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Waupaca Excelevator 114 Series Installation Instructions Manual

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Installation Instructions
1726 North Ballard Road, Suite 1 • Appleton, WI 54911
Phone 920-991-9082 • Fax 920-991-9087
Technical Support 855-804-5774
www.waupacaelevator.com
PMI114-V
30 March 2018
Excelevator
Elevator
Series 114
950/1,000 lbs.
™

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Summary of Contents for Waupaca Excelevator 114 Series

  • Page 1 Installation Instructions ™ Excelevator Elevator Series 114 950/1,000 lbs. 1726 North Ballard Road, Suite 1 • Appleton, WI 54911 Phone 920-991-9082 • Fax 920-991-9087 Technical Support 855-804-5774 www.waupacaelevator.com PMI114-V 30 March 2018...

  • Page 3: Table Of Contents

    Installation Table of Contents Series 114 General Information Description ..............P a g e Description ..............P a g e General Information ................4 Slack Rope Safety Wiring.............41 Warning and Safety Label Install............5 Modular Wiring Car Top Layout ............42 Factory Installed Warning &...

  • Page 4: General Information

    GENERAL INFORMATION Ethical Standards Waupaca Elevator Company subscribes to the ACCESSIBILITY EQUIPMENT MANUFACTURERS ASSOCIATION (AEMA) Code of Ethical Practices: Be it resolved that we will conduct our business aff airs in such a manner that they will be fair to all parties concerned.

  • Page 5: Warning And Safety Label Install

    (automatic gate only) DANGER OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS FOR WAUPACA ELEVATOR WITH MANUAL GATE FOR WAUPACA ELEVATOR WITH AUTOMATIC GATE 1. Close hoistway door and close elevator gate. 1. Close hoistway door and the elevator gate will automatically close. 2. If keylock is provided, insert key in lock and turn to “ON”.

  • Page 6: Factory Installed Warning & Safety Label Installation

    Do not enter or service yourself. Call a qualified repairman. L-006392-A WAUPACA ELEVATOR INC. ENCLOSED ELEVATOR CONTROL PANEL EMI III AC & DC EMI IV AC & DC GATE EMI AC & DC E180739 XXXXXX "As to electrical, shock and fire hazard, and in accordance with...

  • Page 7: Hyrdaulic Elevator Recommended Tool List

    HYDRAULIC ELEVATOR RECOMMENDED TOOL LIST SERIES : 114, 116 Safety Equipment Hand Tools □ □ Hard Hat Socket & Wrench Set □ □ Safety Glasses Allen Wrenches SAE & Metric □ □ Steel Toe Boots Utility Knife □ □ Heavy Gloves Cable Cutter □...

  • Page 8: Return Material Authorization

    Credit will not be issued if the parts have been installed improperly or misused. 8. Any electrical items returned in proper working condition will be returned to the dealer at the dealer’s expense. 9. Waupaca Elevator reserves the right to deny credit. 10. Some parts may be subject to a 20% restock fee.

  • Page 9: Troubleshooting With Tech Support

    CUTTING FALLING KINK PINCH STATIC ECO-SYSTEM ELECTRIC CRUSH INHALATION ELECTRICITY TROUBLESHOOTING WITH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD TECHNICAL SUPPORT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD Series: ALL Having the following items on hand will make the troubleshooting process easier and quicker.

  • Page 10: Hoistway Dimensions

    Hoistway Dimensions SERIES: ALL Hoistway Dimensions Hoistway must be plumb, square and have no dimension greater than 1” or less than 1/2” as compared to the hoistway layout drawings. Note: The use of a laser level is recommended for verifying the hoistway dimensions and for locating and marking the center line during rail bracket installation.
  • Page 11 Conversion Rail Bracket Installation Instructions (Optional) Series: 114, 021 Note: If conversion rail brackets are provided follow instructions below; if not provided proceed to the general rail bracket page Conversion Bracket Mounting Points WARNING: These drawings depict sample construction only. It is the responsibility of the installer/ contractor or engineer to design and specify structural supports.

