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S c h w
K a r l -B r ö g e r -St r . 1 0 D E-3 6 3 0 4 A l s f e l d
Barcode Electro Fusion Control Box
Barcode Electro Fusion Control Box
Barcode Electro Fusion Control Box
Barcode Electro Fusion Control Box
PF – – – – polymatic
PF
PF
PF
PF – – – – polymatic light
PF
PF
PF
PF-Schweißtechnologie GmbH – Karl-Bröger-Str. 10 – DE-36304 Alsfeld
Tel.: +49-(0)6631-9652-0
e i ß t
e c h n o l o g i e
polymatic
polymatic
polymatic
polymatic light
polymatic light
polymatic light
Fax.: +49-(0)6631-9652-52
Te l : + 4 9 -6 6 3 1 -9 6 5 2 -0 Fa x : + 4 9 -6 6 3 1 -9 6 5 2 -5 2
G m
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Rev.: 2004-001-GB
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Summary of Contents for PF Polymatic
- Page 1 Barcode Electro Fusion Control Box Barcode Electro Fusion Control Box PF – – – – polymatic polymatic polymatic polymatic PF – – – – polymatic light polymatic light polymatic light polymatic light PF-Schweißtechnologie GmbH – Karl-Bröger-Str. 10 – DE-36304 Alsfeld Tel.: +49-(0)6631-9652-0 Fax.: +49-(0)6631-9652-52...
- Page 2 Rev.: 2004-001-DE...
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Page 3: Table Of Contents
Scope of application....................... 5 Input of welding parameters....................5 Range of fitting dimensions....................5 Technical data........................6 Technical File – Polymatic / Polymatic Light (ISO/FDIS 12176-2 ) ........7 Important safeguards..............8 Controls and Plugs................. 9 Power Connection................ 10 Generator suitability ......................11 Starting a welding process............ -
Page 4: Introduction
In case of failure or interruption of the workflow read the appropriate chapter of this manual. Self-evidently we are ready to assist you at any time: PF-Schweißtechnologie GmbH Karl-Bröger-Str. 10 DE-36304 Alsfeld Tel.:... -
Page 5: Scope Of Application And Technical Data
2 Scope of application and technical data 2.1 Scope of application The electro fusion control units of type Polymatic / Polymatic Light are exclusively for the electro fusion of thermoplastic pipes (e.g. made of PE-HD, PE80. PE100 or PP) by use of electro fusion fittings with an welding voltage lower than 48V . -
Page 6: Technical Data
Control Box, Transport Box, Adapter 4.0/4.7mm, Instructions Manual Gerät, Transportbox, Adapter 4.7/4.0mm, Bedienungsanleitung Technical Data for 110V Control Units Technical Data – Technische Daten Polymatic / Polymatic Light Input Voltage - Eingangsspannung 110V ~/AC, (90V-150V) Input Current - Eingangsstrom Input Frequency - Eingangsfrequenz 50Hz (40-70Hz) Rev.: 2004-001-DE... -
Page 7: Technical File - Polymatic / Polymatic Light (Iso/Fdis 12176-2 )
2.5 Technical File – Polymatic / Polymatic Light (ISO/FDIS 12176-2 ) Classification Machine Type Classification Polymatic 4 U S V A X Polymatic light 3 U S V A X Simulation Curved at 24V (Output voltage) Polymatic Polymatic Light Duty Cycle at 100%, 60% and 30%... -
Page 8: Important Safeguards
3 Important safeguards Before turning on the welding device, please, read this operating instructions as well as the relevant safety and processing directions carefully. Warning! With the use of electric tools you have to note the following basic safety direction to protect against electric shock, injury and fire. 1. -
Page 9: Controls And Plugs
4 Controls and Plugs (1) Display (2) START (green) (3) STOP (red) (4) Power Switch (5) Welding Cable (6) Cable Holder (7) Power Supply Cable Rev.: 2004-001-DE... -
Page 10: Power Connection
4000W Polymatic: 4000W Polymatic Light: 3600W Polymatic Light: 3600W Caution: 110V Control Units shall not be used at 230V power supply and vice versa. When operating on a electric distributor or the main power supply of nominal 230V, a min. 16 Amps slow fuse comprising a residual current-operated protective device (RCCB) should be used (110V: min. -
Page 11: Generator Suitability
5.1 Generator suitability The Electro Fusion Controllers of type Polymatic / Polymatic Light provide the following means to increase the generator suitability: Wide tolerance for input voltage and Input frequency. • Display of current input voltage and frequency. • Soft-Start for limitation of the generator load. - Page 12 Caution: 110V Control Units shall not be used at 230V power supply and vice versa. After this procedure, the control unit signals its readiness with two bleeps. In addition the display backlight is turned on automatically. The following display message appears: PF polymatic Version 2.04ah 25 Working hours Line 1 and 2 show the type and version of the control unit.
