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Waupaca Paca-Ryde Installation Instructions Manual

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Installation Instructions
1726 North Ballard Road, Suite 1 • Appleton, WI 54911
Phone 920-991-9082 • Fax 920-991-9087
Technical Support 855-804-5774
www.waupacaelevator.com
PMI116-S
APRIL 2018
Paca-Ryde
Elevator
Series 116
1,000 lbs.

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Summary of Contents for Waupaca Paca-Ryde

  • Page 1 Installation Instructions Paca-Ryde Elevator Series 116 1,000 lbs. 1726 North Ballard Road, Suite 1 • Appleton, WI 54911 Phone 920-991-9082 • Fax 920-991-9087 Technical Support 855-804-5774 www.waupacaelevator.com PMI116-S APRIL 2018...

  • Page 3: Table Of Contents

    Installation Table of Contents Series 116 General Information Description ..............Page Description ............... Page Modular Wiring Car Top Layout ............37 General Information ................4 Warning and Safety Label Install............5 Car Top Modular Wiring................38 Tape Reader Interface Board Connections .......39 Factory Installed Warning &...

  • Page 4: General Information

    GENERAL INFORMATION Ethical Standards Waupaca Elevator Company subscribes to the ACCESSIBILITY EQUIPMENT MANUFACTURERS ASSOCIATION (AEMA) Code of Ethical Practices: Be it resolved that we will conduct our business aff airs in such a manner that they will be fair to all parties concerned.

  • Page 5: Warning And Safety Label Install

    (automatic gate only) DANGER OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS FOR WAUPACA ELEVATOR WITH MANUAL GATE FOR WAUPACA ELEVATOR WITH AUTOMATIC GATE 1. Close hoistway door and close elevator gate. 1. Close hoistway door and the elevator gate will automatically close. 2. If keylock is provided, insert key in lock and turn to “ON”.

  • Page 6: Factory Installed Warning & Safety Label Installation

    Do not enter or service yourself. Call a qualified repairman. L-006392-A WAUPACA ELEVATOR INC. ENCLOSED ELEVATOR CONTROL PANEL EMI III AC & DC EMI IV AC & DC GATE EMI AC & DC E180739 XXXXXX "As to electrical, shock and fire hazard, and in accordance with...

  • Page 7: Hyrdaulic Elevator Recommended Tool List

    HYDRAULIC ELEVATOR RECOMMENDED TOOL LIST SERIES : 114, 116 Safety Equipment Hand Tools □ □ Hard Hat Socket & Wrench Set □ □ Safety Glasses Allen Wrenches SAE & Metric □ □ Steel Toe Boots Utility Knife □ □ Heavy Gloves Cable Cutter □...

  • Page 8: Return Material Authorization

    Credit will not be issued if the parts have been installed improperly or misused. 8. Any electrical items returned in proper working condition will be returned to the dealer at the dealer’s expense. 9. Waupaca Elevator reserves the right to deny credit. 10. Some parts may be subject to a 20% restock fee.

  • Page 9: Troubleshooting With Tech Support

    CUTTING FALLING KINK PINCH STATIC ECO-SYSTEM ELECTRIC CRUSH INHALATION ELECTRICITY TROUBLESHOOTING WITH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD TECHNICAL SUPPORT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD Series: ALL Having the following items on hand will make the troubleshooting process easier and quicker.

  • Page 10: Hoistway Dimensions

    Hoistway Dimensions SERIES: ALL Hoistway Dimensions Hoistway must be plumb, square and have no dimension greater than 1” or less than 1/2” as compared to the hoistway layout drawings. Note: The use of a laser level is recommended for verifying the hoistway dimensions and for locating and marking the center line during rail bracket installation.

  • Page 11: Rail And Pedestal Installation

    CRUSH CUTTING FALLING PINCH RAIL AND PEDESTAL CRUSH CRUSH CRUSH HAZARD INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : ASSEMBLE MAIN RAIL PER FIELD DRAWINGS Use fi eld drawings to determine where to center the rail on the hoistway wall and mark a centerline. Mark plumb line 16 5/8”...

  • Page 12: Two Piece Jack Assembly

    CRUSH CUTTING FALLING PINCH PUNCTURE ECO-SYSTEM TWO PIECE CRUSH CRUSH CRUSH HAZARD JACK ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES 114 - 116 ATTENTION BOLT Make sure that all pistons, cylinder and components are kept from damage, loss or contamination. Carefully examine piston for damages, scratches, score marks or nicks.

