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52026469
INSTRUCTION MANUAL
PC-10M
Battery-powered
Pressing Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
NIBCO Inc. – World Headquarters
1516 Middlebury Street
Elkhart, IN 46516
USA
Technical Services
Phone: 1-888-446-4226
Fax: 1-888-336-4226
© 2006 NIBCO Inc.
12/06
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Summary of Contents for Nibco PC-10M
- Page 1 INSTRUCTION MANUAL NIBCO Inc. – World Headquarters 1516 Middlebury Street Elkhart, IN 46516 Technical Services Phone: 1-888-446-4226 Fax: 1-888-336-4226 PC-10M Battery-powered Pressing Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52026469 © 2006 NIBCO Inc. 12/06...
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Page 2: Table Of Contents
PC-10M Battery-powered Pressing Tool Table of Contents Purpose of this Manual Description ..............2 This manual is intended to familiarize all users with the safe operation and maintenance procedures for the Safety ................2 tool: Purpose of this Manual ..........2 PC-10M Battery-powered Pressing Tool Warranty ................. 2 with 120-volt Charger and (2) batteries Important Safety Information ........3-4 PC-100M Battery-powered Pressing Tool with 120-volt Charger, (2) batteries Identification ..............5 and 1/2", 3/4" and 1" Pressing Jaws Specifications ..............5 Keep this manual available to all users. Operation ..............6-8 For additional copies of the manual, visit the NIBCO Maintenance ..............8 website: www.nibco.com Troubleshooting . -
Page 3: Important Safety Information
PC-10M Battery-powered Pressing Tool IMPORTANT SAFETY INFORMATION SAFETY ALERT Wear eye protection when operating or servicing this tool. SYMBOL Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. This symbol is used to call your attention to h azards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides infor- Skin injection hazard: mation for preventing or avoiding the hazard. Oil under pressure easily punctures skin causing serious injury, g angrene, or death. If you are injured by escaping oil, seek medical atten- Immediate hazards which, if not avoided, WILL tion immediately. result in severe injury or death. • Do not use hands to check for leaks. • Depressurize the hydraulic system before servicing. Hazards which, if not avoided, COULD result in severe injury or death. Do not use solvents or flammable Hazards or unsafe practices which, if not avoided, liquids to clean the pressing tool. MAY result in injury or property damage. Solvents or flammable liquids could ignite and cause serious injury or property damage. - Page 4 PC-10M Battery-powered Pressing Tool IMPORTANT SAFETY INFORMATION Do not dispose of batteries in a fire. They will vent Do not allow anything to contact the battery fumes and may explode. terminals. Failure to observe this warning could result in severe • Do not immerse the batteries in liquid. Liquid injury from harmful fumes or burns from flying debris. may create a short circuit and damage the battery. If batteries are immersed, contact your service center for proper handling. • Do not place the battery into a pocket, tool pouch, or tool box with conductive objects. Inspect tool before use. Replace any worn or Conductive objects may create a short circuit d amaged parts. A damaged or improperly assem- and damage the battery. bled tool can break and strike bystanders. • Do not place a battery on moist ground or Failure to observe this warning could result in severe grass. Moisture may create a short circuit and injury or death. damage the battery. Failure to observe these precautions may result in injury or property damage. An incomplete press can cause a leak. • Use proper fitting and tubing combinations. Improper combinations can result in an incom- • Do not store the battery at more than 60 °C plete press. (140 °F). Damage to the battery can result.
