Case IH LB323 Operator's Manual
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Case IH LB323 Operator's Manual

Case IH LB323 Operator's Manual

Large square baler
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LB323
LB333
LB423
LB433
Large Square Baler
from Serial no. 4868
OPERATOR'S MANUAL
Part number 84336239
1st edition English March 2011

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Table of Contents
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Summary of Contents for Case IH LB323

  • Page 1 LB323 LB333 LB423 LB433 Large Square Baler from Serial no. 4868 OPERATOR’S MANUAL Part number 84336239 1st edition English March 2011...

  • Page 2: Owner Assistance

    GENERAL This manual has been prepared to assist you in the correct procedure for running in, driving, operating, adjusting and maintaining your new machine. This machine has been designed and built to give maximum performance, economy, safety and ease of operation under a wide variety of crops and conditions.

  • Page 3: Service Parts And Accessories

    panel. Dimensions and weights are approximate only and the illustrations do not necessarily show balers in standard condition. For exact information about any particular machine please consult your Dealer. ACCESSORIES Your machine has been designed to operate in a wide variety of crops and conditions. Nevertheless Additional equipment may, in certain cases, be required to improve the machine performance.

  • Page 4: Cleaning Your Machine

    NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. ALSO, THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM, AND ARE NOT BINDING ON, MS.

  • Page 5: Helpful Hints

    Where no legislation exists, obtain information from suppliers of oils, fuels, antifreeze, cleaning agents, etc. for their effect on man and nature and for safe ways of storage, usage and disposal. Agricultural consultants will, in many cases, be able to help you as well. HELPFUL HINTS Avoid filling fuel tanks using jerrycans or inappropriate pressurized fuel delivery systems which may cause considerable spillage.

  • Page 6: Specifications

    SECTION QUICK REFERENCE General Information and Safety Controls, Instruments and Operation Field and Site Operation Lubrication and Maintenance Fault Finding Vehicle Storage Accessories Specifications 1st 50 hour Service Sheets 10 - Index...
  • Page 7 Table of Contents SECTION 1 ‐ GENERAL INFORMATION AND SAFETY Intended use ........... .
  • Page 8 Table of Contents Angle of operation ..........
  • Page 9 Table of Contents Baler overview ...........
  • Page 10 Table of Contents PTO shaft ............
  • Page 11 Table of Contents Monitor installation ..........
  • Page 12 Table of Contents Memory Page ...........
  • Page 13 Table of Contents Monitor toolbox application (Display set-up) ......... . . 2-44 Display Set-up screen .
  • Page 14 Table of Contents baler performance monitor (black and white display) Optional equipment ....2-64 controls selection ..........
  • Page 15 Table of Contents User settings ........... .
  • Page 16 Table of Contents Pick-up compensation cylinder ........
  • Page 17 Table of Contents Packer-Cutter units ..........
  • Page 18 Table of Contents Charge holding fingers ..........
  • Page 19 Table of Contents General ............
  • Page 20 Table of Contents Bale length mechanical control ........
  • Page 21 Table of Contents Shear bolts ........... . .
  • Page 22 Table of Contents Bale size ............
  • Page 23 Table of Contents Venting the oil pump ..........
  • Page 24 Table of Contents Oil change or top up ..........
  • Page 25 Table of Contents Burnishing the slip clutch ......... .
  • Page 26 Table of Contents Pressing ............
  • Page 27 Table of Contents Knotter bill hook and cam adjustment ....... . .
  • Page 28 Table of Contents Tucker arm alignment ..........
  • Page 29 Table of Contents Wheels and tires ..........
  • Page 30 Table of Contents Diagnostic inputs ..........
  • Page 31 Table of Contents Pre-season service ..........
  • Page 32 Technical Data - LB323, LB333 ........
  • Page 33 Table of Contents xxvii...

  • Page 35: Section 1 - General Information And Safety

    SECTION 1 ‐ GENERAL INFORMATION AND SAFETY INTENDED USE This square baler is designed to be towed by an agricultural tractor and powered by the tractor's power take-off, refer to Section 3 for tractor requirements. It is intended to be used to pick-up and bale forage and straw crops including, but not limited to, mixed hay/grass types and lucerne, for agricultural purposes on cultivated land.