  • Page 13: Jack Installation

    JACK INSTALLATION Series: 114, 116 Note: Contaminated oil will cause valve problems and more intensive maintenance. 1. Set jack cup onto pedestal. 2. Verify that socket head cap screw is installed in bottom of jack. Set jack onto jack cup by inserting head of screw into jack cup alignment hole.

  • Page 14: Ram Header Installation

    CRUSH FALLING CUTTING KINK PINCH RAM HEADER CRUSH CRUSH CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : GUIDE BLOCK Remove jack mounting bracket from ram GUIDE BLOCK header by removing the following: (4) 1/2” lock washer (4) 1/2”...

  • Page 15: Controller Installation And Wiring

    CUTTING FALLING PINCH STATIC ELECTRIC CRUSH CONTROLLER ELECTRICITY INSTALLATION AND CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRING SERIES : 114, 116 Disconnect Power Before Wiring • Locate controller enclosure in the machine room as required by code. •...
  • Page 16 CUTTING FALLING PINCH STATIC ELECTRIC CRUSH CONTROLLER ELECTRICITY INSTALLATION AND CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRING SERIES : 114, 116 Overhead View Note: The machine room may be placed on any floor of on any level of the home Build out Disconnect...

  • Page 17: Gmv/Ols Hydraulic Power Unit Installation

    ANTI- CUTTING PINCH GMV/OLS CRUSH CRUSH FALLING INHALATION ECO-SYSTEM ELECTRIC STATIC HYDRAULIC POWER UNIT CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD HAZARD INSTALLATION SERIES : 114 , 116 Do not allow the hydraulic oil to become contaminated with foreign debris by maintaining a clean work environment.

  • Page 18: Final Limit Installation

    ANTI- CRUSH ELECTRIC FALLING PINCH CRUSH CUTTING STATIC FINAL LIMIT INSTALLATION HAZARD ALERT HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 116 DO NOT RUN ELEVATOR WITHOUT THE FINAL LIMIT SWITCH INSTALLED! Position the top fi nal limit switch assembly in the desired location at the top of the elevator hoistway.

  • Page 19: Pendant Control

    ANTI- CUTTING FALLING PINCH ELECTRIC CRUSH STATIC PENDANT CONTROL CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD SERIES : 114 - 116 WARNING VERIFY TOP FINAL AND BOTTOM FINALS ARE INSTALLED AND WORKING BEFORE USING PENDANT! HYDRAULIC PUMP UNIT SHOULD BE INSTALLED AND WIRED BEFORE USING PENDANT! VERIFY THE HOISTWAY IS CLEAR OF ALL PERSON(S) WHENEVER USING PENDANT! THE PENDANT CONTROL IS A TEMPORARY MEANS OF OPERATING THE UNIT BY A...

  • Page 20: Pisten Projection

    CRUSH CUTTING FALLING PINCH ECO-SYSTEM ELECTRIC CRUSH PISTON PROJECTION CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Bleed the jack every morning before running during the elevator installation process. Use AW-32 hydraulic oil and maintain oil temperature between 60°F and 110°F Wiper...

  • Page 21: Proper Wiring Rope Handling

    CRUSH CRUSH CUTTING FALLING KINK PINCH PROPER HANDLING OF CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRE ROPE Series: USE PROPER CARE WHEN HANDLING WIRE ROPES! DANGER! WIRE ROPE REPLACEMENT A kink (or any other damage) in the rope is permanent, a kinked rope must be replaced! FAILURE TO HEED MAY RESULT IN DAMAGE OR INJURY...

  • Page 22: Wire Rope & Shackle Installation

    CRUSH CUTTING CRUSH FALLING PINCH KINK WIRE ROPE & CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SHACKLE INSTALLATION SERIES : Remove hardware and place shackle rods in pedestal base. Then reinstall previously removed hardware so shackle has max adjustment remaining.

  • Page 23: Sling & Side Extension Installation

    CUTTING FALLING PINCH SLING & SIDE EXTENSION CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD (IF PROVIDED) SERIES : 115, 116, 118 42.40” Note: Depending on car dimensions sling extensions may be provided. A CORNER 35.08” SIDE EXTENSION FASTENING PLATE 36.00”...

