AAVIX A12103 Owner's Manual
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AAVIX A12103 Owner's Manual

21 gallon air compressor
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A A V I X
O U T D O O R S
21 GALLON AIR COMPRESSOR
FOR SERVICE CALL: (USA)1-866-591-8921/(CANADA)1-514-885-0916
WARNING : To reduce the risk of injury, user must read this manual before assembling, operating
and maintaining this unit. You are responsible for operating the product properly & safely.
Version: V1.20171222

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  • Page 1 A A V I X O U T D O O R S 21 GALLON AIR COMPRESSOR FOR SERVICE CALL: (USA)1-866-591-8921/(CANADA)1-514-885-0916 WARNING : To reduce the risk of injury, user must read this manual before assembling, operating and maintaining this unit. You are responsible for operating the product properly & safely. Version: V1.20171222...

  • Page 2: Table Of Contents

    WARNING! Read and understand this manual thoroughly before operating your compressor. Failure to follow instructions could result in electric shock, fire, serious injury or death! Save all warnings and instructions for future reference. Please familiarize yourself with the following information to prevent damage to your compressor and injury to the operator.
  • Page 3 will reduce risk of electric shock. Compressor use and care b. Do not expose compressor to rain a. Do not use the compressor if the or wet conditions. Water entering a power lever does not turn it on and compressor will increase the risk of off.
  • Page 4 from those intended could result in a 10. Industrial applications must follow hazardous situation. OSHA guidelines. 11. Maintain labels and nameplates on Service the compressor. These carry Have your compressor serviced by a important safety information. If qualified repair person using only unreadable or missing, contact our identical replacement parts.
  • Page 5 not in use.Do not leave compressor well-ventilated.  Do not smoke while spraying or spray unattended for an extended period where spark or flame is present. while plugged in.  Keep compressor at least 20 feet away from explosive vapors, such as DANGER: Risk To when spraying with a spray gun.
  • Page 6 safety instructions provided on the Drain air tank daily HOW TO PREVENT IT: label or safety data sheets for the or after each use. If air tank develops a materials you are spraying. Always leak, replace it immediately with a new use certified safety equipment: air tank or replace the entire NIOSH/OSHA respiratory protection...
  • Page 7 authorized service center personnel in Tires: accordance with national and local WHAT CAN HAPPEN: Over inflation of tires could result in electrical codes. serious injury and property damage. Electrical WHAT CAN HAPPEN: Use a tire pressure Grounding: Failure to provide HOW TO PREVENT IT: gauge to check the tires pressure adequate grounding to this product...
  • Page 8 should be avoided as well. Attempting to 2) WHAT CAN HAPPEN: RISK OF HOT operate compressor with damaged SURFACES or missing parts or attempting to Touching exposed WHAT CAN HAPPEN: repair compressor with protective metal such as the compressor head, shrouds removed can expose you to engine head, engine exhaust or outlet moving parts and can result in...
  • Page 9  Do not operate machine with missing, DO NOT WARNING: broken, or unauthorized parts. REMOVER, MAKE  Never stand on the compressor. ADJUSTMENTS TO OR SUBSTITUTE THIS VALVE! RISK FROM NOISE EXTENSION CORDS Under some WHAT CAN HAPPEN: THE USE OF EXTENSION CORDS IS conditions and duration of use, noise NOT RECOMMENDED.
  • Page 10 number, the heavier the cord. Three Prong Plugs d. 14 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 12 AWG and 10 AWG may also be used. DO NOT USE 16 OR 18 AWG.) Risk of Property Damage. The NOTE: use of an undersized extension cord 125 V~ 3-Prong Plug and Outlet (for...

  • Page 11: Glossary

    properly installed and grounded in When an air Cut-Out Pressure: accordance with all local codes and compressor is turned on and begins ordinances.Do not modify the plug to run, air pressure in the air tank provided -if it will not fit the outlet, begins to build.

  • Page 12: Know Your Compressor

    KNOW YOUR AIR COMPRESSOR READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for 1. Oil Level Window future reference.

  • Page 13: Installation

    It stops the motor when the air tank the compressor has raised the air tank pressure reaches the factory set pressure above that required at the air "cut-out" pressure. outlet. If the pressure switch The drain valve is Safety Valve : Drain Valve : does not shut off the air compressor at located at the base of the air tank and...
  • Page 14 INCLUDINGS: that collect dust clean. Do not place rags or other materials on top of the compressor, as this obstructs cooling and can be a fire hazard. 2. Remove four bolts from the slots. Slide the handle into the two slots on the top of the tank and secure in place with four bolts.
  • Page 15 INFORMATION section at the 5. Break-in the Compressor beginning of this manual before set Break in the new Air Compressor as up or use of this product. follows: 1. Locate the air compressor in a clean, a) Turn the Power Lever OFF and dry and well ventilated area.The unplug the unit.
  • Page 16 air hose is ruptured. The shutoff Overheating. Certain air compressors can be operated on a 14 amp circuit if valve should be a ball valve because the following conditions are met. it can be closed quickly. 1. Voltage supply to circuit must 2.
  • Page 17 B: Stationary Air Supply Setup A Vibration Pads: For noise and vibration reduction B Anchor Bolts: Secures air compressor in place C Ball Valve: Isolates sections of system for maintenance Isolation Hose: For vibration reduction Main Air Line - 3/4" minimum recommended: Distributes air to branch lines Ball Valve: To drain moisture from...