  • Page 12: Conversion Rail Bracket Installation

    Conversion Rail Bracket Installation Instructions (Optional) Series: 114, 021 Note: The use of plumb line is recommended for verifying the hoistway dimensions and for locating and marking the center line during rail bracket installation. Note: If conversion rail brackets are provided follow instructions below;...

  • Page 13: Rail Bracket Installation

    Rail Bracket Installation Series: Note: The use of a plumb line is recommended for verifying the hoistway dimensions and for locating and marking. ASSEMBLE MAIN RAIL PER FIELD DRAWINGS Use fi eld drawings to determine where to center the rail on the hoistway wall and plumb a centerline.

  • Page 14: Rail And Pedestal Installation

    CRUSH FALLING CUTTING PINCH CRUSH RAIL AND PEDESTAL CRUSH CRUSH CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 1. Set left rail into position with the tongue end facing up. Remove protective coating from rail 2.

  • Page 15: Two Piece Jack Assembly

    CRUSH CUTTING FALLING PINCH PUNCTURE ECO-SYSTEM TWO PIECE CRUSH CRUSH JACK ASSEMBLY CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES 114 - 116 ATTENTION Make sure that all pistons, cylinder and components are kept from BOLT damage, loss or contamination. Carefully examine piston for damages, scratches, score marks or nicks.

  • Page 16: Jack Installation

    JACK INSTALLATION Series: Note: Contaminated oil will cause valve problems and more intensive maintenance. 1. Set jack cup onto pedestal. 2. Verify that socket head cap screw is installed in bottom of jack. Set jack onto jack cup by inserting head of screw into jack cup alignment hole.

  • Page 17: Ram's Header Installation

    CRUSH CRUSH FALLING CUTTING KINK PINCH RAM HEADER CRUSH CRUSH CRUSH CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : ADJUSTMENT NUTS GUIDES RAM’S HEADER Remove jack mounting plate from ram 1, 2 header by removing the following: JACK (2) - 3/8”...

  • Page 18: Controller Installation And Wiring

    CUTTING FALLING PINCH STATIC ELECTRIC CRUSH CONTROLLER ELECTRICITY INSTALLATION AND CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRING SERIES : 114, 116 Disconnect Power Before Wiring • Locate controller enclosure in the machine room as required by code. •...
  • Page 19 CUTTING FALLING PINCH STATIC ELECTRIC CRUSH CONTROLLER ELECTRICITY INSTALLATION AND CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRING SERIES : 114, 116 Overhead View Note: The machine room may be placed on any floor of on any level of the home Build out Disconnect...

  • Page 20: Gmv/Ols Hydraulic Power Unit Installation

    ANTI- CUTTING PINCH GMV/OLS CRUSH CRUSH FALLING INHALATION ECO-SYSTEM ELECTRIC STATIC HYDRAULIC POWER UNIT CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD HAZARD INSTALLATION SERIES : 114 , 116 Do not allow the hydraulic oil to become contaminated with foreign debris by maintaining a clean work environment.

  • Page 21: Final Limit Installation

    ANTI- CRUSH ELECTRIC FALLING PINCH CRUSH CUTTING STATIC FINAL LIMIT INSTALLATION HAZARD ALERT HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 116 DO NOT RUN ELEVATOR WITHOUT THE FINAL LIMIT SWITCH INSTALLED! Position the top fi nal limit switch assembly in the desired location at the top of the elevator hoistway.

  • Page 22: Pendant Control

    ANTI- CUTTING FALLING PINCH ELECTRIC CRUSH STATIC PENDANT CONTROL CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD SERIES : 114 - 116 WARNING VERIFY TOP FINAL AND BOTTOM FINALS ARE INSTALLED AND WORKING BEFORE USING PENDANT! HYDRAULIC PUMP UNIT SHOULD BE INSTALLED AND WIRED BEFORE USING PENDANT! VERIFY THE HOISTWAY IS CLEAR OF ALL PERSON(S) WHENEVER USING PENDANT! THE PENDANT CONTROL IS A TEMPORARY MEANS OF OPERATING THE UNIT BY A...