  • Page 24: Sling Assembly And Safety Installation

    CUTTING FALLING PINCH SLING ASSEMBLY AND CRUSH CRUSH HAZARD HAZARD SAFETY INSTALLATION HAZARD HAZARD HAZARD SERIES : 115, 116, 118 Verify all sling extensions are on or inserted in the sling before bringing sling into the hoistway. CAR STABILIZER UNIT DEPICTED WITH ALL SLING EXTENSION BRACKETS NOT OPTIONS SHOWN.
  • Page 25 CRUSH CRUSH FALLING CUTTING KINK PINCH SLING ASSEMBLY AND CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD SAFETY INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 115, 116, 118 On the safety assembly, verify there is a slight air gap between the safety actuator roller and the cam block for slack cable switch.
  • Page 26 CRUSH CRUSH CUTTING FALLING PINCH KINK SLING ASSEMBLY AND CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD SAFETY INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 115, 116, 118 Fasten bottom cross member plate in place with the ANTI-ROTATION BRACKET following provided hardware:...

  • Page 27: Stabilizer Bracket Adjustment & Sling Extension Installation

    STABILIZER BRACKET CRUSH CUTTING FALLING PINCH ADJUSTMENT & SLING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD EXTENSION INSTALLATION SERIES : 115, 116, 118 STABILIZER BRACKET (AB DIMENSION - 4”) STABILIZER FRONT SLING EXTENSION ARM OVERALL SLING HEIGHT EXTENSION PLATE 5, 6...

  • Page 28: Verify Jack Travel

    CRUSH CRUSH ECO-SYSTEM FALLING CUTTING ELECTRIC KINK PINCH VERIFY JACK TRAVEL CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : Note: Weight on the sling may be needed for downward direction to verify steps below. Verify the sling does not collide or come in contact with anything along travel of the elevator.

  • Page 29: Car Operating Panel Installation

    ANTI- CRUSH CUTTING FALLING PINCH ELECTRIC CRUSH STATIC OPERATING PANEL CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD INSTALLATION SERIES : 008, 114 , 116, 118, 021, 022, 210 Brackets x4 Cover 1, 6 Plate COP Panel Elevator...

  • Page 30: Wall Mount Telephone Jack

    ANTI- CRUSH FALLING CUTTING ELECTRIC PINCH CRUSH STATIC WALL MOUNT CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD TELEPHONE JACK HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD All Elevators SERIES : Locate the telephone jack Inside Drill 1” opening in car wall. car at a convenient location Mark and drill (4) 1/16”...

  • Page 31: Handrail Installation

    CUTTING FALLING PINCH HANDRAIL CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD INSTALLATION HAZARD SERIES: ALL ELEVATOR METAL ROUND or FLAT HANDRAIL with SPACER STANDOFFS 1. Locate standoff spacer on appropriate wall with the pre-drilled holes and fasten snuggly in place with set screws facing downward. Then loosen the set screws 2.

  • Page 32: Framless Car Assembly

    CUTTING FALLING PINCH PUNCTURE CRUSH FRAMELESS CAR CRUSH CRUSH CRUSH HAZARD HAZARD ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 015 - 016 - 018 - 115 - 116 - 118 ATTENTION Verify clearance between car fl oor and all hoistway walls. Refer to fi eld drawings for details. Individual car layouts may be diff erent;...
  • Page 33 CUTTING FALLING PINCH PUNCTURE CRUSH FRAMELESS CAR CRUSH CRUSH CRUSH HAZARD HAZARD ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 015 - 016 - 018 - 115 - 116 - 118 Support walls during assembly. Tilting forwards or backwards on dowels could result in damage to the walls and/or fasteners and prevent proper assembly of car.
  • Page 34 CUTTING FALLING PINCH PUNCTURE CRUSH FRAMELESS CAR CRUSH CRUSH CRUSH HAZARD HAZARD ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 015 - 016 - 018 - 115 - 116 - 118 Support walls during assembly. Tilting forwards or backwards on dowels could result in damage to the walls and/or fasteners and prevent proper assembly of car.

  • Page 35: Stabilizer Bracket Installation

    CRUSH CRUSH FALLING CUTTING ELECTRIC PINCH STABILIZER CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD BRACKET INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : STABILIZER BRACKET CAR STABLIZER BOLTS Attach stabilizer brackets to stabilizer arm with provided hardware and securely fasten. Loosen hardware securing the stabilizer arm and adjust bracket.

  • Page 36: Steel Tape And Tape Reader Installation

    CRUSH CRUSH FALLING CUTTING PINCH STEEL TAPE AND TAPE READER CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD INSTALLATION SERIES : 115, 116, 118 The steel tape is VERY SHARP, use care when handling. At the highest position, place steel tape bracket against top rail bracket and an 1/2”...

