M-system TC10EM Instruction Manual

5 digit, led display type

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TC10EM
TEMPERATURE CONTROLLER
TC10EM
MODEL
(5 digit, LED display type)
C on t e nt s
BEFORE USE .... .........................................................................................................................2
POINTS OF CAUTION ................................................................................................................2
COMPONENT IDENTIFICATION ................................................................................................3
unit: mm (inch) ..................................................................... 3
INSTALLATION ............................................................................................................................4
TERMINALS CONNECTIONS.....................................................................................................5
FUNCTION DESCRIPTIONS ......................................................................................................6
CONNECTION DIAGRAMS ........................................................................................................7
SYSTEM CONFIGURATIONS & CONTROL EXAMPLES ...........................................................7
MODBUS COMMUNICATION ...................................................................................................8
FUNCTION BLOCK DIAGRAM ................................................................................................. 11
UNIVERSAL INPUT ................................................................................................................... 12
CONTROL OUTPUT ................................................................................................................. 15
LOOP ......................................................................................................................................... 17
BANK .........................................................................................................................................24
EVENT INPUT ...........................................................................................................................30
CT INPUT ..................................................................................................................................31
AUTO-TUNING ..........................................................................................................................33
DISPLAY SETTING ...................................................................................................................34
MODBUS COMMUNICATION CONFIGURATION.....................................................................34
DISPLAY ....................................................................................................................................35
CHARACTER SET ....................................................................................................................35
BUTTONS ..................................................................................................................................36
ERROR MESSAGES .................................................................................................................43
LIGHTNING SURGE PROTECTION .........................................................................................43
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
EM-9581-B Rev.1
P. 1 / 43
Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

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Summary of Contents for M-system TC10EM

  • Page 1: Table Of Contents

    AUTO-TUNING ..........................33 DISPLAY SETTING ........................34 MODBUS COMMUNICATION CONFIGURATION..............34 DISPLAY ............................35 CHARACTER SET ........................35 BUTTONS ..........................36 ERROR MESSAGES .........................43 LIGHTNING SURGE PROTECTION ..................43 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 1 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 2: Instruction Manual

    BEFORE USE ..POINTS OF CAUTION ■ CONFORMITY WITH EC DIRECTIVES Thank you for choosing M-System. Before use, please check • This equipment is suitable for Pollution Degree 2 and In- contents of the package you received as outlined below.
  • Page 3: Component Identification

    Watertight Sealing Terminal Cover M3 Terminal Screw Mounting Bracket – 2 (.08) 96 (3.78) 8 (.31) 92 (3.62) 98 (3.86) 100 (3.93) 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 3 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 4: Installation

    Tighten screws of the brackets until the unit is fixed to the panel. (torque 0.5 N Mounting Bracket Panel Watertight Sealing 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 4 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 5: Terminals Connections

    •RTD/Resistor (3-wire) •RTD/Resistor (3-wire) – •RTD/Resistor (2-wire) •RTD/Resistor (2-wire) CONTROL OUTPUT 3 & 4 CONNECTION e.g. •Potentiometer •Potentiometer – – – – 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 5 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 6: Function Descriptions

    L / P • Input type • Two input points can be assigned respectively with one of M-System clamp-on current sensor (model: CLSE) the selections (1) through (5). • Two input points can be assigned respectively to monitor • Sampling cycle: 100 milliseconds specific control output status.
  • Page 7: Connection Diagrams

    Hot water heat/cool Select operation mode (auto) Start operation Note: The examples above are for single loop, however, dual loop control is also availabe using only one TC10EM. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 7 / 43...
  • Page 8: Modbus Communication

    With the decimal setting ‘2,’ write in ‘4000’ for ‘40.00.’ With the setting ‘3,’ ‘40000’ cannot be written as the maximum range is limited up to 32000. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 8 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 9 *2. Control outputs 1 and 3 are read out at Loop 1 status, Control output 2 and 4 are read at Loop 2 status regardless of the output assignment setting. These bits is always at ‘1’ (ON) with DC output. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 9 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 10 We recommend that a function assigned to an event input be not controlled by a command. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 10 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 11: Function Block Diagram

    Output scaling 0%, 100% Output scaling 0%, 100% Output scaling 0%, 100% Control Output 1 Control Output 2 Control Output 3 Control Output 4 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 11 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 12: Universal Input

    TC C RTD Pt 500 TC N RTD Pt 1000 TC U RTD Pt 50Ω TC L RTD JPt 100 TC P 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 12 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 13 Universal input 2, Input span adjustment INPUT TYPE UNIT 0 − 20mA DC -1000 − +1000mV DC -10 − +10V DC Thermocouple RTD, Resistor Ω Potentiometer 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 13 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 14 -32.000 − +32.000 Related ranges are not automatically scaled when the setting is changed. Be sure to check and change all other values. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 14 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 15: Control Output

    Continuous value By input 2 decimal setting Loop 2, Local SP Continuous value By input 2 decimal setting Loop 2, Input error ON/OFF 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 15 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 16 0 : Normal 1 : Inverted 1448 Control output 2, Output inversion 1608 Control output 3, Output inversion 1768 Control output 4, Output inversion 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 16 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 17: Loop