  • Page 36: Airborne Noise Emission

    SECTION 1 - GENERAL INFORMATION AND SAFETY Model, serial number and year of manufacture are stamped on the manufacturer's identification plate. The vehicle identification plate is located on the right‐ hand side of the baler hitch. The serial number is also stamped in the baler hitch. Record below your baler number and year of manufacture for quick reference.

  • Page 37: Electromagnetic Compatibility (Emc)

    SECTION 1 - GENERAL INFORMATION AND SAFETY It is forbidden to modify a hydraulic accumulator by Machine Model Noise level machining, welding or any other means. LB323, LB333, LB423, 90 dBa LB433 Before removing hydraulic accumulators servicing, the liquid pressure in the accumulator must...

  • Page 38: Safety Precautions

    SECTION 1 - GENERAL INFORMATION AND SAFETY Machine safety substitute for caution and attention in preventing accidents. Once an accident has happened it is too late to think about what you should have additional precautionary statement done! (”IMPORTANT”) is followed by specific instructions. This statement is intended for machine safety.
  • Page 39 SECTION 1 - GENERAL INFORMATION AND SAFETY Should a contact between the machine and an 2. Add a reinforcement to the drawbar to carry the electric power line occur, then following precautions weight of the baler (check with your dealer to must be taken: Stop the machine movement prevent damage to your tractor or possible immediately, stop the engine and apply the...
  • Page 40 SECTION 1 - GENERAL INFORMATION AND SAFETY Transporting the baler 8. Avoid making turns at high speed. 1. Before transporting the baler on a public road: 9. When manoeuvring the baler, always be aware of its size. • Remove the pick-up wheels and store them in the appropriate location, where the width of the baler with the wheels installed exceeds the legal maximum.
  • Page 41 SECTION 1 - GENERAL INFORMATION AND SAFETY 6. Keep the children away from and off the baler at 17. When engaging the flywheel brake, always all times. grabthe control lever firmly down to its bottom position so as to prevent it from jumping back after passing dead point.

  • Page 42: Angle Of Operation

    SECTION 1 - GENERAL INFORMATION AND SAFETY 10. Most farm machinery accidents avoidedby observing a few simple precautions. Max. 35% or 19 55199 11. Avoid fire hazard keeping machineperfectly clean. 12. Do not work on the tires unless you have thespecial tools and the necessary experience.

  • Page 43: Safety Decals

    SECTION 1 - GENERAL INFORMATION AND SAFETY IMPORTANT: Decals which display Read Operator's Manual symbol are intended to direct the operator to the Operator's Manual for further information regarding maintenance, adjustments, and or procedures for particular areas of the machine. When a decal displays this symbol refer to the appropriate page of the Operator's Manual. inflated to the pressures given in: Section 4 1.
  • Page 44 SECTION 1 - GENERAL INFORMATION AND SAFETY 5. PTO connection 1000 revs / min CAUTION STAND CLEAR! 6. Caution: Some parts get hot do not touch Door is spring loaded open. 7. Hydraulic reservoir refer to manual a. Left front door. 8.
  • Page 45 SECTION 1 - GENERAL INFORMATION AND SAFETY 4. WARNING Before operating machine, read operator's manual and ALL SAFETY instructions. If manual is missing, contact your dealer or service department. Before starting engine or operation, cleararea of bystanders. Disengage drives including PTO.Stop engine, wait for all movement to stop before leaving operators position.