  • Page 23: Piston Projection

    CRUSH CUTTING FALLING PINCH ECO-SYSTEM ELECTRIC CRUSH PISTON PROJECTION CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Bleed the jack every morning before running during the elevator installation process. Use AW-32 hydraulic oil and maintain oil temperature between 60°F and 110°F Wiper...

  • Page 24: Sling Installation

    CRUSH CRUSH CUTTING FALLING PINCH SLING INSTALLATION CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 021, 022 Remove the left safety block from the sling base by removing the following (Grade 8) hardware.
  • Page 25 CRUSH FALLING CRUSH CUTTING PINCH SLING INSTALLATION CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 021, 022 Mount left and right sling uprights onto sling base and hand tighten with the following hardware: (10) - 1/2”-13 x 1-1/2”...
  • Page 26 FALLING CUTTING PINCH SLING EXTENSION INSTALLATION CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD Series: 114, 021, 022 1, 3 DOUBLER PLATE SLING 3/8” SQUARE EXTENSION WASHERS SIDE ARM 3/8” NYLON 3/8” SQUARE ASSEMBLY WASHERS 3/8” FLAT EXTENSION BOLT PLATE WASHER ASSEMBLY SLING BOLT PLATE...

  • Page 27: Sling Extension Installation

    FALLING CUTTING PINCH Sling Extension CRUSH CRUSH Installation HAZARD HAZARD HAZARD HAZARD HAZARD Series: 114, 021, 022 4, 5, 7 4, 5, 7 If side extensions are provided, determine elevator car outside DA dimension 3/8” (reference fi eld drawings for dimension). SCREWS Subtract 4”...

  • Page 28: Proper Handling Of Wire Rope

    CRUSH CRUSH CUTTING FALLING KINK PINCH PROPER HANDLING OF CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD WIRE ROPE HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD Series: USE PROPER CARE WHEN HANDLING WIRE ROPES! WIRE ROPE REPLACEMENT DANGER! A kink (or any other damage) in the rope is permanent, a kinked rope must be replaced! FAILURE TO HEED MAY RESULT IN DAMAGE OR INJURY...

  • Page 29: Wire Rope Installation

    CRUSH CRUSH FALLING CUTTING KINK PINCH WIRE ROPE CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : LIVE SIDE (LOAD BEARING) 3, 4 HEADER 3" 1-1/2" DEAD SIDE (NON LOAD WEDGE BEARING) CABLE...
  • Page 30 CRUSH CRUSH CUTTING FALLING KINK PINCH WIRE ROPE CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : Note: The live side wire rope should be in line with the shackle rod. Pull the slop out of the shackle springs on sling side and clamp in place.
  • Page 31 CRUSH CRUSH FALLING CUTTING KINK PINCH WIRE ROPE CRUSH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD INSTALLATION SERIES : KNURLED WHEEL T RAIL COTTER PIN 1/32" SAFETY BLOCK ECCENTRIC ROLLER ADJUSTMENT NUTS BOLT DIMPLE WASHER...

  • Page 32: Verify Jack Travel

    CRUSH CRUSH ECO-SYSTEM FALLING CUTTING ELECTRIC PINCH VERIFY JACK TRAVEL CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : Verify the sling does not collide, or come in contact with anything along travel of the elevator. At the top landing check to see if you have 4”...

  • Page 33: Car Operating Panel Installation

    ANTI- CRUSH CRUSH CUTTING FALLING PINCH ELECTRIC STATIC OPERATING PANEL CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD INSTALLATION SERIES : 008, 114 , 116, 118, 021, 022, 210 Brackets x4 Cover 1, 6 Plate COP Panel Elevator...

  • Page 34: Wall Mount Telephone Jack

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC PINCH STATIC WALL MOUNT CRUSH CRUSH CRUSH CRUSH TELEPHONE JACK HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD SERIES : All Elevators Locate the telephone jack Inside Drill 1” opening in car wall. car at a convenient location or as Mark and drill (4) 1/16”...

