1. Manuals
  2. Brands
  3. M-system Manuals
  4. Temperature Controller
  5. R3-TC2
  6. Instruction manual

M-system R3-TC2 Instruction Manual

Temperature control module
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
BEFORE USE .... ........................................................................................................... 2
POINTS OF CAUTION ...................................................................................................... 2
COMPONENT IDENTIFICATION .......................................................................................... 2
INSTALLATION ............................................................................................................. 2
TERMINAL CONNECTIONS ............................................................................................... 3
WIRING INSTRUCTIONS .................................................................................................. 4
FUNCTION DESCRIPTIONS ............................................................................................... 5
SYSTEM CONFIGURATIONS & CONTROL EXAMPLES ................................................................ 6
OPERATION ................................................................................................................. 7
MODBUS COMMUNICATION ........................................................................................... 12
SETTING .................................................................................................................. 14
UNIVERSAL INPUT ...................................................................................................... 16
CONTROL OUTPUT ...................................................................................................... 19
LOOP ...................................................................................................................... 21
BANK ...................................................................................................................... 28
EVENT INPUT ............................................................................................................. 34
CT INPUT ................................................................................................................. 35
AUTO-TUNING............................................................................................................ 37
CONTENTS
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
MODEL
EM-8468 Rev.3 P. 1 / 37

Advertisement

Table of Contents
loading

Related Manuals for M-system R3-TC2

Summary of Contents for M-system R3-TC2

  • Page 1: Table Of Contents

    UNIVERSAL INPUT ...................... 16 CONTROL OUTPUT ...................... 19 LOOP ........................21 BANK ........................28 EVENT INPUT ......................34 CT INPUT ......................... 35 AUTO-TUNING......................37 EM-8468 Rev.3 P. 1 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 2: Instruction Manual

    R3-TC2 BEFORE USE ..COMPONENT IDENTIFICATION Thank you for choosing M-System. Before use, please check ■ FRONT VIEW contents of the package you received as outlined below. RUN LED If you have any problems or questions with the product, please contact M-System’s Sales Office or representatives.

  • Page 3: Terminal Connections

    •Thermocouple Di 1 – – – – – – EM-8468 Rev.3 P. 3 / 37 SENSOR SENSOR 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp comp. leadwire comp. leadwire CONTROL OUTPUT 1 & 2 CONNECTION e.g.

  • Page 4: Wiring Instructions

    Applicable wire size: 0.3 – 0.75 mm Recommended manufacturer: Japan Solderless Terminal MFG. Co., Ltd., Nichifu Co., Ltd. 3max 4min 3.2 dia. 12max (mm) EM-8468 Rev.3 P. 4 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 5: Function Descriptions

    5) Thermocouple: (PR) / K / E / J / T / B / R / S / C / N / U / • Input type L / P M-System clamp-on current sensor (model: CLSE) • Two input points can be assigned respectively to monitor • Two input points can be assigned respectively with one of specific control output status.

  • Page 6: System Configurations & Control Examples

    Select operation mode (auto) Start operation Note: The examples above are for single loop, however, dual loop control is also availabe using only one R3-TC2. EM-8468 Rev.3 P. 6 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 7: Operation

    Connect the CONFIG port to the PC and start up the R3CON. The flowchart below shows how to move to the Controller’s setting window. In this example, the R3-TC2 is supposed to be installed in the slot 1. Choose ‘TC2S’ from the list...
  • Page 8 Choose a speci c group to show a parameter list to choose from. Modi ed selections / values are written in the device immediately. For setting details, refer to the R3-TC2 instruction manual. (5) CT INPUT INDICATORS CTx(ON) display shows current value when the relevant control output is ON;...
  • Page 9 SETTING ITEMS TREE PARAMETER SELECTION Loop 1 Operation at startup Loop 1 Control mode at startup AUTO Now the setting is complete. EM-8468 Rev.3 P. 9 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 10 Heater wire break alarm output Control output 3 Control output 3 Output assignment Alarm OR Now the heater wire break alarm setting is complete. EM-8468 Rev.3 P. 10 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 11 Now the setting is complete to switch the temperature setpoint to 50.0°C with the switch closed (ON) and to 40.0°C with the same opened (OFF). EM-8468 Rev.3 P. 11 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 12: Modbus Communication

    47001 through 50000 ■ READING EXAMPLE In order to read the MV value in the table below from the R3-TC2 in the slot position 2, read 1 word at the address 5005, slot 2 top address 5001 added with 4.
  • Page 13 *2. Control outputs 1 and 3 are read out at Loop 1 status, Control output 2 and 4 are read at Loop 2 status regardless of the output assignment setting. These bits is always at ‘1’ (ON) with DC output. EM-8468 Rev.3 P. 13 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 14: Setting

    Parameters are listed with Modbus address and data size in this manual. Access Holding Registers at these addresses to read and write to refer and change settings. Refer to “COMMUNICATION” section for the procedure. EM-8468 Rev.3 P. 14 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 15 Output scaling 0%, 100% Output scaling 0%, 100% Output scaling 0%, 100% Control Output 1 Control Output 2 Control Output 3 Control Output 4 EM-8468 Rev.3 P. 15 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 16: Universal Input

