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Related Manuals for Omni Group Viverra
Summary of Contents for Omni Group Viverra
- Page 1 Omni Viverra...
- Page 2 EC- DECLARATION OF CONFORMITY under Annex II.A of the 2006/42/EC Directive on Machines Omni Group Pty Ltd 15-23 Logistics St Keilor Park, VIC 3042 Australia 1300 764 963 sales@omnigroup.com.au www.omnigroup.com.au DECLARES Under his sole responsibility that the machine: MOBILE SEMI AUTOMATIC PALLET WRAPPER MACHINE...
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Page 3: Table Of Contents
INDEX GENERAL INFORMATION ......................5 1.1 AIM OF THE MANUAL ......................5 1.2 CONSERVING THE MANUAL....................5 1.3 BUILDER ..........................5 1.4 CERTIFICATION ........................6 1.5 WARRANTY .......................... 6 1.6 TECHNICAL ASSISTANCE ....................6 1.7 TASKS TO BE CARRIED OUT BY THE CUSTOMER ............6 1.8 SYMBOLS AND TERMS ....................... - Page 4 MAINTENANCE ........................... 31 5.1 GENERAL INFORMATION ON MAINTANANCE ..............31 5.2 MECHANICAL PARTS MAINTENANCE ................32 5.2.1 GREASING ........................33 5.3 ELECTRICAL PARTS MAINTENANCE ................33 5.3.1 BATTERY MAINTENANCE ................... 35 5.3.2 ALARMS........................... 36 5.4 EXTRAORDINARY MAINTENANCE ................... 37 5.5 CLEANING .......................... 38 DEMOLITION AND DISPOSAL ....................
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Page 5: General Information
Wide experience and radical innovation have made the building of this cutting-edge, cost-effective wrapping machine possible. We are always at your disposal to help you with any problem or information request. For any communication or query, please refer to: Omni Group Pty Ltd 15-23 Logistics St Keilor Park, VIC 3042 Australia 1300 764 963 sales@omnigroup.com.au... -
Page 6: Certification
1.4 CERTIFICATION The machine was manufactured in conformity with the EC Directives in force when the machine was placed on the market, as stated clearly in the declaration of conformity, therefore it complies with the safety requirement of the Machinery Directive. 1.5 WARRANTY The machine is covered by a warranty on materials for the period indicated in the contractual documents. -
Page 7: Machine Identification
DANGER: means that it is necessary to pay attention in order to prevent dangerous situations from taking place and from putting seriously at risk the safety and the health of people or from causing damages to objects. BEWARE: highlights critical functions or key information. Pay careful attention to the text highlighted by this symbol. -
Page 8: General Safety Information
THE IDENTIFICATION PLATE MUST NEVER BE REMOVED. 1.10 GENERAL SAFETY INFORMATION During project and manufacturing phases, the Builder paid careful attention to all those situations that might cause risks to the safety and the health of people. The relevant laws were fully respected and all the “rules of good building technique”... - Page 9 malfunction or other related problems. Request any modifications to the Builder’s Commercial or Technical Office. When in use, some parts of the machine are subject to dangerous voltage. Disconnect power supply and block reinsertion devices before servicing the machine or any equipment connected to it.
- Page 10 Should it be necessary to have an assistant or some assistants, train them and inform them on the type of activity to be carried out. The location of fire extinguishers and their operating instructions must be indicated in the departments.
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Page 11: Description Of The Machine
CHAPTER 2 DESCRIPTION OF THE MACHINE 2.1 OPERATING PRINCIPLE This machine is a revolving wrapping machine to wrap palletized loads with stretch film. By means of an automatic wrapping cycle, it maintains the load’s form and dimensions while wrapping it. 2.2 COMPONENTS OF THE MACHINE A. -
Page 12: Main Optional Groups
2.2.1 MAIN OPTIONAL GROUPS A. Power pre-stretch carriage: it allows the film to be pre-stretched before wrapping. It replaces the standard film roll carriage. 2.2.2 ACCESSORIES The Builder has foreseen and designed a wide range of accessories integrating the machine. The available accessories are: adjustable motorized pre-stretch;... -
Page 13: Technical Data
2.3 TECHNICAL DATA The following are the data and the technical characteristics for a correct installation. SUPPLY VOLTAGE (V) 24 V DC 230 V SUPPLY (BATTERY CHARGE) 50 / 60 Hz ABSORBED POWER (kW) REFER TO DATA ON PLATE MASS (kg) REFER TO DATA ON PLATE DIMENSIONS (mm) REFER TO PARAGRAPH 2.5... - Page 14 INDICATES THE REQUIREMENT TO READ THE GENERAL INFORMATION AND MAINTENANCE MANUAL. The plates and pictograms must be located on the machine as shown in the pictures. Do not remove plates or pictograms. IGM EN_REV4...
