Table of Contents
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Table of Contents
Related Manuals for Omni Group Superplus
Summary of Contents for Omni Group Superplus
- Page 1 Omni Superplus...
- Page 2 If differences are found between the contents of this manual and the actual machine operation, please communicate them to the Builder. Omni SUPERPLUS EN IGM_REV6...
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Page 3: Table Of Contents
3.6 INAPPROPRIATE AND INCORRECT USE ................. 30 3.7 OTHER RISKS ........................31 TRANSPORT AND INSTALLATION ..................... 33 4.1 HANDLING AND TRANSPORT ................... 33 4.2 PACKAGING ........................34 4.3 STOCKING.......................... 34 4.4 INSTALLATION ........................35 4.5 PRELIMINARY INSPECTIONS ................... 36 Omni SUPERPLUS EN IGM_REV6... - Page 4 5.3 ELECTRICAL PARTS MAINTENANCE ................41 5.4 PNEUMATIC PARTS MAINTENANCE ................43 5.5 EXTRAORDINARY MAINTENANCE ................... 44 5.6 CLEANING .......................... 44 DEMOLITION AND DISPOSAL ....................45 6.1 DISPOSAL OF PRODUCTION WASTE ................45 6.2 MACHINE DEMOLITION ..................... 45 Omni SUPERPLUS EN IGM_REV6...
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Page 5: General Information
Wide experience and radical innovation have made the building of this cutting-edge, cost-effective wrapping machine possible. If you need information on use and maintenance, or if you wish to request spare parts, please give the identification data of the machine placed on the Builder plate. Omni SUPERPLUS EN IGM_REV6... -
Page 6: Certification
1.8 SYMBOLS AND TERMS The most important parts of the text are in bold and are signalled by the following symbols that are placed before them. Omni SUPERPLUS EN IGM_REV6... -
Page 7: Machine Identification
SUPPLY VOLTAGE (V) CAPACITY (kg) (MAXIMUM WEIGHT OF LOADING) The machine identification plate, listing the technical data, the serial number and the marking, is visibly located on the electrical panel, as shown in the picture below. Omni SUPERPLUS EN IGM_REV6... -
Page 8: General Safety Information
Please read this manual carefully before using or servicing the machine. Do not tamper with, sidestep, eliminate or bypass the safety and warning devices installed on the machine. Non-compliance with this requirement can cause serious risks and can compromise the safety of people. Omni SUPERPLUS EN IGM_REV6... - Page 9 The lack of any of these requirements may compromise the safety and efficiency of the machine. The operation space that surrounds the machine should be clear of obstacles, cleaned up and very illuminated. Omni SUPERPLUS EN IGM_REV6...
- Page 10 Do not leave the machine unattended when operating. Only carry out the actions expressly included in the functional cycle of the machine. Before starting production, make sure that no people are in the work area. Omni SUPERPLUS EN IGM_REV6...
- Page 11 Builder, referring to the data contained in this manual or written on the original plate. Do not clean or lubricate any parts of the machine when operating. Do not clean the machine with water nor aggressive products, even if diluted. Omni SUPERPLUS EN IGM_REV6...
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Page 12: Description Of The Machine
E. Control panel: it contains all the buttons for the control and running of the machine. It is located on the column. It is built according to the Directives and to the rules in force. F. Plier: device for the automatic cut and the welding of the film. Omni SUPERPLUS EN IGM_REV6... -
Page 13: Main Optional Groups
The description and the operating instructions of additional accessories are enclosed to the main operating and maintenance “base” machine manual. 2.3 TECHNICAL DATA The following are the data and the technical characteristics for a correct installation. Omni SUPERPLUS EN IGM_REV6... -
Page 14: Plates And Pictograms
ROTATION SPEED (RPM) ROTATION WISE CLOCKWISE 2.4 PLATES AND PICTOGRAMS Please find below a list of the warning pictograms and plates located on the machine. INDICATES DANGEROUS VOLTAGE. MEANS DANGER OF COMPRESSION OF THE UPPER LIMBS. Omni SUPERPLUS EN IGM_REV6... - Page 15 MEANS SCALDING DANGER. MEANS CUT DANGER. MEANS DANGER OF INJURY BY MOVING PARTS. The plates and pictograms must be located on the machine as shown in the pictures. Omni SUPERPLUS EN IGM_REV6...
- Page 16 Omni SUPERPLUS EN IGM_REV6...
- Page 17 Do not remove plates or pictograms. Omni SUPERPLUS EN IGM_REV6...
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Page 18: Overall Dimensions Of The Machine
The label with the power equipment data is located in a readable position. On it there are written the builder’s name, the symbol CE, the serial number, the supply voltage and the absorbed power data, in accordance with regulations currently in force. Omni SUPERPLUS EN IGM_REV6... -
Page 19: Electromagnetic Environment
In any case the information included will help the operator to evaluate any dangers and risks in a more precise way. 2.12 VIBRATIONS If the machine is used according to the instructions for a correct use, the vibrations cannot cause any dangerous situations. Omni SUPERPLUS EN IGM_REV6... -
Page 20: Gas, Dust And Fume Emissions
2.13 GAS, DUST AND FUME EMISSIONS If the machine is used according to the instructions for a correct use, there are no gas, dust or fume emissions, nor emissions of dangerous substances. Omni SUPERPLUS EN IGM_REV6... -
Page 21: Safety Devices
To restart the machine after an emergency stop, press the RESET button on the control panel. Before restarting the machine after an emergency stop, make sure that the danger has been removed. Omni SUPERPLUS EN IGM_REV6... -
Page 22: Safety Devices
Only remove fixed guards during maintenance operations and while the machine is disconnected from the power supply. Never remove the pictograms from the guards, and immediately replace them if they are faded or not easily readable. Omni SUPERPLUS EN IGM_REV6... - Page 23 The table rotation chain is protected by a plate fixed with screws to the frame. The following pictures show where the chain is located showing it with and without fixed guard. Omni SUPERPLUS EN IGM_REV6...
