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PRODUCT INSTRUCTIONS
4" J-FORCE™ GEN II
JF4X15 (PN 66215)
JF4X22 (PN 66216, 66217, 66218)
PI-190
The 4" J-Force
TM
ily navigate and clean 4" pipes with up to 90° bends. The 4" J-Force Gen
II has front, side, and rear jets that clear blockages, clean, and provide
thrust to propel the tool down the pipe. The nozzle comes equipped with
an eddy-current braking system which controls rotation speed for maxi-
mum cleaning power and minimum wear.
Read these instructions thoroughly before installing, connecting, or using the
J-FORCE nozzle. If any questions remain, call JETSTREAM at (800) 231-8192 or
(832) 590-1300. Also read the yellow JETSTREAM SAFETY WARNING pamphlet
included with the shipment of your new J-FORCE nozzle and reproduced inside
this publication. This product is sold with the understanding that the purchaser
agrees to thoroughly train all operators and maintenance personnel in the correct
and safe installation, operation and maintenance of the product and to provide
adequate supervision of personnel at all times. Retain these instructions for future
reference. If this product is resold or otherwise conveyed, purchaser must pass on
the instructions to the new user.
Gen II is a self-powered rotating nozzle designed to eas-
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Related Manuals for JETStream 4” J-FORCE GEN II JF4X22
Summary of Contents for JETStream 4” J-FORCE GEN II JF4X22
- Page 1 Read these instructions thoroughly before installing, connecting, or using the J-FORCE nozzle. If any questions remain, call JETSTREAM at (800) 231-8192 or (832) 590-1300. Also read the yellow JETSTREAM SAFETY WARNING pamphlet included with the shipment of your new J-FORCE nozzle and reproduced inside this publication.
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Page 2: Table Of Contents
Table of Contents Section 1: Safety ................3 Section 2: Product Description ............12 Section 3: Preparation for Use .............14 Section 4: Setup ................15 Section 5: Operation ..............16 Section 6: Service ................17 Section 7: Troubleshooting ............20 Appendix A Exploded Views ................21 Parts Placement ................22 Appendix B Accessories .................23 JS2 Nozzles/Plug .................23... -
Page 3: Section 1: Safety
Pressure Waterjetting Equipment” published by the Waterjet Technology Association, as well as any applicable OSHA regulations, standards and guidelines. Should any questions arise concerning safe and proper procedure, contact JETSTREAM prior to the installation or use at (800) 231-8192 or (832) 590-1300. June 2019 PI-190... - Page 4 GENERAL WATERBLAST 1. Use only clear, clean water in high pressure system. 2. Place barricades with warning signs or barricade tape around work area. 3. Outfit all operators with Personal Protective Equipment (PPE). Hard hat with plastic face shield, rainsuit, non-skid knee boots with metatarsal protection, gloves, ear protection and body armor rated for operating pressures are considered minimum safety equipment.
- Page 5 11. Properly tighten all high pressure connections. All NPT connections must have a minimum engagement of four (4) threads. Pipe (NPT) connections should be made up hand tight plus two (2) full wrenched turns. Do not tighten NPT threads past two (2) wrenched turns. CAUTION Use wrench flats (when available) or a properly adjusted smooth jaw plier wrench (JS PN 64119) for tightening components.
- Page 6 18. If equipment malfunctions or a system malfunction is suspected, immediately stop cleaning activity and relieve the pressure in the system before attempting any repairs. Always follow the manufacturer’s repair instructions. 19. Only trained persons should be authorized to perform any mainte- nance or repair.
- Page 7 7. Do not use a pressure relief valve as a combination relief and throttling device. 8. Keep relief valve dry during freezing conditions. NOTE: Pressure relief devices are imperative for the protection of both operator and equipment from dangerous over-pressurization. HIGH PRESSURE HOSE 1.
- Page 8 Wrench connection 1 1/2 - 2 turns past hand tight. A minimal thread engagement of four (4) threads should exist on all Jetstream NPT pipe connections. CAUTION Use wrench flats (when available) or a properly adjusted smooth jaw plier wrench (JS PN 64119) to tighten nozzle.
- Page 9 “double back” toward operator within large diameter pipe. C. Anti-withdrawal device prevents the lance from exiting the tube or pipe. Contact JETSTREAM for additional information regarding these products. 9. Use only nozzles designed for use with flex lances (i.e. nozzle drilled with sufficient rearward orifices so nozzle pulls lance through tube.)
- Page 10 1/16” per side) of the lance. With tubes containing soft, pliable deposits this clearance should be greater. Insufficient side clearance may cause lance to blow back toward operator. 4. Be sure nozzle, lance and adapter thread sizes are compatible before installing nozzle and adapter on lance.
- Page 11 Do not put any piece of repaired equipment into service if its performance is questionable. If repaired equipment performance is questionable, call manufacturer of repair parts for assistance. This section concludes all the same information included in the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082). June 2019 PI-190...