  • Page 35: Handrail Installation

    CUTTING FALLING PINCH HANDRAIL CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD SERIES: ALL ELEVATOR METAL ROUND or FLAT HANDRAIL with SPACER STANDOFFS 1. Locate standoff spacer on appropriate wall with the pre-drilled holes and fasten snuggly in place with set screws facing downward. Then loosen the set screws 2.

  • Page 36: Framlees Car Assembly

    CRUSH CUTTING FALLING PINCH PUNCTURE FRAMELESS CAR CRUSH CRUSH CRUSH ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 021 - 022 - 114 Note: Mod-eez Pin may need to be tightened or loosened to achieve proper fi t between the cab walls. ATTENTION Verify clearance between car fl oor and all hoistway walls.
  • Page 37 CRUSH CUTTING FALLING PINCH PUNCTURE FRAMELESS CAR CRUSH CRUSH CRUSH ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 021 - 022 - 114 Note: Mod-eez Pin may need to be tightened or loosened to achieve proper fi t between the cab walls. Support walls during assembly.
  • Page 38 CRUSH CUTTING FALLING PINCH PUNCTURE FRAMELESS CAR CRUSH CRUSH CRUSH HAZARD ASSEMBLY HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 021 - 022 - 114 Note: Mod-eez Pin may need to be tightened or loosened to achieve proper fi t between the cab walls. Do not allow walls to slide off the fl oor this may cause harm to yourself and the walls.

  • Page 39: Stabilizer Bracket Installation

    ANTI- CRUSH FALLING CUTTING PINCH STATIC STABILIZER BRACKET CRUSH CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT SERIES : 114, 021, 022 TAPE READER BRACKET TAPE READER STABILIZER BRACKET CROSS MEMBER Move the elevator car to obtain access to the top of the elevator car. Lower the right-side stabilizer bracket behind the sling.

  • Page 40: Steel Tape Installation

    Steel Tape Installation SERIES: 114 At the highest position, clamp top bracket to left rail with the following hardware: (2) - rail clips (2) -1/2” -13 x 1-1/2” bolts (2) - 1/2” fl at washers (2) - 1/2” lock washers (2) - 1/2”...

  • Page 41: Series

    CRUSH STATIC ELECTRIC FALLING PINCH CRUSH CUTTING SLACK ROPE ELECTRICITY SAFETY WIRING HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 021, 022 Reset Knob Adjustable CAM Paddle 4, 5 1/4-20 Set Screw Pinch Point 2, 3 Electrical Slack Actuator Arm Cable Switch...

  • Page 42: Modular Wiring Car Top Layout

    ANTI- CRUSH CRUSH CUTTING FALLING PINCH ELECTRIC PUNCTURE STATIC MODULAR WIRING CRUSH CRUSH CRUSH CRUSH CAR TOP LAYOUT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD SERIES : 008, 114, 115. 116, 118, 021, 022, 210 WARNING : ALL WIRING MUST MEET N.E.C.

  • Page 43: Emergency Light Installation And Fuse Installation

    ANTI- CRUSH CUTTING FALLING PINCH ELECTRIC CRUSH STATIC EMERGENCY LIGHT AND CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD FUSE INSTALLATION HAZARD SERIES : 008, 114, 115, 116, 118, 021, 022, 210 VERIFY POWER IS “OFF” AT THE CONTROLLER AND DISCONNECT! 1.

  • Page 44: Car Top Modular Wiring

    CRUSH CUTTING FALLING PINCH STATIC ELECTRIC CRUSH ELECTRICITY CAR TOP MODULAR CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD WIRING HAZARD SERIES : 008, 114 , 115, 116, 118, 021, 022, 210, 311, 511 Note: Depending on the application not all plugs may be used.

  • Page 45: Tape Reader Driver Board

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC PINCH STATIC Tape Reader Interface CRUSH CRUSH CRUSH CRUSH HAZARD Board Connectons HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD Series: 008, 114, 115, 116, 118, 021, 022 , 210, 311, 511 Top of Plug Verify the Wire Colors -24 +24 NA DZ...