- Page 24 The moving mechanisms of the film roll carriage located inside the column are protected by two casings (A and B) fixed with screws, but just the lower one (B) must be removed to install the machine. Omni SUPERPLUS EN IGM_REV6...
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Page 25: Safe Use Of The Machine
The machine has been designed and built to wrap exclusively palletized loads with extensible film. The dimensions of the pallets to be wrapped must be adequate to the diameter of the rotating platform. Do not wrap loads that lean off the table and control that pallets are balanced and centred. Omni SUPERPLUS EN IGM_REV6... -
Page 26: Correct Use
DO NOT USE THE MACHINE IN ENVIRONMENTS WITH AN AGGRESSIVE ATMOSPHERE; DO NOT USE THE MACHINE IN ENVIRONMENTS WITH AN EXPLOSIVE ATMOSPHERE. Omni SUPERPLUS EN IGM_REV6... -
Page 27: Other Risks
The Builder cannot describe any risks of interference with other machines being used in the workplace of the stretchwrapping machine (e.g. noise, electromagnetic phenomena, etc.), but such risks are not to be excluded. Omni SUPERPLUS EN IGM_REV6... - Page 28 THE CLIENT IS REQUIRED TO CARRY OUT A RISK ASSESSMENT, CONSIDERING THE MACHINE WORK, THE INSTALLATION PLACE, THE SURROUNDING ENVIRONMENT AND ANY INTERFERENCES WITH OTHER MACHINES. Omni SUPERPLUS EN IGM_REV6...
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Page 29: Transport And Installation
Machine handling must always be carried out by experienced staff. While lifting and handling the machine, the whole area surrounding it must be considered DANGEROUS ZONE. Therefore, make sure that there are no people exposed to danger in the zone. Omni SUPERPLUS EN IGM_REV6... -
Page 30: Packaging
In case of a long period of inactivity store the machine: in a closed place, protected from severe weather conditions and humidity; protecting it from collisions and other types of stress; preventing it from coming into contact with corrosive substances. Omni SUPERPLUS EN IGM_REV6... -
Page 31: Installation
Then assemble the casing paying attention to close the dangerous parts of the column. Once the column is fixed it is possible to install the carriage. Use suitable lifting equipment. Omni SUPERPLUS EN IGM_REV6... -
Page 32: Preliminary Inspections
Omni SUPERPLUS EN IGM_REV6... -
Page 33: Electrical Connection
After all preliminary controls have been carried out and the electrical connection has been correctly performed, the machine can be connected to the power supply. Then, check that all machine parts and devices work correctly. Omni SUPERPLUS EN IGM_REV6... -
Page 34: Pneumatic Connection
(2); set to 6 bar. Connection to the pneumatic circuit is carried out through a quick coupling joint located on the column. Air pressure must be 6 bar. Omni SUPERPLUS EN IGM_REV6... -
Page 35: Maintenance
It is suggested that a sign be placed in a clearly visible position near the machine reading, "MACHINE IN MAINTENANCE". It is absolutely forbidden to run the machine in automatic mode with the fixed or mobile guards disassembled. Omni SUPERPLUS EN IGM_REV6... -
Page 36: Mechanical Parts Maintenance
Tighten all screws, bolts and lock nuts of every adjustable mechanical element following normal tightening values, without using any levers or hitting any spanners. 5.2.1 GREASING GREASING OF THE TABLE ROTATION COLUMN RACK GREASING CHAIN Omni SUPERPLUS EN IGM_REV6... -
Page 37: Chain Tensioning
Stop the machine power before operating on electric devices. During electrical maintenance it is compulsory to: Omni SUPERPLUS EN IGM_REV6... - Page 38 About every month or every 200 working hours, carry out a visual check of the following limit switches: of table rotation; of carriage going up and down; of taping system going up and down (in the picture). Omni SUPERPLUS EN IGM_REV6...
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Page 39: Pneumatic Parts Maintenance
(the machine must be under controlled risk conditions, in EMERGENCY STOP); check the tightening of the operating coils of the electro-valves; before carrying out this operation, depressurize the pneumatic plant and disconnect the machine from the power supply. Omni SUPERPLUS EN IGM_REV6... -
Page 40: Extraordinary Maintenance
The hygienic state of the machine must be kept under strict control, particularly in specific parts: the packing phase, being at the end of the production cycle, must not compromise the hygiene degree maintained up to that moment. Omni SUPERPLUS EN IGM_REV6... -
Page 41: Demolition And Disposal
Metal parts must be divided according to the type of metal for a correct recycling. To safeguard the health of people and the safety of objects, demolition operations must be carried out by trained staff with adequate equipment. Omni SUPERPLUS EN IGM_REV6... - Page 42 Omni Group has been Engineering to Perfection Packaging Solutions for over 25 years. The Omni Brand is renowned for providing quality and customised Packaging Solutions as a result of continual innovation and development to perfect its whole range. As specialists in pallet load containment and end of line packing solutions, you can rely on us as the industry experts.
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