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Page 13: Welding With The Barcode-Mode
Start Nom. time: 0200s +PF+ [ d063 +23°C Row 1 indicates that you have to press the green START-key to start the welding process. Before that you are obliged to check and compare the shown values with the ones given on the connected coupler. - Page 14 Act. time: 0099 s Nom. time: 0200 s +PF+ [ d063 Row 1 shows the actual welding time, which is counted upwards. Row 2 shows the nominal welding time. Row 3 shows the manufacturer, type and diameter. Row 4 shows possible error messages.
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Page 15: Fusamatic © -Mode
The welding process will stop automatically when the actual time reaches the nominal time. This will be indicated by two bleeps and the following message: Act. time: 0200s Nom. time: 0200s +PF+ d063 20°C + OK + Pull off the welding connectors to go back to the start message. ©... - Page 16 You can confirm the correctness of the welding parameters by pressing the green START-key. The following message will remind you of your duty to fix and prepare the pipes according to the general guidelines: Is the pipe scraped? If you have any doubt about the right preparation, you can break off the procedure by actuating the red STOP-key.
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Page 17: Other Functions
7 Other Functions 7.1 Function menu After connecting the control unit to the power supply and switching on, wait until the machine indicates it readiness by two bleeps . Then aboard all error messages by pressing the red STOP-button. by simultaneous pressing of the START and STOP-key the following two menu items will be shown in the display: >Contrast System config. -
Page 18: System Configuration / Change Language
7.3 System configuration / Change language To show the system configuration menu, you have to select the System config. function: Language GB < To change the display language press START (short). After selecting the language function from the system configuration menu the display will show a list of language indicators. -
Page 19: Trouble Shooting
The red welding cable has to be equipped by a welding terminal with detection tip! You have to use welding terminals that are delivered by PF only! Screw the new welding terminal tight into the brass contact and slip the PVC-cap over the welding terminal. -
Page 20: Start Messages
8.4 Start messages After switching on the device the following message appears on the display: PF Polymatic Version 2.04ah 25 Working hours Row 1 and 2 show the type and firmware revision of the control box. Row 3 counts the total amount of working hours (summed up fusion times). -
Page 21: Error Messages
8.5 Error messages Error messages will be indicated by a bleep. A permanent bleep can be interrupted by pressing the red STOP-key. Error Cause Reaction Faulty input. Move the reading pen with a constant Code error velocity over the barcode. Barcode defect or error of code structure. - Page 22 Error Cause Reaction Output volt. error The output voltage deviates from the Check the generator. rated voltage. Revolutions fluctuate or power too weak. Last welding was interrupted by a Last welding is faulty! Prepare pipe Power failure break of the power supply. again and use a new Fitting! Fitting resistance is out of the valid Clean the contacts.
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Page 23: Conformity Declaration
9 Conformity Declaration Rev.: 2004-001-DE 23... - Page 24 Rev.: 2004-001-DE...
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