  • Page 46: Led Light Installation

    ANTI- CUTTING CRUSH FALLING STATIC LED Light Installation CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD ALERT Series: 008, 021, 022, 114, 115, 116, 118, 210 LED Light Cover Flexible Conduit Connector LED Light LED Extension Cord (To LED light Controller) Assemble all the LED light covers with the provided hardware.

  • Page 47: Led Light Wiring (Without Battery Backup)

    ANTI- CUTTING CRUSH FALLING STATIC LED Light Wiring CRUSH CRUSH (With-out battery back up wiring) HAZARD HAZARD HAZARD HAZARD HAZARD ALERT Series: 008, 021, 022, 114, 115, 116, 118, 210 ATTENTION: REMOVE ALL JUMPERS AS REQUIRED OUT OF THE LED LIGHT CONTROLLER BOX WITH-OUT BATTERY BACK-UP WIRING (STANDARD) Strip the LED extension cord back to the desired length.

  • Page 48: Led Light Wiring (Without Battery Backup Wiring)

    ANTI- CUTTING CRUSH FALLING STATIC LED Light Wiring CRUSH CRUSH (With battery back up wiring) HAZARD HAZARD HAZARD HAZARD HAZARD ALERT Series: 008, 021, 022, 114, 115, 116, 118, 210 ATTENTION: REMOVE ALL JUMPERS AS REQUIRED OUT OF THE LED LIGHT CONTROLLER BOX WITH BATTERY BACK-UP WIRING (OPTIONAL) Strip the LED extension cord back to the desired length.

  • Page 49: Accordion Gate Installation

    CUTTING FALLING PINCH ACCORDION GATE CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 008 -114- 115- 116 - 118 - 021 - 022 - 210 CAUTION : Over tightening top gate track screws may cause track to bend inward on the lead post of the gate and cause added resistance, or fasteners may strip out in the ceiling.
  • Page 50 CUTTING FALLING PINCH ACCORDION GATE CRUSH INSTALLATION CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 008 -114- 115- 116 - 118 - 021 - 022 - 210 Stand inside the car, and push the gate to the stack side. Let the gate form its own plumb, and carefully mark a line with a nonpermanent mark on the wall/pocket/post at the edge of the mounting panel GATE STRIKE JAMB...
  • Page 51 PAGE INTENTIONALLY LEFT BLANK Page 51...

  • Page 52: Frameless Car Gate Switch

    PINCH CUTTING ELECTRIC Frameless Car Gate Switch Installation CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD Series: All BEFORE INSTALLATION REFERENCE ASME A17.1/CSA B44 CODE NOTE: If Automatic Gate Operator is not provided, continue installation with the instructions provide below. If Automatic Gate Operator is provided, follow the instructions provided with the Automatic Gate Operator. Gate Actuator Gate Switch...

  • Page 53: Travel Cable Installation

    ELECTRIC FALLING PINCH CRUSH Travel Cable HAZARD HAZARD HAZARD HAZARD Installation Series: All Elevators USE CAUTION USE CAUTION !!!! TO ENSURE CABLE WILL NOT CATCH ON OTHER COMPONENTS !!!! TO ENSURE CABLE WILL NOT CATCH ON OTHER COMPONENTS All Wiring and Strain Relief Must Meet N.E.C.

  • Page 54: Travel Cable To Controller Wiring

    STATIC ELECTRIC FALLING PINCH CRUSH CUTTING ELECTRICITY TRAVEL CABLE TO CONTROLLER WIRING HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Travel Cable Wires Terminals Travel Cable Wires Terminals NOT USED Purple 14 Gauge ESTOP White 14 Gauge NEUT Black 14 Gauge LITE...

  • Page 55: Hoistway Wiring Layout

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC STATIC HOISTWAY WIRING CRUSH CRUSH CRUSH HAZARD LAYOUT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT SERIES : 008 , 114, 021, 022, 115, 116, 118, 210 GAL Interlock This illustration is an example of cable layout with the least voltage drop throughout the circuit.