    ADDRESS PARAMETER RANGE DEFAULT Loop 1, Control mode at startup 0 : MANUAL 1 : AUTO Loop 2, Control mode at startup 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 17 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 18 Disregarded if the selected control strategy is other than the standard PID control. ADDRESS PARAMETER RANGE DEFAULT Loop 1, Direct/reverse action 0 : Reverse 1 : Direct Loop 2, Direct/reverse action 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 18 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 19 3200.0 Loop 2, SP low limit -3200.0 to +3200.0 -3200.0 (decimal by input 2 decimal setting) Loop 2, SP high limit 3200.0 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 19 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 20 With ‘MV at error’ output setting, it outputs the specified output value until the error is cancelled. With STOP setting, the Controller stops operating. It does not restart automatically even when the error is cancelled. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 20 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 21 SP change, no alarm is triggered until the PV is out of the range. Once it is out and then in the range again, normal alarm function starts functioning. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 21 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 22 Loop 1, Alarm 3 OFF delay Loop 2, Alarm 1 OFF delay Loop 2, Alarm 2 OFF delay Loop 2, Alarm 3 OFF delay 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 22 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 23 3 : Control output 3 Loop 2, Alarm 1 output 4 : Control output 4 Loop 2, Alarm 2 output Loop 2, Alarm 3 output 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 23 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 24: Bank

    Loop 2, SP ramp fall rate 0.0 to 3200.0 per second (decimal by input 2 decimal setting) 1987 Loop 2, SP ramp rise rate 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 24 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 25 Loop 2, PID2 I (integral time) 0 to 3999 seconds 1993 Loop 2, PID2 D (derivative time) 0.0 to 999.9 seconds 40.0 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 25 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 26 Loop 1, Cooling sensitivity 2000 Loop 2, Heating sensitivity 0.0 to 999.9 (decimal by input 2 decimal setting) 2001 Loop 2, Cooling sensitivity 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 26 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 27 [Bank 4] ADDRESS PARAMETER RANGE DEFAULT 1650 Loop 1, Deadband -999.9 to +999.9 (decimal by input 1/2 decimal setting) 2002 Loop 2, Deadband 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 27 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 28 Loop 2, Manual reset [Bank 4] ADDRESS PARAMETER RANGE DEFAULT 1651 Loop 1, Manual reset 0.00 to 100.00 % 50.00 2003 Loop 2, Manual reset 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 28 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 29 Loop 2, Alarm 2 low setpoint 1997 Loop 2, Alarm 2 high setpoint 1998 Loop 2, Alarm 3 low setpoint 1999 Loop 2, Alarm 3 high setpoint 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 29 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 30: Event Input

    If only one of the bank bits is assigned for event, the other (non-assigned) bit status is assumed to be OFF when selecting a bank. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 30 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 31: Ct Input

    Controller cannot measure current. Current dis- play shows -0.1A (invalid measurement) and all related alarms are reset except for those latched. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 31 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 32 CT input 2, Heater wire break alarm output 4 : Control output 4 CT input 2, SSR shortcircuit failure alarm output CT input 2, Overload alarm output 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 32 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 33: Auto-Tuning

    100.00 Loop 1, Auto-tuning MV low limit -100.00 Loop 2, Auto-tuning MV high limit 100.00 Loop 2, Auto-tuning MV low limit -100.00 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 33 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 34: Display Setting

    0: None 1: Odd 2: Even ■ STOP BIT ADDRESS PARAMETER RANGE DEFAULT 2052 Stop bit 0: 1 bit 1: 2 bits 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 34 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 35: Display

    0 1 2 5 6 7 – A B E F G J K L O P Q T U V W X 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 35 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 36: Buttons

    Press & hold [Esc] All level Press & hold [Enter] LOOP1 Loop 1: Choose STOP/RUN Choose RUN BANK LOOP2 Loop 2: Choose STOP/RUN CLR.AL BASIC 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 36 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 37 Press & hold [Enter] Press & hold [Esc] Press & hold [Enter] All level C.TYPE BANK C.LOGI CLR.AL I.TYPE Choose BASIC BASIC 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 37 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 38 Control output 4 is assigned. 04. 0 Control output 4, output 0 % 04. 100 Control output 4, output 100 % – End of setting 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 38 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 39 Control output n: Output 0 % Control output n: Output 100 % n. 100 Output inversion n.LOGI (n: Control output ch) 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 39 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 40 D.BAND Loop x: Bank y: Manual reset M.RST (x: Selected loop number) (LED on for selected loop, bank) (y: Selected bank number) 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 40 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 41 By setting this value to “1” and applying, all settings return to initial setting. After reset is completed, this value returns to “0”. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 41 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 42 Press & hold [Enter] Press & hold [Esc] Press & hold [Enter] All level CT1: Current BANK CT2: Current CLR.AL Choose CT BASIC 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P. 42 / 43 Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 43: Error Messages

    CT input error EEP.E Non-volatile memory error LIGHTNING SURGE PROTECTION M-System offers a series of lightning surge protector for protection against induced lightning surges. Please contact M- System to choose appropriate models. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN EM-9581-B Rev.1 P.

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