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Page 15: Overall Dimensions Of The Machine
2.5 OVERALL DIMENSIONS OF THE MACHINE IGM EN_REV4... -
Page 16: Necessary Space
2.6 NECESSARY SPACE The necessary space for using and maintaining the machine can be deduced from the dimensions of the machine itself and from the need to load pallets. Under normal usage and maintenance conditions it should therefore be possible to operate comfortably, without any obstacles to accessing the machine, in any of its parts. -
Page 17: Environmental Conditions
2.10 ENVIRONMENTAL CONDITIONS The machine is designed to operate in indoor environments, with limited exposure to dust and humidity and in an environment with a temperature ranging between 5°C and 40°C. The machine can work in environments in temperatures less than 5°C or higher than 40°C only if equipped with specific heating or cooling kits. - Page 18 IGM EN_REV4...
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Page 19: Safety Devices
CHAPTER 3 SAFETY DEVICES 3.1 EMERGENCY STOP The machine is equipped with a RED disconnector on yellow background, located on the control panel. This device only can be reached and operated by the operator during the working cycle, to perform an emergency stop of the machine. -
Page 20: Protections And Fixed Repairs
3.3 PROTECTIONS AND FIXED REPAIRS During designing, a solution has been adopted to prevent / limit the access to dangerous zones of the machine: a series of screw-fixed guards, completely preventing the access to the machine’s internal parts. Due to the fixing systems of the guards, tools are needed to open or remove them. Only remove fixed guards during maintenance operations and while the machine is disconnected from the power supply. - Page 21 The moving mechanisms of the film roll carriage located inside the column are protected by a casing fixed with screws. Tighten all screws, bolts and lock nuts of every adjustable mechanical element following normal tightening values, without using any levers or hitting any spanners. Do not lose the fixing elements of fixed repairs.
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Page 22: Safe Use Of The Machine
3.4 SAFE USE OF THE MACHINE The machine has been designed and built to wrap exclusively palletized loads with extensible film. Control that pallets are balanced and centred. 3.5 CORRECT USE This stretchwrapping machine is an automatic machine, designed to wrap palletized loads within the limits set in the descriptions, tables, technical data and documents attached to this manual. -
Page 23: Other Risks
DO NOT USE THE MACHINE IN ENVIRONMENTS WITH AN AGGRESSIVE ATMOSPHERE; DO NOT USE THE MACHINE IN ENVIRONMENTS WITH AN EXPLOSIVE ATMOSPHERE. 3.7 OTHER RISKS Despite all safety devices, the machine involves other risks related to the table rotation and to indispensable carriage movements. - Page 24 As for risks of breaking during functioning, it is important to clearly mark off the usage area, to guarantee that the machine elements and the connection parts can bear the stress they have to be subject to during usage, as foreseen by the Builder. The used materials are sufficiently and adequately resistant for the foreseen usage environment (particularly concerning fatigue, ageing, corrosion and abrasion).
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Page 25: Transport And Installation
CHAPTER 4 TRANSPORT AND INSTALLATION 4.1 HANDLING AND TRANSPORT Except different recommendations the machine can be handled with fork-lift trucks as shown in the pictures below. Insert the forks of the mechanical forklift truck inside the special guides (1) located on the machine, by adjusting, with due care and attention, the depth of insertion to the length of the guides. -
Page 26: Packaging
During handling, the machine must always be in a stable and safe position. While lifting and moving the machine, use maximum caution to avoid dangerous movements, that may cause incidents or damage to persons or property. Machine handling must always be carried out by experienced staff. While lifting and handling the machine, the whole area surrounding it must be considered DANGEROUS ZONE. -
Page 27: Stocking
Dispose of packaging material in accordance with the laws in force in the Country of installation. The removed packaging materials and all materials collected in the final cleaning phase (wood, metal, plastic, any oily residues, cloths, brackets, cable materials, etc.) must be separately collected according to their type and differently disposed of, in compliance with the environmental protection laws in force. - Page 28 Phase 1: Remove the fixing bracket. Phase 2: With the suitable equipment, lift up the column in the vertical position, paying attention not to trap the electric cables. Phase 3: Fix the column in position with the provided bolts. IGM EN_REV4...