  • Page 46: Hydraulic Reservoir

    SECTION 1 - GENERAL INFORMATION AND SAFETY 7. HYDRAULIC RESERVOIR Maintain oil at proper level. Use only universal tractor fluid. See manual for specifications. Location: Inside left of tongue 86536229 8. DANGER Stuffer can move accidentally - SHUT OFF PTO and tractor engine.
  • Page 47 SECTION 1 - GENERAL INFORMATION AND SAFETY 10. Wheel and axle bolt torques Location: a. On shield behind left tire. b. On shield behind right tire. 84011655 11. CAUTION Torque wheel bolts to 225 lb-ft. Retighten at one hour intervals until bolts maintain torque.
  • Page 48 SECTION 1 - GENERAL INFORMATION AND SAFETY 14. This decal shows the safety lock arm to retain the needle yoke in its ''home position'' when the baler is transported or when needles are to be threaded, or during any maintenance work in the knotter area.
  • Page 49 SECTION 1 - GENERAL INFORMATION AND SAFETY 19. DANGER Needle frame can move without putting hay in baler. SHUT OFF PTO and tractor engine- Engage needle lockout before threading needles or adjusting twine tensioners. Failure to comply will result in death or serious injury.
  • Page 50 SECTION 1 - GENERAL INFORMATION AND SAFETY movement when threading the needles or when carrying out maintenance work in the knotter area. ACCESS TO MACHINE COMPONENTS For safety's sake and according to European standards, safety guards now have locking devices which can only be opened by turning the hex head screw one quarter of a turn counter-clockwise with a screwdriver, a coin or a wrench (key width 13 mm).
  • Page 51 SECTION 1 - GENERAL INFORMATION AND SAFETY 1. Ensure the baler is not running. 2. Engage the flywheel brake. 3. Release safety latch (1). 4. Pull the access door open. 1. Ensure the baler is not running 2. Open the side access door. 3.
  • Page 52 SECTION 1 - GENERAL INFORMATION AND SAFETY Step on the service platform only, putting your feet on the anti-slip strips and holding the guarding. Do not abuse the steps or take a ride on the machine whilst is in motion. IMPORTANT: On Rotor Cutter machines the step can be lowered to reduce ground to step height.

  • Page 53: Protective Devices

    SECTION 1 - GENERAL INFORMATION AND SAFETY 30 The knotter fans have no grid in front of the blades. The fan mounting plate has a wide bent‐ over guard to prevent reaching accidentally into the fans. Safety decals draw your attention to this potential safety hazard. Do not step or lean on the guard.
  • Page 54 SECTION 1 - GENERAL INFORMATION AND SAFETY • Monitor, tractor wire harness and battery cable • Operator's Manual Close all guards and lock the pick-up in the transport position. The baler is equipped with four lifting eyes. Two on the top front of the bale chamber and two underneath the service platform which can be turned away to gain access.
  • Page 55 SECTION 1 - GENERAL INFORMATION AND SAFETY BALER OVERVIEW Front view 1. Power take off (PTO). Drive slip clutch, and 7. Ball hitch flywheel with shearbolt. 8. PTO drive shaft 2. Main drive gear box 9. Pick-up tines 3. Knotter monitoring flags 10.
  • Page 56 SECTION 1 - GENERAL INFORMATION AND SAFETY 37 Right hand view 1. Twine Ball Storage 2. Crop/Charging Holding Fingers Mechanism 3. Stuffer Brake 4. Fuses, Relays & Baler Controller 5. Packer Slip Clutch 6. Product Identification 7. Baler Levelling 8. Pick-Up Compensation Cylinder 9.
  • Page 57 SECTION 1 - GENERAL INFORMATION AND SAFETY 38 Left hand view 1. Knotter Drive Shearbolt 9. Bale-eject Hydraulic Control valve 10. Autosteer Lock Out Valve 2. Stuffer Mechanism Adjust"m"e"n"t 11. Stuffer Shearbolt 3. Automatic Oiling Reservoir 12. Pre-Compression Chamber 4. "Auxiliary Power Connection 13.
  • Page 58 SECTION 1 - GENERAL INFORMATION AND SAFETY 39 Rear end view 1. Bale Chute 2. Plunger / Bale Chamber 3. Revolving flashlight (where fitted) 4. Wheel Chock (If Installed) 5. Parking Brake (If Installed) 6. Wheels axles 7. Wheel Chock (if installed) 1ï24...

  • Page 59: Section 2 - Controls, Instruments And Operation

    SECTION 2 ‐ CONTROLS, INSTRUMENTS AND OPERATION 1. Plunger 9. Needles 10. Crop holding fingers 2. Bale chamber 11. Pre-compression chamber 1 3. Knotters 4. Bale length metering wheel 12. Stuffer fork 5. Bale chamber top door 13. Pre‐ compression sensing mechanism 6.
  • Page 60 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The crop is continuously picked-up and fed into the baler by four-bat pick-up assembly (16). Baffle plate (17) guides the material into the baler. Two centering augers (15) move material from the ends of the pick- up into packer (14) Fig.
  • Page 61 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION When sufficient crop been into pre-compression chamber (11), sensing mechanism (13) automatically activates the stuffer mechanism (12). Holding fingers (10) will retract automatically to clear the pre-compression chamber top opening and at the same time stuffer fork (12) sweeps the calibrated charge of crop into the bale chamber on the compression return stroke of plunger (1).
  • Page 62 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The plunger moves the charge flake back and compresses it against the bale to be formed in the bale chamber. Both bale chamber side doors (6) and top door (5) are hinged and can move under the action of two density cylinders (8).
  • Page 63 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The two remaining twine ends are held in the twine disc, and as the needle retracts, the second knot is tied (Fig. 8). Needles (9) then fully retract. The top and bottom twines are tied together to form the start for the next bale (Fig.
  • Page 64 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION ATTACHMENT OF BALER TO A TRACTOR- CONSIDERATIONS IMPORTANT: Consult your own Tractor Operator's Manual, and this Baler manual for a full description of operation. Or for more information consult your authorised dealer. IMPORTANT: The tractor and baler when attached must meet all Road and Towing Legislation applicable to the country where operated, as explained in this section.

