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Summary of Contents for Dynacut MDE
- Page 1 Minimum quantity lubrication system MDE for external lubrication. Operation manual...
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Page 2: Table Of Contents
Table of Contents Table of Contents Foreword Instructions for use Intended use Safety instructions Function description Aerosol generation Layout and function Pictorial representation Controls Assembly Initial filling Commissioning Flooding of the transport lines Default Check the settings Switch off the system Maintenance Cleaning Decommissioning... -
Page 3: Foreword
Dear customer We would like to thank you for your confidence in our product. With the acquisition of a DYNACUT-MDE minimum quantity lubrication system for external lubrication, you have decided to use environmentally friendly and economical technology. Our high-quality minimal-quantity lubrication systems have been designed for use on modern machine tools. -
Page 4: Instructions For Use
The DYNACUT-MDE minimum quantity lubrication system can be used both for the initial equipment of processing machines and for the retrofitting of processing machines with an existing cooling lubricant supply. Any other use or use beyond this is considered to be improper. Dynacut UG is not liable for damages resulting from this. -
Page 5: Safety Instructions
The lubricants suitable for use in DYNACUT minimal-quantity lubrication systems for external lubrication are specially adapted to the high requirements of the technology used in their chemical and physical properties. For this reason lubricants suitable for minimum quantity lubrication may be used. - Page 6 In the event of a fault, the system should be disconnected as soon as possible from the compressed air and voltage supply, e.g. by actuating the quick coupling on the compressed air connection and pulling the mains plug. The unauthorized conversion of the system as well as the use of unauthorized spare parts and accessories are not permitted.
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Page 7: Function Description
15 - 35 μm. Layout and function The DYNACUT-MDE minimum quantity lubrication system consists of a lubricant reservoir, one or several mixture regulating units and one or several lubricant lines with spray nozzle. - Page 8 The minimum quantity lubrication system DYNACUT-MDE has a main air valve with which the central compressed air supply can be interrupted. The internal pressure of the lubricant reservoir is indicated by a manometer on the cover plate of the lubricant reservoir.
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Page 9: Pictorial Representation
Pictorial representation Image 1 Description 1 Reservoir for lubricant 2 Mixing head 3 Spray nozzle 4 Power plug 5 Regulating valve atomizing air 6 Regulating valve lubricant 7 Optical level indicator... -
Page 10: Controls
Controls Image 2 Description 7 On-switch 8 Safety valve 9 Pressure regulating valve 10 Main valve air 11 Solenoid valve spraying air 12 Solenoid valve lubricant 13 Air connection 6 mm 14 Filling plug... -
Page 11: Assembly
Assembly Installation: The minimum quantity lubrication system should be set up close to the processing machine. We recommend mounting the system directly on the machine housing. Do not install the system in a location where it is exposed to strong vibrations. The system must not be placed near a heat source. -
Page 12: Initial Filling
Initial filling The lubricant reservoir must be depressurised before filling the lubricant. For the first use of the system, it is recommended to fill the lubricant reservoir before connecting it to the compressed air and electrical power supply. If the system is already connected to the compressed air supply, it must be ensured that the lubricant supply tank has been depressurized before filling. -
Page 13: Commissioning
Connections: The connection of the system may only be carried out by appropriately qualified and instructed personnel. The instructions contained in this operating instructions must be observed. Compressed air supply: Before connecting the compressed air line, ensure that the main air valve is closed. The minimum quantity lubrication systems may only be operated with the specified maximum operating pressure. -
Page 14: Default
Default The adjustment of the valves depends on all process parameters such as cutting speed, materials, cutting tool, etc. and must therefore be re-adjusted on a case by case basis by the machine operator. The basic setting of the systems is as follows: Open main valve for air. -
Page 15: Switch Off The System
The minimum quantity lubrication is set in the reverse order of commissioning. Maintenance DYNACUT minimum quantity lubrication systems are low maintenance. However, to ensure proper operation and to avoid dangers from the start, you should check all connections and connections regularly. -
Page 16: Decommissioning
In the case of a longer shutdown, it is advisable to also drain the lubricant. Final decommissioning If you want to permanently shut down the minimum quantity lubrication system, please observe the legal regulations for the disposal of oil-bearing components. Technical specifications Description Unit DYNACUT MDE Reservoir Housing design PE-plastic Mounting position Vertical Capacity... - Page 17 Konformitätserklärung im Sinne der Niederspannungs-Richtlinie 2006/95/EG Original-Konformitätserklärung Hersteller: Dynacut UG (haftungsbeschränkt) Gewerbering 3 48734 Reken Deutschland Produkt: Minimalmengenschmiersystem DYNACUT-MDE Hiermit erklären wir, dass das oben genannte Produkt allen einschlägigen Bestimmungen der folgenden Richtlinien entspricht: Niederspannungs-Richtlinie 2006/95/EG:2006-12-12 EMV-Richtlinie 2004/108/EG:2004-12-15 Folgende harmonisierte Normen wurden angewandt: EN 60204-1:2006/AC:2010 Sicherheit von Maschinen - Elektrische Ausrüstung von Maschinen - Teil...
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