  • Page 37: Modular Wiring Car Top Layout

    ANTI- CRUSH CRUSH CUTTING FALLING PINCH ELECTRIC PUNCTURE STATIC MODULAR WIRING CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD CAR TOP LAYOUT HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD SERIES : 008, 114, 115. 116, 118, 021, 022, 210 WARNING : ALL WIRING MUST MEET N.E.C.

  • Page 38: Car Top Modular Wiring

    CRUSH CUTTING FALLING PINCH STATIC ELECTRIC CRUSH ELECTRICITY CAR TOP MODULAR CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRING HAZARD SERIES : 008, 114 , 115, 116, 118, 021, 022, 210, 311, 511 Note: Depending on the application not all plugs may be used.

  • Page 39: Tape Reader Interface Board Connections

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC PINCH STATIC Tape Reader Interface CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD Board Connectons HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD Series: 008, 114, 115, 116, 118, 021, 022 , 210, 311, 511 Top of Plug Verify the Wire Colors -24 +24 NA DZ...

  • Page 40: Led Light Installation

    ANTI- CUTTING CRUSH FALLING STATIC LED Light Installation CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD ALERT Series: 008, 021, 022, 114, 115, 116, 118, 210 LED Light Cover Flexible Conduit Connector LED Light LED Extension Cord (To LED light Controller) Assemble all the LED light covers with the provided hardware.

  • Page 41: Led Light Wiring (Without Battery Backup Wiring)

    ANTI- CUTTING CRUSH FALLING STATIC LED Light Wiring CRUSH CRUSH (With-out battery back up wiring) HAZARD HAZARD HAZARD HAZARD HAZARD ALERT Series: 008, 021, 022, 114, 115, 116, 118, 210 ATTENTION: REMOVE ALL JUMPERS AS REQUIRED OUT OF THE LED LIGHT CONTROLLER BOX WITH-OUT BATTERY BACK-UP WIRING (STANDARD) Strip the LED extension cord back to the desired length.

  • Page 42: Led Light Wiring (Without Battery Backup Wiring)

    ANTI- CUTTING CRUSH FALLING STATIC LED Light Wiring CRUSH CRUSH (With battery back up wiring) HAZARD HAZARD HAZARD HAZARD HAZARD ALERT Series: 008, 021, 022, 114, 115, 116, 118, 210 ATTENTION: REMOVE ALL JUMPERS AS REQUIRED OUT OF THE LED LIGHT CONTROLLER BOX WITH BATTERY BACK-UP WIRING (OPTIONAL) Strip the LED extension cord back to the desired length.
  • Page 43 CUTTING FALLING PINCH ACCORDIAN GATE CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD INSTALLATION SERIES : 008 -114- 115- 116 - 118 - 021 - 022 - 210 CAUTION : Over tightening top gate track screws may cause track to bend inward on the lead post of the gate and cause added resistance, or fasteners may strip out in the ceiling.
  • Page 44 CUTTING FALLING PINCH ACCORDIAN GATE CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD INSTALLATION HAZARD SERIES : 008 -114- 115- 116 - 118 - 021 - 022 - 210 Stand inside the car, and push the gate to the stack side. Let the gate form its own plumb, and carefully mark a line with a nonpermanent mark on the wall/pocket/post at the edge of the mounting panel GATE STRIKE JAMB...
  • Page 45 PAGE INTENTIONALLY LEFT BLANK...

  • Page 46: Accordion Gate Installation

    PINCH CUTTING ELECTRIC Frameless Car Gate CRUSH CRUSH Switch Installation HAZARD HAZARD HAZARD HAZARD HAZARD Series: All NOTE: If Automatic Gate Operator is not provided, continue installation with the instructions provide below. If Automatic Gate Operator is provided, follow the instructions provided with the Automatic Gate Opener. Gate 1, 5 Actuator...

  • Page 47: Travel Cable Installation

    ELECTRIC FALLING PINCH CRUSH Travel Cable HAZARD HAZARD HAZARD HAZARD Installation Series: All Elevators USE CAUTION USE CAUTION !!!! TO ENSURE CABLE WILL NOT CATCH ON OTHER COMPONENTS !!!! TO ENSURE CABLE WILL NOT CATCH ON OTHER COMPONENTS All Wiring and Strain Relief Must Meet N.E.C.