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Page 29: Preliminary Inspections
Tighten all screws, bolts and lock nuts of every adjustable mechanical element following normal tightening values, without using any levers or hitting any spanners. 4.5 PRELIMINARY INSPECTIONS The machine is inspected in the offices of the company of the Builder before being sent, so it is not necessary to follow any particular procedure before it is operated. - Page 30 The machine should be connected to the power supply by means of a SCHUKO plug. Electric supply must be provided in conformity with the relevant legislation in the country of use. Supply tension should be the same as specified in the nameplate specifications.
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Page 31: Maintenance
CHAPTER 5 MAINTENANCE 5.1 GENERAL INFORMATION ON MAINTANANCE The procedures recommended in this chapter should be considered the minimum indispensable for proper maintenance of the machine over time operating at its most efficient level. Other procedures may be suggested by user experience taking into account the daily workload, the environment in which the machine is run, the characteristics of the product to be wrapped, etc.. -
Page 32: Mechanical Parts Maintenance
Adjustment operations under reduced safety conditions must be carried out by a single operator; during their performance access to the machine by unauthorised staff must be prevented. All procedures performed on the plant or on the electrical equipment must be carried out exclusively by a specialised electrician. -
Page 33: Greasing
5.2.1 GREASING COLUMN RACK GREASING Every three months, or in case of prolonged inactivity, use a brush to spread some common cog grease on the carriage rack and pinion located inside the column (remove casing to access the moving mechanism). 5.3 ELECTRICAL PARTS MAINTENANCE Before intervening on the machine’s electrical parts: get the machine’s technical documentation;... - Page 34 Stop the machine power before operating on electric devices. During electrical maintenance it is compulsory to: take precautions suggested before; use suitable tools to avoid damage to bolts and tightening screws located on the electrical components; should it be necessary to repair the end of cables to be inserted in the terminal boxes or in the fixing holes of electrical devices, use suitable tools and materials with a suitable section, avoiding to damage the insulator;...
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Page 35: Battery Maintenance
About every month or every 200 working hours, check that the photocell reading the pallet height is centred and that any support brackets are tightened. 5.3.1 BATTERY MAINTENANCE Before charging, make sure that the battery charger is in line with the voltage of the battery and that the charging current suits the capacity of the battery. -
Page 36: Alarms
If the batteries, due to bad maintenance, only last for a few hours of operation, they need to be subjected to many CHARGE/DISCHARGE cycles to restore an acceptable level of operation. The progress of the charging process is shown by three LEDs indicator: •... -
Page 37: Extraordinary Maintenance
5.4 EXTRAORDINARY MAINTENANCE Any maintenance operation different from those described in the previous paragraphs must be considered EXTRAORDINARY MAINTENANCE. Contact with the Builder before carrying out any kind of operation on the machine. IGM EN_REV4... -
Page 38: Cleaning
All extraordinary maintenance operations must be carried out by skilled staff, and only after explicit authorisation is obtained from the Builder. Inappropriate operations of extraordinary maintenance by staff that was not adequately trained and informed can cause dangerous situations, damage and malfunction. -
Page 39: Demolition And Disposal
CHAPTER 6 DEMOLITION AND DISPOSAL 6.1 DISPOSAL OF PRODUCTION WASTE If waste material (e.g. waste of plastic film) is generated during processing, it will have to be collected, recycled or disposed of in compliance with the laws in force in the country where the machine is installed. - Page 40 Omni Group has been Engineering to Perfection Packaging Solutions for over 26 years. The Omni Brand is renowned for providing quality and customised Packaging Solutions as a result of continual innovation and development to perfect its whole range. As specialists in pallet load containment and end of line packing solutions, you can rely on us as the industry experts.