  • Page 56: Hall Station Wiring & Installation

    CUTTING ELECTRIC FALLING PINCH STATIC HALL STATION WIRING ELECTRICITY AND INSTALLATION CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : Car Here Light Install hall station Hall Station Controller boxes. Terminals Terminals TB1/LMP Wire hall station per schematic. TB2/LMP EMI 1- EMI 6 Fasten hall station...

  • Page 57: Stop Pit Switch Installation

    ANTI- CRUSH CRUSH FALLING CUTTING ELECTRIC PINCH PUNCTURE STATIC STOP PIT SWITCH CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT SERIES : All Elevators WHERE MORE THAN ONE SWITCH IS PROVIDED THEY MUST BE WIRED IN SERIES. 1.

  • Page 58: Emi & Gal Magnet Placement 6 Stop

    STATIC ELECTRIC FALLING PINCH CRUSH CUTTING ELECTRICITY EMI & GAL MAGNET PLACEMENT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 71 3/4"- 74” 1/2" Above floor level is initial setting adjust as required. Note: 1-1/2" Measurements are MAGNET based off a 7ft car.

  • Page 59: Toe Guard Installation

    CRUSH CRUSH FALLING CUTTING PINCH TOE GUARD CRUSH CRUSH CRUSH CRUSH INSTALLATION HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : All Elevators WALL CAR FLOOR CAR SILL TOE GUARD Align toe guard with the bottom of the car sill and one edge of either outside wall with the bend facing into the hoistway.

  • Page 60: Automatic Operation

    CUTTING FALLING PINCH STATIC ELECTRIC CRUSH ELECTRICITY AUTOMATIC OPERATION CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 116 Do not switch to AUTOMATIC OPERATION mode until installation in complete. Jumper Pendant On and Off Receptacle Toggle Uninterruptible...

  • Page 61: Gmv/Ols Microprocessor Inputs And Outputs

    CUTTING FALLING PINCH STATIC GMV/OLS ELECTRIC ELECTRICITY MICROPROCESSOR CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD INPUTS & OUTPUTS SERIES : 114 ,116 Input Defi nitions Output Defi nitions SC = Slack Cable Switch RUN = Run Contactor Output LPS = Low Pressure Switch UP = Up Contactor Output GATE = Gate Switch...

  • Page 62: Programs & Pot Settings

    ANTI- FALLING CRUSH CRUSH CUTTING ELECTRIC PINCH STATIC PROGRAMS & POT CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SETTINGS ALERT HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 PROGRAM FEATURES Field Programmable Floor Homing Floor homing runs the elevator car to a specifi c fl oor after 30 minutes of idle time. Enabling Instructions: •...
  • Page 63 ANTI- CRUSH FALLING CRUSH CUTTING PINCH ELECTRIC STATIC PROGRAMS & POT CRUSH CRUSH CRUSH CRUSH HAZARD SETTINGS HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 PROGRAM FEATURES CONTINUED Field Programmed Timer for EMI Time-out Applications Adjustment Instructions: •...

  • Page 64: Auto Gate Program

    ANTI- ELECTRIC STATIC AUTO GATE PROGRAM HAZARD ALERT SERIES : 008, 021, 022, 114, 115, 116, 118, 210 Auto Gate Program HYDRAULIC CONTROLLER SHOWN Move Elevator to Desired Floor. NOTE: Elevator must be on EZ OPEN magnet/input. Flip SW1 to "CLOSED" POSITION. (located inside controller) NOTE: Unit will not accept floor calls with SW1 in...

