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PF monomatic User Manual

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S c h w e i ß t e c h n o l o g i e
G m b H
K a r l - B r ö g e r - S t r . 1 0 D E - 3 6 3 0 4 A l s f e l d T e l : + 4 9 - 6 6 3 1 - 9 6 5 2 - 0 F a x : + 4 9 - 6 6 3 1 - 9 6 5 2 - 5 2
System Welding Device
PF – monomatic
PF-Schweißtechnologie GmbH – Karl-Bröger-Str. 10 – DE-36304 Alsfeld
Tel.: +49-(0)6631-9652-0
Fax.: +49-(0)6631-9652-52

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Summary of Contents for PF monomatic

  • Page 1 K a r l - B r ö g e r - S t r . 1 0 D E - 3 6 3 0 4 A l s f e l d T e l : + 4 9 - 6 6 3 1 - 9 6 5 2 - 0 F a x : + 4 9 - 6 6 3 1 - 9 6 5 2 - 5 2 System Welding Device PF – monomatic PF-Schweißtechnologie GmbH – Karl-Bröger-Str. 10 – DE-36304 Alsfeld Tel.: +49-(0)6631-9652-0 Fax.: +49-(0)6631-9652-52...
  • Page 2 Rev.: 2004-001-GB Rev.: 2004-001-GB...

  • Page 3: Table Of Contents

    Table of contents Introduction ..................4 Maintenance periods ......................4 Scope of application and technical data..........4 Scope of application ....................... 4 Input of welding parameters ....................4 Range of fitting dimensions ....................5 Technical data........................5 Important safeguards ................7 Controls and Plugs ................8 Power Connection ................9 Generator suitability ......................

  • Page 4: Introduction

    2 Scope of application and technical data 2.1 Scope of application The electro fusion control units of type Monomatic are exclusively for the electro fusion of thermoplastic pipes (e.g. made of PE-HD, PE80. PE100 or PP) by use of electro fusion fittings with an welding voltage lower than 48V .

  • Page 5: Range Of Fitting Dimensions

    For electro fusion control units of the type Monomatic the following general statement can be made, with the assumption, that all welding processes were made one after the other, i.e. that the control unit is able to cool down during the preparation time of the next fitting: Note: The Monomatic control unit can be used for FUSAMATIC fittings only.
  • Page 6 Rev.: 2004-001-GB...

  • Page 7: Important Safeguards

    Technical Data for 110V Control Units Technical Data – Technische Daten Monomatic 110V ~/AC, (90V-150V) Input Voltage - Eingangsspannung Input Current - Eingangsstrom Input Frequency - Eingangsfrequenz 50Hz (40-70Hz) 3 Important safeguards Before turning on the welding device, please, read this operating instructions as well as the relevant safety and processing directions carefully.

  • Page 8: Controls And Plugs

    Controls and Plugs (1) DISPLAY (2) START (3) STOP (4) Power Switch (5) Welding Cable (6) Cable Holder (7) Power Supply Cable Rev.: 2004-001-GB...

  • Page 9: Power Connection

    5 Power Connection The connecting conditions of EVU, the VDE-directions, the accident prevention regulations, DIN/CEN-regulations as well as national regulations have to be considered. Electro Fusion Control Units have to be used by operators, which are trained and authorised conform the national and international standards and directives, only.

  • Page 10: Generator Suitability

    5.1 Generator suitability The Electro Fusion Controllers of type Monomatic provide the following means to increase the generator suitability: • Wide tolerance for input voltage and Input frequency. • Display of current input voltage and frequency. • Soft-Start for limitation of the generator load.
  • Page 11 Use Adapters to connect certain fitting types. Adapters wear out with the time and have to be checked before every use. Note: The Monomatic control unit can be used for FUSAMATIC fittings only. Connect the welding terminals of the control unit to the pins of the fitting. Take care on a firm and proper fit.

  • Page 12: Welding With The Fusamatic

    DVGW, DVS), European and national directions as well as the laying instructions! Note: The Monomatic control unit can be used for FUSAMATIC fittings only. As long as no fitting is connected, no welding process can be started. Connect the welding terminals of the control unit to the pins of the fitting.
  • Page 13 The display shows the actual and nominal welding time: Act. time: 0099sec Nom. time: 0200sec FUSAMATIC Line 1 shows the running welding time. Line 2 shows the target welding time Line 3 shows the fitting type and the nominal welding voltage. Line 4 shows error messages respectively.

  • Page 14: Other Functions

    7 Other Functions 7.1 Function menu After connecting the control unit to the power supply and switching on, wait until the machine indicates it readiness by two bleeps . Then aboard all error messages by pressing the red STOP-button. by simultaneous pressing of the START and STOP-key the following two menu items will be shown in the display: >Contrast System config.

  • Page 15: System Configuration / Change Language

    7.3 System configuration / Change language To show the system configuration menu, you have to select the System config. function: Language GB < To change the display language press START (short). After selecting the language function from the system configuration menu the display will show a list of language indicators.

  • Page 16: Trouble Shooting

    The red welding cable has to be equipped by a welding terminal with detection tip! You have to use welding terminals that are delivered by PF only! Screw the new welding terminal tight into the brass contact and slip the PVC-cap over the welding terminal.

  • Page 17: Error Messages

    8.4 Error messages Error messages will be indicated by a bleep. A permanent bleep can be interrupted by pressing the red STOP-key. Error Cause Reaction Clock error Internal clock does not work properly. Set clock. Maybe the battery has to be changed. Faulty input.
  • Page 18 Error Cause Reaction Output volt. Error The output voltage deviates from the Check the generator. rated voltage. Revolutions fluctuate or power too weak. Power failure Last welding was interrupted by a Last welding is faulty! Prepare pipe break of the power supply. again and use a new Fitting! Fitting resistance is out of the valid Clean the contacts.

  • Page 19: Conformity Declaration

    9 Conformity Declaration Rev.: 2004-001-GB 19...
  • Page 20 Rev.: 2004-001-GB...
  • Page 21 Rev.: 2004-001-GB 21...

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