instructions Manual (4) Phase signal output（P.O） ① Output current a. I ≦6mA, V ＜5V CE(sat) b. I ≦2mA, V ≦0.6V CE(sat) ≦30V ● In case of the excitation home position, the signal is output. (photo-coupler ON) ② Timing chart ● P.O output timing (for 1/1 STEP) CCWP 7.2°...
  • Page 34 Instructions Manual １０－３．Overheat alarm LED (O.H.A）  WARNING Overheating may cause fire. Stop operation when this LED comes on. ● In case of internal temperature of the driver reaches approx. 70℃ or more, O.H.A LED comes on. At this time the motor output current is not blocked. ●...

  • Page 35: Dimensions

    Instructions Manual １０－４．Dimensions （Unit：ｍｍ） -35-...
  • Page 36 Instructions Manual １０－５．Applicable Motors ●ADB-5F30 can drive a 5-phase stepping motor with 0.35A/phase and 0.75A/phase. Basic Setting Torque Data Current ORIENTAL MOTOR Co., Ltd. Angle DRIVE I.SEL (A/phase) Fig. No. (°) switch No. 0.72 0.75 ON (IH) Fig.1 □42mm PK543-A(B) 0.72 0.75 ON (IH)

  • Page 37: Torque Characteristics

    Instructions Manual １０－６．Torque Characteristics (1) Representations in the torque characteristics table are made in terms of the -１ motor rotation (s ) vs. torque (N・m). -１ Motor rotation (s ) and drive pulse frequency (Hz) are converted as follows: 360° -１...
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  • Page 42: Conforming To Europe Standards

    Instructions Manual １０－７．Conforming to Europe standards (1) Low voltage directive This product is not subject to the EC’s Low Voltage Directive by the following. ・ This product should be installed within an enclosure. ・ For the driver’s power supply, use a DC power supply with reinforced insulation on its primary and secondary sides.

  • Page 43: The Main Parts Which Revised By This Manual

    Instructions Manual The main parts which revised by this manual Parts Content 【R1】 P10,P29,P35 Addition of [ADB-5F30A]. 【R2】 Deletion of the directive number. -43-...
  • Page 44 Technical Service TEL.(042)664-5382 FAX.(042)666-5664 E-mail s-support@melec-inc.com Sales and Service TEL.(042)664-5384 FAX.(042)666-2031 URL:http://www.melec-inc.com Melec Inc. Control equipment marketing department 516-10,Higashiasakawa-cho,Hachioji-shi,Tokyo 193-0834,Japan This Operating Manual is subject to change without prior notice 1610 for the purpose of product improvement.

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