    TC C RTD Pt 500 TC N RTD Pt 1000 TC U RTD Pt 50Ω TC L RTD JPt 100 TC P EM-8468 Rev.3 P. 16 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 17 Universal input 2, Input span adjustment INPUT TYPE UNIT 0 − 20mA DC -1000 − +1000mV DC -10 − +10V DC Thermocouple RTD, Resistor Ω Potentiometer EM-8468 Rev.3 P. 17 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 18 -32.000 − +32.000 Related ranges are not automatically scaled when the setting is changed. Be sure to check and change all other values. EM-8468 Rev.3 P. 18 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 19: Control Output

    Continuous value By input 2 decimal setting Loop 2, Local SP Continuous value By input 2 decimal setting Loop 2, Input error ON/OFF EM-8468 Rev.3 P. 19 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 20 *6. Default value and engineering unit depends upon the model number suffix code as in the table below. MODEL DEFAULT(OUTPUT 0%) DEFAULT(OUTPUT 100%) UNIT R3-TC2Ax 20.0 R3-TC2Vx 10.0 R3-TC2Px 100.0 EM-8468 Rev.3 P. 20 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 21: Loop

    RANGE DEFAULT +193 Loop 1, Control mode at startup 0 : MANUAL 1 : AUTO +449 Loop 2, Control mode at startup EM-8468 Rev.3 P. 21 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 22 Disregarded if the selected control strategy is other than the standard PID control. ADDRESS PARAMETER RANGE DEFAULT +195 Loop 1, Direct/reverse action 0 : Reverse 1 : Direct +451 Loop 2, Direct/reverse action EM-8468 Rev.3 P. 22 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 23 Loop 2, SP low limit -3200.0 to +3200.0 -3200.0 (decimal by input 2 decimal setting) +455 Loop 2, SP high limit 3200.0 EM-8468 Rev.3 P. 23 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 24 With ‘MV at error’ output setting, it outputs the specified output value until the error is cancelled. With STOP setting, the Controller stops operating. It does not restart automatically even when the error is cancelled. EM-8468 Rev.3 P. 24 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 25 SP change, no alarm is triggered until the PV is out of the range. Once it is out and then in the range again, normal alarm function starts functioning. EM-8468 Rev.3 P. 25 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 26 Loop 1, Alarm 3 OFF delay +580 Loop 2, Alarm 1 OFF delay +588 Loop 2, Alarm 2 OFF delay +596 Loop 2, Alarm 3 OFF delay EM-8468 Rev.3 P. 26 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 27 Loop 2, Alarm 1 output 4 : Control output 4 +590 Loop 2, Alarm 2 output +598 Loop 2, Alarm 3 output EM-8468 Rev.3 P. 27 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 28: Bank

    Loop 2, SP ramp fall rate 0.0 to 3200.0 per second (decimal by input 2 decimal setting) +1986 Loop 2, SP ramp rise rate EM-8468 Rev.3 P. 28 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 29 Loop 2, PID2 I (integral time) 0 to 3999 seconds +1992 Loop 2, PID2 D (derivative time) 0.0 to 999.9 seconds 40.0 EM-8468 Rev.3 P. 29 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 30 Loop 1, Cooling sensitivity +1999 Loop 2, Heating sensitivity 0.0 to 999.9 (decimal by input 2 decimal setting) +2000 Loop 2, Cooling sensitivity EM-8468 Rev.3 P. 30 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 31 [Bank 4] ADDRESS PARAMETER RANGE DEFAULT +1649 Loop 1, Deadband -999.9 to +999.9 (decimal by input 1/2 decimal setting) +2001 Loop 2, Deadband EM-8468 Rev.3 P. 31 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 32 Loop 2, Manual reset [Bank 3] ADDRESS PARAMETER RANGE DEFAULT +1650 Loop 1, Manual reset 0.00 to 100.00 % 50.00 +2002 Loop 2, Manual reset EM-8468 Rev.3 P. 32 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 33 Loop 2, Alarm 2 low setpoint +1996 Loop 2, Alarm 2 high setpoint +1997 Loop 2, Alarm 3 low setpoint +1998 Loop 2, Alarm 3 high setpoint EM-8468 Rev.3 P. 33 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 34: Event Input

    If only one of the bank bits is assigned for event, the other (non-assigned) bit status is assumed to be OFF when selecting a bank. EM-8468 Rev.3 P. 34 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 35: Ct Input

    ON and/or OFF status longer than the minimum duration for one control cycle, the Controller can- not measure current. Current display shows -0.1A (invalid measurement) and all related alarms are reset except for those latched. EM-8468 Rev.3 P. 35 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 36 CT input 2, Heater wire break alarm output 4 : Control output 4 +522 CT input 2, SSR shortcircuit failure alarm output +528 CT input 2, Overload alarm output EM-8468 Rev.3 P. 36 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

  • Page 37: Auto-Tuning

    Loop 1, Auto-tuning MV low limit -100.00 +465 Loop 2, Auto-tuning MV high limit 100.00 +466 Loop 2, Auto-tuning MV low limit -100.00 EM-8468 Rev.3 P. 37 / 37 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...

Table of Contents