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Page 5: Identification
PC-10M Battery-powered Pressing Tool Identification 1. Lock Pin 2. Pressing Head 3. Retract Button 4. Battery Lock 5. Battery Cartridge 6. Trigger Specifications Pressing Tool Length (with jaws and battery) ................18-3/8" (467 mm) Width ........................2-3/8" (60 mm) Depth ........................3-3/4" (95 mm) Mass/Weight (with battery)..................5.5 lb (2.5 kg) Sound Level ....................70.6 dB (A) at 1 meter Vibration ........................< 2.5 m/s2 Hydraulic Oil ...................... Shell Tellus T 15 ® Recommended Operating Temperature Range ....-15 °C (5 °F) through 50 °C (120 °F) Pressing Capacities Maximum Pressing Force ..................44 kN (5 tons) Average Pressing Time ....................5 seconds Average Presses per Charge ................approximately 65 Battery Charging Voltage . -
Page 6: Operation
PC-10M Battery-powered Pressing Tool Operation Inspect tool before use. Replace any worn or • Do not use this tool for continuous use. After d amaged parts. A damaged or improperly 30 to 40 cycles, allow the tool to cool for 15 assembled tool can break and strike bystanders. minutes. Failure to observe this warning could result in severe • Do not secure this tool in a vise. This tool is injury or death. designed for hand-held operation. • This tool may be used in damp or wet environ- ments; however, air-drying is recommended before use if the tool becomes soaked. Damage may result when the tool is operated prior to thorough Electric shock hazard: drying when electrical components are soaked. This tool is not insulated. When • Use this tool for the manufacturer’s intended using this unit on or near energized purpose only. electrical lines, use proper personal Failure to observe these precautions may result in protective equipment. injury or property damage. Failure to observe this warning could result in severe injury or death. Charging the Battery Read the instructions supplied with the battery charger. Important Features of the Unit Wear eye protection when operating • The hydraulic unit incorporates an automatic retraction or servicing this tool. - Page 7 PC-10M Battery-powered Pressing Tool Operation (cont’d) For 1/2", 3/4" and 1" copper tubing sizes: 3. Install the jaw into the pressing tool and align mounting hole in jaw with lock pin. Depress the lock 1. Select the proper pressing jaw for the intended pin to secure the jaw (see views below). application. Examine the jaw for wear, damage, dirt and copper buildup. Clean the compression area if dirty and replace if worn or damaged. Before changing the pressing jaws, remove battery to avoid unintentional operation. Failure to observe this warning could result in severe injury or property damage. 2. Depress lock pin 1 (see views below) and rotate counterclockwise to disengage the pin on the pressing tool. 4. Compress the ends of the jaw together to open the jaws and locate the jaws around the fitting to be pressed (see view below). NIBCO, Inc. 1516 Middlebury Street • Elkhart, IN 46516 USA • 888-446-4226...
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Page 8: Maintenance
PC-10M Battery-powered Pressing Tool Operation (cont’d) Maintenance 5. Reinstall the battery and depress the tool trigger Each Operating Day to press the fitting. Continue to depress the trigger Before use: until the relief valve actuates and the drive rollers 1. Inspect jaws for wear or damage such as cracks, automatically retract. gouges, or chips. Notes: 2. Inspect the tool for damage or leaks. If damage is If the drive rollers do not automatically retract, the detected, call NIBCO technical services or return press is incomplete. the tool to an authorized NIBCO service center for The pressing cycle can be interrupted at any inspection. moment by releasing the trigger. 6. Release the trigger until the drive rollers retract completely. 7. Compress the jaw ends together to open the jaws Skin injection hazard: and remove the jaws from the pressed fitting. Do not use hands to check for Notes: oil leaks. High pressure oil easily punctures skin causing serious The pressing jaws must close completely to ensure injury, gangrene, or death. If injured, a leak-free connection. Always check that jaws seek medical help immediately to close completely during a pressing cycle and no remove oil. -
Page 9: Troubleshooting
PC-10M Battery-powered Pressing Tool Troubleshooting Before You Begin 2. Use a nonflammable contact cleaner or pencil 1. Make sure that the battery is charged. Recheck the battery after several minutes to make sure the eraser to clean the electrical contacts on the battery battery is holding its charge. and pressing tool. 3. Reinstall the battery and check the tool again. Problem Probable Cause Probable Remedy Tool is inoperative. Dirt, contaminants, etc., in ram area Clean tool. of tool. Pressing tool battery contacts damaged. Reform contacts. Tool components worn or damaged. Call NIBCO technical services for referral to an authorized NIBCO service center. Jaws stop during operation. Oil level is low. Call NIBCO technical services for referral to an authorized NIBCO service center. Air in hydraulic system. Pull trigger and hold retract button simultaneously. Hold for approximately 10 seconds. Tool loses oil. Damaged internal seal. Call NIBCO technical services for referral to an authorized NIBCO service center. NIBCO, Inc. 1516 Middlebury Street • Elkhart, IN 46516 USA • 888-446-4226... - Page 10 PC-10M Battery-powered Pressing Tool NIBCO Inc. - World Headquarters 1516 Middlebury Street Elkhart, IN 46516 Technical Services Phone: 1-888-446-4226 Fax: 1-888-336-4226 NIBCO, Inc. 1516 Middlebury Street • Elkhart, IN 46516 USA • 888-446-4226...
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