  • Page 48: Travel Cable To Controller Wiring

    STATIC ELECTRIC FALLING PINCH CRUSH CUTTING ELECTRICITY TRAVEL CABLE TO CONTROLLER WIRING HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Travel Cable Wires Terminals Travel Cable Wires Terminals NOT USED Purple 14 Gauge ESTOP White 14 Gauge NEUT Black 14 Gauge LITE...

  • Page 49: Hoistway Wiring Layout

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC STATIC HOISTWAY WIRING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD LAYOUT ALERT SERIES : 008 , 114, 021, 022, 115, 116, 118, 210 GAL Interlock This illustration is an example of cable layout with the least voltage drop throughout the circuit.

  • Page 50: Hall Station Wiring & Installation

    CUTTING ELECTRIC FALLING PINCH STATIC HALL STATION WIRING ELECTRICITY CRUSH CRUSH AND INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : Car Here Light Install hall station Hall Station Controller boxes. Terminals Terminals TB1/LMP Wire hall station per schematic. TB2/LMP EMI 1- EMI 6 Fasten hall station...

  • Page 51: Stop Pit Switch Installation

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC PINCH PUNCTURE STATIC STOP PIT SWITCH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT INSTALLATION SERIES : All Elevators WHERE MORE THAN ONE SWITCH IS PROVIDED THEY MUST BE WIRED IN SERIES. 1.
  • Page 52 STATIC ELECTRIC FALLING PINCH CRUSH CUTTING ELECTRICITY EMI & GAL HAZARD HAZARD HAZARD HAZARD MAGNET PLACEMENT HAZARD HAZARD SERIES : 114 , 116 71 3/4"- 74” 1/2" Above floor level is initial setting adjust as required. Note: 1-1/2" Measurements are MAGNET based off a 7ft car.

  • Page 53: Toe Guard Installation

    CRUSH CRUSH FALLING CUTTING PINCH TOE GUARD CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : All Elevators WALL CAR FLOOR CAR SILL TOE GUARD Align toe guard with the bottom of the car sill and one edge of either outside wall with the bend facing into the hoistway.

  • Page 54: Automatic Operation

    CUTTING FALLING PINCH STATIC ELECTRIC CRUSH ELECTRICITY AUTOMATIC OPERATION CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 116 Do not switch to AUTOMATIC OPERATION mode until installation in complete. Jumper Pendant On and Off Receptacle Toggle Uninterruptible...

  • Page 55: Gmv/Ols Microprocessor Inputs And Outputs

    CUTTING FALLING PINCH STATIC GMV/OLS ELECTRIC ELECTRICITY MICROPROCESSOR CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD INPUTS & OUTPUTS SERIES : 114 ,116 Input Defi nitions Output Defi nitions SC = Slack Cable Switch RUN = Run Contactor Output LPS = Low Pressure Switch UP = Up Contactor Output GATE = Gate Switch...

  • Page 56: Programs & Pot Settings

    ANTI- FALLING CRUSH CRUSH CUTTING ELECTRIC PINCH STATIC PROGRAMS & POT CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD HAZARD SETTINGS SERIES : 114 , 116 PROGRAM FEATURES Field Programmable Floor Homing Floor homing runs the elevator car to a specifi c fl oor after 30 minutes of idle time. Enabling Instructions: •...
  • Page 57 ANTI- CRUSH FALLING CRUSH CUTTING PINCH ELECTRIC STATIC PROGRAMS & POT CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD HAZARD SETTINGS SERIES : 114 , 116 PROGRAM FEATURES CONTINUED Field Programmed Timer for EMI Time-out Applications Adjustment Instructions: •...

  • Page 58: Auto Gate Program

    ANTI- ELECTRIC STATIC AUTO GATE PROGRAM HAZARD ALERT SERIES : 008, 021, 022, 114, 115, 116, 118, 210 Auto Gate Program HYDRAULIC CONTROLLER SHOWN Move Elevator to Desired Floor. NOTE: Elevator must be on EZ OPEN magnet/input. Flip SW1 to "CLOSED" POSITION. (located inside controller) NOTE: Unit will not accept floor calls with SW1 in...

  • Page 59: Emergency Light Installation And Fuse Installation

    ANTI- CRUSH CUTTING FALLING PINCH ELECTRIC CRUSH STATIC EMERGENCY LIGHT AND CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD FUSE INSTALLATION HAZARD SERIES : 008, 114, 115, 116, 118, 021, 022, 210 VERIFY POWER IS “OFF” AT THE CONTROLLER AND DISCONNECT! 1.

