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This user manual is guide for you to understand function of various parts, riding operation, maintenance schedule and basic maintenance of your new Raybar motorcycle. Please go through this manual to understand your motorcycle before using it. Please contact your dealer for detailed information about the product and for after sale services.
CONTENTS Motorcycle identification................................01 View and part names Front top view..................................02 Right side view..................................03 Left side view..................................04 Parts function....................................05 Inspection before riding.................................. 11 Starting engine & riding operation..............................12 Maintenance schedule..................................13 General inspection & repair................................14 Technical specification..................................16 Electrical circuit diagram................................. 18...
MOTORCYCLE IDENTIFICATION Engine Number VIN number Frame number Engine serial number is engraved on Vehicle identification number (VIN) is Frame number is engraved on the crankcase assembly. stamped on steering head tube. steering head tube. Note - Frame number and engine number is usually required for vehicle registration and insurance purpose.
LEFT SIDE VIEW 1. Indicator 6. Side cover 2. Fuel tank side cover 7. Rear suspension 3. Leg guard 8. Chain case 4. Engine 9. Side stand 5. Pedal gear change 10. Main stand...
PARTS FUNCTION Meters and indicators 1. Odometer – Records accumulated riding distance. 2. Speedometer – Displays riding speed of motorcycle. 3. “ ” High beam indicator – Indicator turns ON when head lamp is in high beam. 4. Gear Indicator – Displays current gear in which vehicle is operating. 5.
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Left handlebar control switches 1. Headlamp dimmer switch- This switch is used to change headlamp position from low beam to high beam or vice versa. 2. Turn signal switch – Operate the switch when turning right or left by pushing the switch towards right or left.
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Right handlebar control switches 1. Electric starter switch – When this switch is pressed, starter motor cranks the Engine. This switch should not be operated over 5 seconds continuously. 2. Headlamp switch – (a) “ “ position – The headlamp , front parking light and tail lamp are turned ON. (b) “...
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Fuel cock The fuel cock is 3 way fuel flow regulator. It has 3 options OFF, ON and RES. (A) OFF – When t he v ehicle is not to be used, rotate the knob until it comes to OFF position. This will stop the fuel flow to the carburetor.
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Fuel filter A fuel filter is a filter in the fuel line that screens out dirt and rust particles from the fuel. From fuel tank, fuel goes to carburetor after passing through fuel filter. Throttle It controls the fuel air mixture flow from carburetor to engine. To increase the speed of the vehicle, rotate throttle in backward direction and to decrease the speed of the vehicle, rotate throttle in forward direction.
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Starting lever or Kick This is used to start the engine manually. To start the engine by kick, you need to place your foot on the lever and push it downwards quickly. Pedal brake This is used to apply braking force on rear wheels. When you want to stop the vehicle or reduce speed, you need to press the pedal brake in downward direction.
Inspection before riding In order to ensure your safety, make a general inspection before riding according to the table given below – Item Inspection Remark Fuel system Check fuel capacity and fuel leakage For the vehicles with different riding miles Check carburettor for fuel leakage and idle speed for stability and proper and performance, please adopt different Carburetor...
Starting engine & riding operation Starting Engine - Follow below mentioned steps to start the vehicle: 1. Unlock steering, and turn ignition key to “ON”position. Shift gear to“N”neutral position or pull clutch lever. 2. Grip front brake lever or press rear brake pedal. 3.
Maintenance schedule Perform maintenance according to the odometer reading or time interval, whichever comes first. Interval Initial 1000 km Every 4000 km Every 8000 km Miles 2400 4800 Item Months Battery ( Specific gravity of electrolyte ) Cylinder head nuts & exhaust pipe bolts Camshaft drive chain Air cleaner Clean every 3,000km Replace every 12,000km...
General inspection & repair oil dipstick Check and replacement of engine oil Engine oil level check (1) Stop the engine and park the motorcycle with main stand vertically in flat surface. (2) Wait for one minute and then check the oil level through the engine oil level sight glass. Replacement of engine oil Following procedure needs to be followed to replace oil - (1) Park the motorcycle vertically with main stand in flat surface.
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General inspection & repair Spark plug Check and replace 1. Disconnect the spark plug cap from the spark plug. 0.6-0.7 mm 2. Clean any dirt from around the spark plug base. Remove the spark plug by using the plug wrench. 3.
Technical specification Engine Specification Cooling Air cooled No. of cylinders Type (CG or CB) Balanced or Non balanced Non balanced Displacement/Capacity 150 CC Max. Power 8.5 kw/8000r/min Max. Torque 10 N.m/7500r/min Bore x Stroke 62×49.5 Compression Ratio 9.2:1 Starting Electric/ Kick start Top speed 98 KM/H 2.3L/100km...
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Technical specification Wheels & Tyres Wheel Size Front 1.85×18 Wheel Size Rear 1.85×18 2.75-18 Tyre Size Front Tyre Size Rear 3.25-18 Tyre Type (Tubeless or with Tube) With tube Electrical/Control System Battery DC - 12VN7-4A 12V/35W Head Lamp Head Lamp Type (Normal/LED) Normal Tail/Stop Lamp 12V/15W...