  • Page 65: Tractor Requirements

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION CONTROLS, INDICATORS AND GAUGES FLYWHEEL BRAKE Due to the inertia of the moving parts of the baler, a flywheel brake is provided for quickly stopping the flywheel, thus all moving parts, when it is necessary (i.e.
  • Page 66 Horsepower rating Model Horsepower rating LB323 Standard 75 kW (102 hp) LB423 Standard 90 kW (122 hp) LB323 Packer Cutter 80 kW (110 hp) LB423 Rotor Cutter 110 kW (150 hp) LB323 Rotor Cutter 95 kW (130 hp) LB433 Standard...
  • Page 67 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Secure the drawbar so the hitch pin is in the centre line of the tractor. Adjust the drawbar to the following dimensions for all baler hitches in the low position: 400 mm (15 3/4 in) minimum 100 mm (3 15/16 in) 150 to 300 mm (200 mm recommended) [5 7/8 in to 11 13/16in (7 7/8 in recommended)]...

  • Page 68: Pto Shaft

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Adjust the tow hitch to the following dimensions for all baler hitches in the high position: 180 mm (7 1/16 in) 200 mm (7 7/8 in) 750 to 1000 mm (29 1/2 in to 39 3/8 in) CAUTION The hydraulic lift arms of the tractor must be removed TRACTOR WHEEL SETTING...
  • Page 69 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Balers are equipped with a 31 mm dia swivel ball hitch insert (1) designed to fit a 28 mm pin and clevis-type swinging drawbar on the tractor. This meets both ISO and ASAE standards used on most tractors, other tractors may have different drawbar hole and pin sizes, for example: Description...
  • Page 70 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Splines Standard Lo Splines Standard High/Low Splines Rotor cutter High/Low 4 knotter Rotor cutter High/Low 6 Knotter • adjustable low hitch on a standard or a packer cutter machine (not used on a rotor cutter machine).
  • Page 71 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION M12 = 75 Nm (53 lbs ft) M14 = 120 Nm (85 lbs ft) LEVELLING THE BALER The neck of tongue (1) can be adjusted in various positions with respect to the drawbar frame (2). With the vehicle supported, as necessary secure the neck in one of these positions, in order to have the twine boxes as horizontal as possible.
  • Page 72 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION PTO Shaft alignment Shown below are tables of dimensions, for the positioning of the PTO shaft. This is with the baler pick-up on the ground to achieve optimum position for the middle bearing and PTO alignment.
  • Page 73 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Connect the baler to the tractor (wheels set), check dimension hitch height if the delta is more than 18 mm(0.7in) change position. After conversion tighten the bolts to: 304-335 Nm (224.2-247 lbs ft). Measure PTO height tractor (Dimension B) min.
  • Page 74 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION 810 mm 830 mm 2 High 2 High 2 High 2 High 2 High 5 Low 5 Low 4 High (31.9 in) (32.7 in) 830 mm 850 mm 3 Low 2 High 2 High 2 High 2 High 5 Low...

  • Page 75: Hitch Adjustment

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION HITCH ADJUSTMENT General This version is designed to hook the baler onto the swinging clevis drawbar of the tractor (Fig. 24) or a rear tow hook (Fig. 25). 2ï17...