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Page 12: Section 2: Product Description
Section 2: Product Description The 4” J-Force Gen II is a self-powered rotating nozzle that uses up to 6 JS2 or P2TCS nozzles. The 4” J-Force Gen II has many features, including: • Spins on a film of high pressure water and has no ball bearings to replace. - Page 13 Product Specifications Model Name JF4X15 JF4X22 Maximum Operating Pressure (psi) 15,000 22,000 Minimum Operating Pressure (psi) 2,500 Maximum Flow (gpm) Maximum Operating Pressure (bar) 1000 1550 Minimum Operating Pressure (bar) Maximum Flow (l/min) Inlet Connection 3/8" NPT 3/4" Type M 9/16”...
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Page 14: Section 3: Preparation For Use
Section 3: Preparation for Use 3.0 The 4” J-Force Gen II is mounted to a flexible rubber waterblast hose that allows it to navigate 4” pipes with bends up to 90°. 3.1 Before use, disassemble the 4” J-Force Gen II and inspect the man- drel and bushing for wear, damage, o-ring condition, etc. -
Page 15: Section 4: Setup
NOTE: Nozzle configurations must be carefully selected to ensure that they provide the necessary pull and torque. If a non-standard configura- tion is required, contact a Jetstream representative to verify that it is safe and that the tool will function properly. -
Page 16: Section 5: Operation
Section 5: Operation 5.0 OPERATING J-FORCE As per the WJTA-IMCA Recommended Practices, all operators shall follow the OSHA regulations for personal protective equipment. (OSHA guidelines for Personal Protective Equipment are available in document number 3151-12R 2004, which can be obtained from www.osha.gov.) All operators shall be issued suitable head protection, eye protection, hearing protection, body protection, hand and foot protection and respira- tory protection (if needed). -
Page 17: Section 6: Service
Section 6: Service JF4X15 (PN 66215) & JF4X22 (PN 66216, 66217, 66218) Figure A Item Part Number Description Connector, Mandrel 65923 (ONLY used in 66216) 64864 Retaining Ring 64007 Brake Adjuster 65906 Inlet Nut (Assy 66215) 65922 Inlet Nut (Assy 66216) 65921 Inlet Nut (Assy 66217) 65919... - Page 18 6.0 4” J-FORCE GEN II MAINTENANCE When not in use, the 4” J-Force Gen II should be cleaned to remove any debris, deposits, or contaminants that could impede rotation, and sprayed with water-dispersing lubricant (e.g. WD-40) for storage until next use. The 4”...
- Page 19 6.2 ASSEMBLY (See Figure A) 1. Ensure the new mandrel (8a), flange bushing (8b), and head assem- bly (7) are clean. 2. Install new o-rings (8e) and backup rings (8d) onto the flange bush- ing (8b). Apply a light coat of o-ring lube to o-rings to reduce friction and ease installation.
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Page 20: Section 7: Troubleshooting
Section 7: Troubleshooting 7.0 4” J-FORCE GEN II TROUBLESHOOTING Problem Possible Cause Remedy Will not spin Nozzles worn, plugged, Replace nozzles or wrong size O-ring / backup ring Replace o-rings / failure backup rings Galling between mandrel Replace damaged com- and flange bushing ponents (rebuild kit) Debris... -
Page 21: Appendix A Exploded Views
Appendix A Exploded Views JF4X15 (PN 66215) & JF4X22 (PN 66216, 66217, 66218) Item Part Number Description Figure C Connector, Mandrel 65923 (ONLY used in 66216) 64864 Retaining Ring 64007 Brake Adjuster 65906 Inlet Nut (Assy 66215) 65922 Inlet Nut (Assy 66216) 65921 Inlet Nut (Assy 66217) 65919... -
Page 22: Parts Placement
Parts Placement Figure D PI-190 June 2019... -
Page 23: Appendix B Accessories
INLET CONNECTION KIT TYPE MAX PSI 66250 3/8" NPT STARTER 66251 3/8" NPT PREMIUM 66252 3/4" TYPE M Male STARTER 66253 3/4" TYPE M Male PREMIUM 66254 9/16" MP Tube LH STARTER 66255 9/16" MP Tube LH PREMIUM 66256 9/16" MP Tube RH STARTER 66257 9/16"... -
Page 24: P2Tcs Nozzles
P2TCS Nozzles • Low profile design for unobstructed pipe cleaning • Tungsten carbide orifice inserts significantly outlast conventional nozzle orifice material • Tapered geometry provides highly cohesive, distortion-free waterjets for concentrated, work savings cleaning and cutting power • Straight (0°) pattern •... -
Page 25: Appendix C Flow Charts
Appendix C Flow Charts June 2019 PI-190... - Page 26 PI-190 June 2019...
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Page 32: Warranty
Jetstream in Houston, Jetstream FS Solutions Rental Center, the customer’s location, or at other locations approved by Jetstream. Labor is furnished only when the unit or part is returned to the factory or when travel and expenses are paid by the purchaser. Freight, travel and expenses incurred in connection with repair or warranty are excluded from this warranty and shall be paid by the purchaser. - Page 33 6. Items subject to misuse, negligence, accident or improper mainte- nance. *NOTE* The use of any part other than ones approved by Jetstream may invalidate this warranty. Jetstream reserves the right to determine, in its sole discretion, if the use of non-approved parts invalidates the warranty.
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- Page 36 Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must be obtained from Jetstream; contact your representative for application approval. We reserve the right to change or modify our product specifications, configurations, or dimensions at any time without notice.
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