  • Page 65: Valve Adjustments

    CRUSH CUTTING FALLING PINCH ECO-SYSTEM ELECTRIC CRUSH VALVE ADJUSTMENTS CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114, 116 VRFP CHECK VALVE HAND PUMP MANUAL LOWERING 1) Main Pressure Relief Valve Adjustment VP) Pressure Valve 2) Leveling Speed Adjustment VMD) Down Solenoid Valve...
  • Page 66 4. Adjust pressure relief (#1) until pressure is less than 150% of working pressure found when run under full load. A. Waupaca Elevator recommends that the valve not be adjusted to below 125% of working pressure to ensure proper operation of the elevator.
  • Page 67 CRUSH CUTTING FALLING PINCH ECO-SYSTEM ELECTRIC CRUSH VALVE ADJUSTMENTS CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 ADJUST PIPE RUPTURE VALVE 1. Load elevator to maximum rated capacity and raise to the top fl oor by either pendant or placing a call.

  • Page 68: Troubleshooting

    CRUSH CUTTING FALLING PINCH ELECTRIC STATIC ELECTRICITY TROUBLESHOOTING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 - 116 Fault: Problem Cause: Action: PLC count is incorrect Check DZ & EZ magnets and sensors Pressure relief set too low Adjust pressure relief valve Elevator Travels in Slow Speed...
  • Page 69 CRUSH FALLING CUTTING ELECTRIC PINCH STATIC ELECTRICITY TROUBLESHOOTING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 - 116 Fault: Problem Cause: Action: Open safety Check for required inputs Elevator Will Not Accept a Door must be cycled after four calls or the Call system will stop functioning...

  • Page 70: Troubleshooting Plc Inputs And Output

    PINCH STATIC ELECTRIC TROUBLESHOOTING PLC ELECTRICITY CRUSH INPUTS / OUTPUTS HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Input Description Action I0.0 Emergency stop switch Must be on for unit to operate I0.1 Gate Switch Must be on for unit to operate Door Closed Switches I0.2 Must be on for unit to operate...
  • Page 71 PINCH STATIC ELECTRIC TROUBLESHOOTING PLC ELECTRICITY CRUSH INPUTS / OUTPUTS HAZARD HAZARD HAZARD HAZARD SERIES : 114 ,116 Output Description Action Q0.0 In use lights and run contactor Lights when the car is running Q0.1 Lights when the car is running in the up direction Q0.2 Lights when the car is running in full speed Q0.3...

  • Page 72: Troubleshooting Controller Layout

    CRUSH FALLING CUTTING ELECTRIC PINCH STATIC ELECTRICITY TROUBLESHOOTING CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD CONTROLLER LAYOUT HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD SERIES : 114 , 116 Phone Phone 24VDC Power Supply ESTP GATE LITE MODULE MODULE DC/DL EMI1 EMI2 EMI3 EMI4 EMI5...

  • Page 73: Semi- Annual General Maintence Chart

    Serial # SEMI-ANNUAL GENERAL Owner Date Installed Floors Travel Speed Motor Voltage MAINTENANCE CHART SERIES : 114, 116 ALWAYS DE-ENERGIZE ELECTRICAL CIRCUITS and follow proper tag out procedures during servicing or maintenance of elevator. Date Technician ON EVERY VISIT CHECK THE FOLLOWING: USE ONE COLUM N P ER VISIT O V E R A LL IN S P E C T IO N See custo mer and co rrect all co mplaints...

  • Page 74: Semi- Annual Maintence Messages

    SEMI-ANNUAL MAINTENANCE MESSAGES SERIES : 114, 116 _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ PTS70057-C 1726 North Ballard Road, Suite 1 - Appleton, WI 54911 - 920.991.9082 13 MAR 2018 Technical Support 855.804.5774 - Parts@waupacaelevator.com Page 74...

  • Page 75: Elevator Release Checklist

    ANTI- CRUSH CUTTING FALLING PINCH ELECTRIC PUNCTURE CRUSH STATIC ELEVATOR RELEASE CRUSH CRUSH CRUSH CRUSH HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD HAZARD ALERT HAZARD CHECKLIST HAZARD SERIES : 114 , 116 HYDRAULIC MODELS IN THE CAB IN THE MACHINE ROOM Push-buttons Fuses Acknowledge lights...
  • Page 78 1726 North Ballard Road, Suite 1 • Appleton, WI 54911 Phone 920-991-9082 • www.waupacaelevator.com PMI114-V 30 March 2018...

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