RTA 460MSBS Product User Manual

RTA 460MSBS Product User Manual

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460MSBS - Protocol Gateway
Product User Guide
th
Software Build Date: January 15
, 2015
Revision 3
Real Time Automation, Inc.
1
1-800-249-1612

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Summary of Contents for RTA 460MSBS

  • Page 1 460MSBS - Protocol Gateway Product User Guide Software Build Date: January 15 , 2015 Revision 3 Real Time Automation, Inc. 1-800-249-1612...
  • Page 2 Trademarks CompactLogix, ControlLogix, & PLC-5 are registered trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of the ODVA. MicroLogix, RSLogix 500, and SLC are trademarks of Rockwell Automation, Inc. Microsoft, Windows, and Internet Explorer are registered ® trademarks of Microsoft Corporation. BACnet is a registered trademark of American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE).
  • Page 3: Table Of Contents

    Overview ............................... 5 Required Tools and Data ..........................6 Powering The Gateway ..........................7 Accessing the Main Page..........................8 Error: Main Page Does Not Launch ....................... 9 Main Page ..............................10 Device Configuration ........................... 11 Modbus TCP/IP Server Configuration ......................12 Modbus TCP/IP Server Configuration-Data Groups ..................
  • Page 4 Security - Log Out ............................42 Email Configuration ............................ 43 Alarm Configuration ............................ 44 Diagnostics – Alarm Status ........................46 Alarms – Active ............................46 Alarms – Clear ............................47 Change of State (COS) Configuration ......................48 Diagnostics Info ............................49 Diagnostics –...
  • Page 5: Overview

    Overview The 460MSBS gateway connects a Modbus TCP Client device to a BACnet/IP Client. By following this guide, you will be able to configure the 460MSBS. You will set the gateway’s network settings, configure device specific parameters for initial operation, and integrate the device into your application.
  • Page 6: Required Tools And Data

    Required Tools and Data You will need the following tools: The gateway The provided CD-ROM o IPSetup.exe can also be downloaded: http://www.rtaautomation.com/product/460-gateway-support/ A PC with an internet browser o Browser configuration is Firefox / Internet Explorer / Google Chrome compatible The supplied Ethernet crossover cable A 7-30 VDC power source Real Time Automation, Inc.
  • Page 7: Powering The Gateway

    Powering The Gateway The following steps will allow you to properly and safely power the gateway. Warning improper wiring will cause unit failure Use the Barrel Connector the Screw Terminals power connection, both 1. Connect a 24VDC power source to the gateway. a.
  • Page 8: Accessing The Main Page

    Accessing the Main Page The following steps will allow you to connect to the browser based configuration of the gateway. 1. Using the supplied crossover cable, connect the gateway to your PC. 2. Insert the provided CD-ROM. 3. Run the IPSetup.exe program from the CD-ROM. 4.
  • Page 9: Error: Main Page Does Not Launch

    Error: Main Page Does Not Launch If the Main Page does not launch please verify the following: 1. Check that the PC is set for a Static IP Address a. Open a MS-DOS Command Prompt b. Type “ipconfig” and press enter c.
  • Page 10: Main Page

    Main Page The main page is where important information about your gateway and its connections are displayed. Mode (orange box below): Running Mode: Protocol communications are enabled Configuration cannot be changed during Running Mode. If changes are needed, click the Configuration Mode button shown in the green box below Configuring Mode:...
  • Page 11: Device Configuration

    Device Configuration The device configuration area is where you assign the device description, IP address, and other network parameters. Changes can only be made when the gateway is in Configuration Mode. Click the Edit button to make these changes. Once you are done configuring the Description and the Network Settings, click the Save Parameters button.
  • Page 12: Modbus Tcp/Ip Server Configuration

    Modbus TCP/IP Server Configuration Click the Modbus TCP/IP Server button to access the configuration page. 1) Enter a Device Label to identify the device within the gateway. 2) TCP Port: Enter in a TCP Port for the Modbus TCP Server to listen on. Default for Modbus TCP/IP is 502.
  • Page 13: Modbus Tcp/Ip Server Configuration-Data Groups

    Modbus TCP/IP Server Configuration-Data Groups The bottom area of the Modbus TCP/IP Server Configuration page lets you configure up to 100 Data Groups for both the Read/Write. There are two ways to configure this protocol: • Auto-Server Mode(Default) • Manual Mode NOTE: You may go back and forth between modes, but when reverting from Manual Mode to Auto- Server Mode, all changes made in Manual Mode will be discarded.
  • Page 14: Modbus Tcp/Ip Server Data Group Configuration: Auto-Server Mode (Default)

    Modbus TCP/IP Server Data Group Configuration: Auto-Server Mode (Default) While in Auto-Server mode the # of data groups and the actual data groups themselves cannot be edited. Auto- Server Mode looks at the other protocol and then configures the Data Groups to match. The Data Formats will be defined after the other protocol is configured.
  • Page 15: Modbus Tcp/Ip Server Data Group Configuration: Manual Mode

