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Summary of Contents for Dynacut MDM
- Page 1 Minimum quantity lubrication system MDM for external lubrication. Operation manual.
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Page 2: Table Of Contents
Table of contents Table of Contents Foreword Instructions for use Intended use Safety instructions Function description Aerosol generation Layout and function Pictorial representation Controls Assembly Initial filling Commissioning Flooding of the transport lines Default Check the settings Switch off the system Maintenance Cleaning Decommissioning... -
Page 3: Foreword
Foreword We would like to thank you for your confidence in our product. With the acquisition of a DYNACUT-MDM minimum quantity lubrication system for external lubrication, you have decided to use environmentally friendly and economical technology. Our high-quality minimal-quantity lubrication systems have been designed for use on modern machine tools. -
Page 4: Instructions For Use
Intended use The DYNACUT-MDM minimum quantity lubrication must only be used and used according to the instructions given in the operating instructions. In particular, we would like to point out that hazardous substances of any kind, especially... -
Page 5: Safety Instructions
Any other use or use beyond this is considered to be improper. Dynacut UG is not liable for damages resulting from this. The lubricants suitable for use in DYNACUT minimal-quantity lubrication systems for external lubrication are specially adapted to the high requirements of the technology used in their chemical and physical properties. - Page 6 In the event of a fault, the system should be disconnected as soon as possible from the compressed air and voltage supply, e.g. by actuating the quick coupling on the compressed air connection and pulling the mains plug. The unauthorized conversion of the system as well as the use of unauthorized spare parts and accessories are not permitted.
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Page 7: Function Description
Aerosol generation The minimum quantity lubrication system DYNACUT-MDM described here produces a very homogeneous aerosol, based on the size and the distribution of the oil droplets, since the lubricant is atomized in a controlled manner. The functional principle of the spray nozzles makes it possible to produce aerosols with a droplet size of approx. - Page 8 The minimum quantity lubrication system DYNACUT-MDM has a main air valve with which the central compressed air supply can be interrupted. The internal pressure of the lubricant reservoir is indicated by a manometer on the cover plate of the lubricant reservoir.
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Page 9: Pictorial Representation
Pictorial representation Image 1 Description 1 Reservoir for lubricant 2 Regulating valve lubricant 3 Mixing head 4 Spray nozzle 5 Regulating valve atomizing air... -
Page 10: Controls
Controls Image 2 Description 6 Safety valve 7 Pressure regulating valve 8 Main valve air 9 Ball valve spraying air 10 Ball valve lubricant 11 Air connection 6 mm 12 Filling plug... -
Page 11: Assembly
Assembly Installation: The minimum quantity lubrication system should be set up close to the processing machine. We recommend mounting the system directly on the machine housing. Do not install the system in a location where it is exposed to strong vibrations. The system must not be placed near a heat source. -
Page 12: Initial Filling
Initial filling The lubricant reservoir must be depressurized before filling the lubricant. For the first use of the system, it is recommended to fill the lubricant reservoir before connecting it to the compressed air supply. If the system is already connected to the compressed air supply, it must be ensured that the lubricant supply tank has been depressurized before filling. -
Page 13: Commissioning
Connections: The connection of the system may only be carried out by appropriately qualified and instructed personnel. The instructions contained in this operating instructions must be observed. Compressed air supply: Before connecting the compressed air line, ensure that the main air valve is closed. The minimum quantity lubrication systems may only be operated with the specified maximum operating pressure. -
Page 14: Default
Default The adjustment of the valves depends on all process parameters such as cutting speed, materials, cutting tool, etc. and must therefore be re-adjusted on a case by case basis by the machine operator. The basic setting of the systems is as follows: Open main valve for air. -
Page 15: Switch Off The System
Close the ball valve for the coolant first (prevents coolant dripping). Close ball valve for atomizer air. Maintenance DYNACUT minimum quantity lubrication systems are low maintenance. However, to ensure proper operation and to avoid dangers from the start, you should check all connections and connections regularly. -
Page 16: Decommissioning
Final decommissioning If you want to permanently shut down the minimum quantity lubrication system, please observe the legal regulations for the disposal of oil-bearing components. Technical specifications Description Unit DYNACUT MDM Reservoir Housing design PE-plastic Mounting position Vertical Capacity... - Page 17 Konformitätserklärung im Sinne der Maschinenrichtlinie Anhang II 1A Original-Konformitätserklärung Hersteller: Dynacut UG (haftngsbeschränkt) Gewerbering 3 48734 Reken Deutschland Bevollmächtigter Hermann Lensing für die Zusammenstellung der Gewerbering 3 technischen Unterlagen: 48734 Reken Deutschland Produkt: Minimalmengenschmierung MDM Hiermit erklären wir, dass das oben genannte Produkt allen einschlägigen Bestimmungen der Maschinenrichtlinie 2006/42/EG entspricht.
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