  • Page 18: Oparation

    OPARATION Do not operate WARNING: this unit until you read this instruction manual for safety, operation and maintenance instructions. Checking the Oil 1. Check the oil level before operation. Fill the Pump Crankcase with SAE 30W, non-detergent, Air Compressor Oil (not provided). IMPORTANT: Running the Air compressor with the incorrect amount of oil will cause damage to...
  • Page 19 above) on the oil level window. Check Before Each Starting 3. To add oil: Before operating the air compressor, a) Remove the Oil Breather Plug. please check the following carefully: b) Using a funnel to avoid spills, pour 1. Check the oil level before operation. enough oil into the Pump Crankcase (See “Checking the Oil”...
  • Page 20 never exceed the maximum pressure b) Press Reset button. rating. c) Turn the power lever to ON position NOTE: Risk of property damage. Compressed air from the unit may contain water condensation and oil mist. Do not spray unfiltered air at an item that could be damaged by moisture.
  • Page 21 ON, the operation of the Air Make sure the air tool’s throttle or Compressor is automatic, controlled switch is in the off position. Connect by an internal pressure switch. The the air tool to the air hose. Compressor will turn on automatically Open the in-line Shutoff Valve.

  • Page 22: Maintenance

    the following safety precautions The motor has a thermal not shown): should be taken: overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The WARNING: motor must be allowed to cool down TO PREVENT SERIOUS before restarting.
  • Page 23 must be replaced only by a qualified maintenance checks of the Air Compressor. service technician. AFTER EACH USE The environment in which the NOTE: 1. Drain Tank. compressor is used, and the frequency 2. Wipe external surfaces of the of use can affect how often you will compressor with a clean cloth.
  • Page 24 comes first. explosion. In harsh environments such as high heat or high humidity, you will need to Risk from Flying WARNING: replace the oil more frequently. Objects. Always wear certified safety equipment: ANSI Z87.1 eye protection CAUTION! TO PREVENT INJURY FROM (CAN/CSA Z94.3) with side shields.
  • Page 25 aftercoolers, dryers). This condensate more often if compressor is used in contains lubricating oil and/or dirty environments. substances which may be regulated 1. Remove the Cover. and must be disposed of in accordance 2. Remove the Air Filter with local, state, and federal laws and 3.

  • Page 26: Storage

    Drain Tank under Maintenance. manifold and assemble, tighten with wrench. 10. Reapply pipe sealant to safety valve. Water will WARNING: 11. Reassemble all components in reverse condense in the air tank. If not order of removal. Make sure to orient drained, water will corrode and gauges to read correctly and use weaken the air tank causing a risk of...

  • Page 27: Troubleshooting

    TROUBLESHOOTING WARNING: Risk of unsafe operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool.
  • Page 28 7.Extension Cord wire size is 7.Use larger diameter or shorter extension cord or too small or cord is too long eliminate extension cord. See RECOMMENDED to properly power WIRE GAUGE FOR EXTENSION CORDS in “Safety compressor. rules” section. 8.Compressor needs service 8.Have unit inspected by a qualified technician. Motor stalls 1.Faulty unloader / check 1.Replace unloader check valve.
  • Page 29 5.Loose fittings 5.Reduce air pressure, then check all fittings with a soap solution for air leaks and tighten as needed. Do not overtighten. Compressor is not supplying enough air to operate accessories 1.Clogged Air filters 1.Clean inlet and outlet filters or replace as necessary.
  • Page 30 1.Crankcase oil too thin. 1.Drain oil and refill to proper level with recommended oil. 2.Unit not on level surface. 2.Reposition unit on a level surface. 3.Crankcase vent clogged. 3.Clean Crankcase vent. 4.Wrong type of oil used 4.Change to factory recommended oil. 5.Unit load is light or 5.Ensure Unit is set to operate at correct pressures, excessive load/idle cycles.
  • Page 31 8.Dirty compressor, head, 8.Clean with compressed air. cylinder, intercooler, Heat Exchanger is dirty 9.Operating pressure too 9.Reduce operating pressure. high 10.Compressor cycle too 10.Allow for longer rest between cycles, long. it is recommended See “duty cycle” in “glossary” section. that a 50%-75% average duty cycle be maintained 11.Valve is faulty 11.Contact a trained service technician.
  • Page 32 3.Loose or damaged belt 3.Replace belt guard. guard 4.Loose fittings 4.Reduce air pressure, then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten. 5.Unit not on level surface 5.Reposition unit on a level surface. Moisture in discharge air Too much moisture in air Install inline air filter/dryer, and/or relocate to less...

  • Page 33: Part List

    PART LIST Refe# Description Stock# Refe# Description Stock# Cover A12103-1 Oil Seal A12103-41 Start Valve A12103-2 Bearing A12103-42 3-Way A12103-3 Rotator A12103-43 Screw M6*55 A12103-4 Bearing A12103-44 Spring Washer φ6 A12103-5 Stator A12103-45 Plain Washer φ6 A12103-6 Wave Pad A12103-46...
  • Page 34 Plain Washer Oil Gauge Gasket φ8*φ24*2 A12103-35 A12103-75 Drain Plug M6*10 Foot Pad A12103-36 A12103-76 Plain Washer φ8 O-Ring A12103-37 A12103-77 Spring Washer φ8 Crankcase A12103-38 A12103-78 Screw M6*16 Nut M8 A12103-39 A12103-79 Overload Protector A12103-40...

  • Page 35: Exploded View

    EXPLODED VIEW...

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