    Modbus TCP/IP Server Data Group Configuration: Manual Mode 1. Click the Edit Data Groups button to switch from Auto-Server Mode to Manual Mode. Once clicked the button will read Auto-Configure Server. The fields under the Data Groups can now be edited. a.
  • Page 16 This means that Register 1 will hold the length of the string and Registers 2-5 will hold the string contents. This string can contain a max of 8 characters. c. Enter a Starting Address (1-based). d. Enter the # of Points to write. This will allocate the number of the data type selected. Real Time Automation, Inc.
  • Page 17: Bacnet/Ip Server Configuration

    BACnet/IP Server Configuration Click the BACnet/IP Server button to access the primary configuration page for this device. 1) Enter a Device Label. This is an internal device alias used during data mapping. 2) Enter the decimal value of the UDP Port that the gateway will communicate on (Default is 47808 (0xBAC0)).
  • Page 18: Bacnet/Ip Server Configuration-Data Groups

    BACnet/IP Server Configuration-Data Groups The bottom area of the BACnet/IP Server Configuration page lets you configure multiple objects for Read and Write Groups. There are two ways to configure this protocol: • Auto-Server Mode(Default) • Manual Mode NOTE: You may go back and forth between modes, but when reverting from Manual Mode to Auto- Server Mode, all changes made in Manual Mode will be discarded.
  • Page 19: Bacnet/Ip Server Configuration: Auto-Server Mode (Default)

    BACnet/IP Server Configuration: Auto-Server Mode (Default) While in Auto-Server mode no fields under the Data Groups can be edited. Auto-Server Mode looks at the other protocol and then configures the Data Groups below to match. BACnet/IP points and will be defined after the other protocol is configured.
  • Page 20: Bacnet/Ip Server Object Configuration - Analog Objects

    BACnet/IP Server Object Configuration – Analog Objects Click the Set Up BACnet Names, Units, and COV button at the bottom of the BACnet/IP Server Configuration page to access the Object Configuration page. When in Auto-Server Mode, these fields are not configurable. Follow these steps to customize Analog Inputs or Outputs in Manual Mode.
  • Page 21: Bacnet/Ip Server Object Configuration - Binary Objects

    BACnet/IP Server Object Configuration – Binary Objects Click the Set Up BACnet Names, Units, and COV button at the bottom of the BACnet/IP Server Configuration page to access the Object Configuration page for this device. When in Auto-Server Mode, these fields are not configurable. Follow these steps to configure Binary Input or Outputs in Manual Mode.
  • Page 22: Bacnet/Ip Server Object Configuration - Characterstring Value Objects

    BACnet/IP Server Object Configuration – CharacterString Value Objects Click the Set Up BACnet Names, Units, and COV button at the bottom of the BACnet/IP Server Configuration page to access the Object Configuration page for this device. When in Auto-Server Mode, these fields are not configurable. Follow these steps to configure Binary Inputs or Outputs in Manual Mode.
  • Page 23: Bacnet/Ip Server Object Configuration - Group Names

    BACnet/IP Server Object Configuration – Group Names Click the Set Up BACnet Names, Units, and COV button at the bottom of the Advanced BACnet/IP Server Configuration page. When in Auto-Server Mode, these fields are not configurable. The Group Name is designed to be used when there are multiple BACnet/IP objects that have the same name.
  • Page 24: Bacnet/Ip Server Routing Configuration

    BACnet/IP Server Routing Configuration Click the Set Up Static Device Binding and Foreign Device registration button at the bottom of the BACnet/IP Server Configuration page to access the Routing Configuration page for this device. These settings are used when connecting to a BACnet/IP Client on a different subnet. There are 2 ways to cross subnets on BACnet/IP: 1) Foreign Device Registration (Recommended): This option can be used ONLY when the BBMD (BACnet/IP Broadcast Management Device) device on the other subnet (often integrated into...
  • Page 25: Mapping - Transferring Data Between Devices

    Mapping - Transferring Data between Devices There are 5 ways to move data from one protocol to the other. You can combine any of the following options to customize your gateway as needed. Option 1 – Data Auto-Map: The gateway will automatically take the data type (excluding strings) from one protocol and look for the same data type defined in the other protocol.
  • Page 26: Display Mapping And Values

    Display Mapping and Values The Display Data and Display String pages are where you can view the actual data for each mapping that is set up. Display Data Click the Display Data button to view how the data is mapped and what the values of each mapping are. Here you will see how each data point (excluding strings) is mapped.
  • Page 27 If there are values of “- -“ on this page, it indicates that the source has not yet been validated and no data is being sent to the destination. The example below reflects the Modbus to PLC flow of data. The Modbus (right side) is the source and the PLC (left side) is the destination.
  • Page 28: Display String