  • Page 60: Valve Adjustments

    CRUSH CUTTING FALLING PINCH ECO-SYSTEM ELECTRIC CRUSH VALVE ADJUSTMENTS CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 116 VRFP CHECK VALVE HAND PUMP MANUAL LOWERING 1) Main Pressure Relief Valve Adjustment VP) Pressure Valve 2) Levelling Speed Adjustment VMD) Down Solenoid Valve...
  • Page 61 4. Adjust pressure relief (#1) until pressure is less than 150% of working pressure found when run under full load. A. Waupaca Elevator recommends that the valve not be adjusted to below 125% of working pressure to ensure proper operation of the elevator.
  • Page 62 CRUSH CUTTING FALLING PINCH ECO-SYSTEM ELECTRIC CRUSH VALVE ADJUSTMENTS CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 116 ADJUST PIPE RUPTURE VALVE 1. Load elevator to maximum rated capacity and raise to the top fl oor by either pendent or placing a call.

  • Page 63: Troubleshooting

    CRUSH CUTTING FALLING PINCH ELECTRIC STATIC ELECTRICITY TROUBLESHOOTING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 - 116 Fault: Problem Cause: Action: PLC count is incorrect Check DZ & EZ magnets and sensors Pressure relief set too low Adjust pressure relief valve Elevator Travels in Slow Speed...
  • Page 64 CRUSH FALLING CUTTING ELECTRIC PINCH STATIC ELECTRICITY TROUBLESHOOTING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 - 116 Fault: Problem Cause: Action: Open safety Check for required inputs Elevator Will Not Accept a Door must be cycled after four calls or the Call system will stop functioning...

  • Page 65: Troubleshooting Plc Inputs And Outputs

    PINCH STATIC ELECTRIC ELECTRICITY TROUBLESHOOTING PLC CRUSH HAZARD INPUTS / OUTPUTS HAZARD HAZARD HAZARD SERIES : 114 , 116 Input Description Action I0.0 Emergency stop switch Must be on for unit to operate I0.1 Gate Switch Must be on for unit to operate Door Closed Switches I0.2 Must be on for unit to operate...
  • Page 66 PINCH STATIC ELECTRIC ELECTRICITY TROUBLESHOOTING PLC CRUSH HAZARD INPUTS / OUTPUTS HAZARD HAZARD HAZARD SERIES : 114 ,116 Output Description Action Q0.0 In use lights and run contactor Lights when the car is running Q0.1 Lights when the car is running in the up direction Q0.2 Lights when the car is running in full speed Q0.3...

  • Page 67: Troubleshooting Controller Layout

    CRUSH FALLING CUTTING ELECTRIC PINCH STATIC ELECTRICITY TROUBLESHOOTING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD CONTROLLER LAYOUT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Phone Phone 24VDC Power Supply ESTP GATE LITE MODULE MODULE DC/DL EMI1 EMI2 EMI3 EMI4 EMI5...

  • Page 68: Excelevator Semi- Annual General Maintence Chart

    Serial # SEMI-ANNUAL GENERAL Owner Date Installed Floors Travel Speed Motor Voltage MAINTENANCE CHART SERIES : 114, 116 ALWAYS DE-ENERGIZE ELECTRICAL CIRCUITS and follow proper tag out procedures during servicing or maintenance of elevator. Date Technician ON EVERY VISIT CHECK THE FOLLOWING: USE ONE COLUM N P ER VISIT O V E R A LL IN S P E C T IO N See custo mer and co rrect all co mplaints...

  • Page 69: Excelevator Semi- Annual Maintence Messages

    SEMI-ANNUAL MAINTENANCE MESSAGES SERIES : 114, 116 _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ PTS70057-C 1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082 13 MAR 2018 Technical Support 855.804.5774 - Parts@waupacaelevator.com Page 69...

  • Page 70: Elevator Release Checklist

    ANTI- CRUSH CUTTING FALLING PINCH ELECTRIC PUNCTURE CRUSH STATIC ELEVATOR RELEASE CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD CHECKLIST HAZARD SERIES : 114 , 116 HYDRAULIC MODELS IN THE CAB IN THE MACHINE ROOM Push-buttons Fuses Acknowledge lights...
  • Page 72 1726 North Ballard Road, Suite 1 • Appleton, WI 54911 Phone 920-991-9082 • www.waupacaelevator.com PMI116-S APR 2018...

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