    Display String Click the Display String button to view how the string data types are mapped and what the values of each string are. Here you will see how each string from each protocol is mapped to the other. To view, select the source or destination group and the String from the dropdown menu to generate the information regarding that device.
  • Page 29: Data And String Mapping - Auto-Map

    Data and String Mapping – Auto-Map The Auto-Map function looks at both of the protocols and will map the data between the two protocols as best as it can so that all data is mapped. Inputs of like data types will map to outputs of the other protocols like data types first.
  • Page 30: Data Mapping - Explanation

    Data Mapping – Explanation Below are the different parts that can be modified to make up a data mapping. 1. Enable (red box above): Check to enable mapping. If not checked, this mapping is skipped. 2. Source Field (yellow box above) : a.
  • Page 31: Data Mapping - Adding Diagnostic Information

    Data Mapping – Adding Diagnostic Information Data Mapping offers 5 different types of information in addition to any scan lines specified for each protocol. IMPORTANT NOTE: Only add Diagnostic Information AFTER both sides of the gateway have been configured. If changes to either protocol are made after diagnostic information has been added to the mapping table, it is necessary to verify all mappings.
  • Page 32 may be beneficial to know if a Server/Slave device is down. By using this Network Bitmap Status you can expose the connection statuses of individual devices. b. 0x00000002 shows that only device 2 is connected c. 0x00000003 shows that only devices 1 and 2 are connected d.
  • Page 33 Recoverable Faults: 0x00FF0000 (bit 16-23)3 byte Hex: Bit Position: Decimal: Explanation: 0x01 65,536 recoverable fault - timed out 0x02 131,072 recoverable fault - Slave err Non-Recoverable Faults 0xFF000000 (bit 24-31)4 byte Hex: Bit Position: Decimal: Explanation: 0x01 16,777,216 nonrecoverable fault – task fatal err 0x02 33,554,432...
  • Page 34: String Mapping - Explanation

    String Mapping – Explanation Below are the different parts that can be modified to make up a string mapping. String data types can only be mapped to other string data types. There is no manipulation that can be done on the string. 1.
  • Page 35: Mapping - Auto-Map Mode To Manual-Map Mode

    Mapping – Auto-Map Mode to Manual-Map Mode To transition from Auto-Map mode to Manual-Map mode, click the Edit Mapping button. After you click this button, you will be prompted to confirm if this is really what you want to do. Click OK to proceed to Manual Map mode or click Cancel to remain in Auto-Map mode.
  • Page 36: Mapping - Manual-Map Mode To Auto-Map Mode

    Mapping – Manual-Map Mode to Auto-Map Mode To transition from Manual-Map mode to Auto-Map mode, click the Auto Map Mode button. After you click this button, you will be prompted to confirm if this is really what you want to do. Click OK to proceed to delete all current mappings and go to Auto-Map mode.
  • Page 37: View Data Mapping As Text

    View Data Mapping as Text The View as Text page displays the point to point mapping(s) you set up in the Data Mapping section. This will also display any manipulation(s) that are configured. Each line on this page will read as follows: ->...
  • Page 38: View String Mapping As Text

    View String Mapping as Text The View as Text page displays the string mapping(s) you set up in the String Mapping section. Each line on this page will read as follows: -> -> Mapping number source point destination point Copy If you are looking for a specific point to see if it is mapped, you can do a find in this text box for your point in question.
  • Page 39: Security Configuration

    Security Configuration You can configure Security for 3 administrators, 5 users, and 1 guest. THIS IS A TOTAL SECURITY FEATURE The security feature offers a way to password protect access to diagnostics and configuration on the network. The security feature does not protect against “Air Gap” threats. If the gateway can be physically accessed, security can be reset.
  • Page 40: Security Configuration-Security Levels

    Security Configuration-Security Levels Each webpage in our gateway can have a separate security level associated with it for each user. Security Levels: 1. Full Access: Capability to view and configure a web page. 2. View Access: Capability to view a web page, but cannot configure parameters. 3.
  • Page 41: Security - Log In

    Security - Log In Username: Name of the user to login. Password: Password of the user to login. Log In: If login is successful, the user will be redirected to the Main Page. Send Password to Email: Sends the specified User’s Password to the email configured for that user. Display Hint: Displays the hint specified for the User if one was set up.
  • Page 42: Security - Log Out

    Security - Log Out Once a user is done with a session they may click logout at the top of any page. The user may also be logged out for inactivity based off of the Log Out Timer specified during the configuration. Closing the browser is not sufficient to log out.
  • Page 43: Email Configuration

    Email Configuration You can configure up to 10 email addresses. 1. SMTP Mail Username: The email address that the smtp server has set up to use. 2. SMTP Mail Password: If authentication is required, enter the smtp Server’s password (Optional). 3.
  • Page 44: Alarm Configuration

    Alarm Configuration 1. Alarm Delay upon Powerup: At Powerup, the gateway will have values of ‘0’ stored for all data. This may cause alarms to trigger before these values are updated by the mating protocols. Set this field to provide needed time to update fields before considering values for alarms. 2.
  • Page 45 5. In the Clear Error Section: a. Select the Clear Error Operation. Available options are <, >, <=, >=, !=, ==, and Change of State (COS). This is the operation that will be used to compare the Data Point value against the Error Value to determine if the alarm needs to be cleared.
  • Page 46: Diagnostics - Alarm Status

    Diagnostics – Alarm Status Alarm Status will only display under the Diagnostic menu tab if at least 1 Alarm is enabled. 1. # Alarms Enabled: This is a count of enabled alarms. 2. # Alarms Active: This is how many alarms are presently active (set). 3.
  • Page 47: Alarms - Clear

    Alarms – Clear When an alarm is cleared, the following will occur: 1. A one-time notification will be sent to the email associated with the alarm. a. For duplicate emails to occur, the alarm must become active and then be cleared again. 2.
  • Page 48: Change Of State (Cos) Configuration

    Change of State (COS) Configuration The gateway, by default only writes when data has changed. The gateway also waits to write any data to the destination until the source protocol is successfully connected. Default values should fit most applications. Change these values with caution as they affect performance. 1.
  • Page 49: Diagnostics Info

    Diagnostics Info The Diagnostic page is where you will be able view the gateway’s translations and protocol specific status information. For protocol specific diagnostic information, refer to the next three pages. Diagnostics – Data and String Mapping The Diagnostics->Diagnostic Info->System section displays the number of translations that are enabled, for both Data and String data types, the number of mappings that have an error, and the first mapping that has an error.
  • Page 50: Diagnostics - Modbus Tcp/Ip Server

    Diagnostics – Modbus TCP/IP Server Select the Modbus TCP/IP Server in the dropdown menu on the Diagnostic. Additional diagnostic information can be found by clicking on the Help button. Clear All Values - This will only affect Displayed Values. 1. This will return all values displayed to 0 and clear the status string. 2.
  • Page 51: Diagnostics - Modbus Tcp/Ip Server

    Diagnostics – Modbus TCP/IP Server LED Status: 1. Good Communication (Solid Green) – The gateway is connected to a Modbus TCP/IP Client and communicating as expected. 2. Not Connected (Flashing Green) – The Modbus TCP/IP Client has never attempted to open up communication to the gateway.
  • Page 52: Diagnostics - Bacnet/Ip Server

    Diagnostics – BACnet/IP Server Select the BACnet/IP Server in the drop down menu on the Diagnostic page. Additional diagnostic information can be found by clicking on the Help button. Additional diagnostic information can be found by clicking on the Help button. Device Status: 1.
  • Page 53 Variables: 1. Total Msg Request Count – Total Number of Messages Received from the BACnet/IP Client. 2. Read Property Request Received – Number of Read Property requests received from the BACnet/IP Client. 3. Read Multiple Property Request Received – Number of Read Property Multiple requests received from the BACnet/IP Client.
  • Page 54 c. “Invalid Tag” – BACnet/IP message is not how the gateway expects the message. d. “Parameter Out of Range” – The BACnet/IP Client is asking for information outside of the gateway's defined range. 4. BS: Message Error “XXXXX”- The gateway is sending an error a message due to the listed explanation: “Inconsistent parameters”...
  • Page 55: Led Configuration

    LED Configuration To modify the behavior of the LEDs on the 460 gateway, navigate to Other->Setup LEDs. The LED Configuration page lets you configure the LEDs on the gateway. Each LED may be set to Disabled, Protocol 1, or Protocol 2. If either Protocol is a Master/Client, you may set the LED to represent either all Slaves/Servers configured in our gateway or a particular Slave/Server device.
  • Page 56: Configuration Files

    Configuration Files To access the configuration files in the 460 gateway, navigate to other->Export/Import Config. Export Configuration The export tool allows you to save your gateway configuration for backup or to be exported into another gateway. This file is named rta_cfg.rtax by default. Network settings will not be saved in this configuration since they must be unique for each gateway.
  • Page 57: Utilities

    Utilities The Utilities screen displays information about the gateway including Operation Time, File System Usage, Memory Usage, and Memory Block Usage. Here you can also: • View the Revisions of the Software for each Stack. • View all of the Flash Files within the gateway. •...
  • Page 58: Completing The Installation

    Completing the Installation You have now set up your gateway for communication and are ready to place the device in your application. Support for your device is available any time. Toll free: 800-249-1612 Email: support@rtaautomation.com Real Time Automation, Inc. 1-800-249-1612...

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