  • Page 76: Operation

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION NOTE: It is possible to convert the hitch set‐up to the high hitch set‐up by turning the neck parts upside down and changing the position of the mid‐ship bearing mount. • However, since the baler is equipped with a ball ring or a swivel ring hitch insert, this part will need to be replaced with a fixed ring hitch insert to match the tractor swivelling upper tow hook, set to swivel,...
  • Page 77 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION PTO Ring Prior to fitting the PTO shaft this drive line configuration has a spacer ring installed between the locking collar and the PTO hub. ATTACHMENT OF THE PTO SHAFT Check proper length of the PTO shaft with the tractor in straight line to ensure sufficient overlap of the telescoping shafts (maintain a minimum overlap of one third of the length of the telescoping shafts at all...
  • Page 78 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION File down sharp edges from the tube, remove any swarf and thoroughly grease the telescoping tube. IMPORTANT: Further modifications to the PTO shafts and guards are not allowed. Install the PTO shaft to the tractor as follows: • The front yoke of the driveline is equipped with a push-pull collar. Connect the yoke to the tractor PTO shaft by pushing the locking collar to release the retaining device.

  • Page 79: Safety Chain

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION SAFETY CHAIN Your baler is equipped with a safety chain , depending on local road regulations as well as for safety purposes in some countries. The safety chain / cable must be hooked around a sturdy point of the tractor and must be able to retain the baler in the event of accidental loss.
  • Page 80 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION TRACTOR HYDRAULIC CONNECTIONS Depending on the equipment available, the tractor may require the following hydraulic remote controls with a maximum pressure available of 190 bar (2760 psi). Ensure your tractor is equipped with standard hydraulic connectors according...
  • Page 81 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION position in case of a tandem Autosteer axle) for the operation of the bale eject - Roller bale chute tandem Autosteer axle hydraulic circuit. Attach the quick-couplers with the red blanking covers to a double acting control valve for the operation of the crop cutting system hydraulic circuit.
  • Page 82 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION NOTE: Be sure to comply with all state and local laws regarding the use of the lighting installation. The trailing lights should be used when towing the baler on a public road. BALER ELECTRICAL SYSTEM Road lights To connect the road light installation of your baler to the tractor, fit the baler plug in the tractor socket.
  • Page 83 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Working light (optional) Two fixed operating lights are a possibility: one fitted in the hitch assembly of the baler, pointing to the pick‐ up (Fig. 39) and one fitted at the front of the left‐...
  • Page 84 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION One next to the service ladder. 2ï26...

  • Page 85: Monitor Installation

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MONITOR INSTALLATION NOTE: A choice of two monitors are available for the big balers, connection is the same for both options. This installation is for non ISOBUS tractors only, ISOBUS tractors have connections already fitted. 1.
  • Page 86 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION 2ï28...
  • Page 87 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Route the other, dual, cable looms inside the tractor cab. The cable loom with the two orange wires have to be routed to any suitable electrical source which delivers 12 volts only after switching on the tractor ignition key.

  • Page 88: Monitor Introduction

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Monitors: black and white display (optional) The monitor is used to control different baler equipment functions. The monitor will also inform the operator continuously about the baling process and possible warnings or alarms. The monitor consists of a black and white liquid crystal display (1) and touch key pads (2).
  • Page 89 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The standards address every aspect of how control CAUTION and communication in agricultural vehicles, displays, If the baler will not be used for more than two days, implements, software, data storage, cables and even also disconnect the break‐...
  • Page 90 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION This area displays various icons to report monitor events: loading objects, saving objects, etc. Any application can use this area to display status icons. Warnings are currently displayed by the active user interface for a software application or implement.
  • Page 91 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MONITORS 2ï33...
  • Page 92 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION These balers are operated by using an ISO 11783 compliant monitor of which CASEIH recommend being either the Black and White or Colour version. Installation and Removal The monitors can be easily moved from one vehicle to another by removing the display with its support"...

  • Page 93: Monitor Options

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MONITOR OPTIONS BALER PERFORMANCE MONITOR (BLACK AND WHITE DISPLAY) - OPTIONAL EQUIPMENT 4. Switch key: Used to switch between different CONTROLS SELECTION ISOBUS implements of which the baler can be 1. Main (home) screen: Displays the baler screens one.
  • Page 94 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION To navigate around the display twist the Rotary encoder (1) clock wise or anti clockwise to select the field you want to change. Press the encoder to highlight the field you want to change Press the encoder again to save the selection.
  • Page 95 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION In this screen the operator can select and adjust: Date Date format Time 12 / 24 hr display NOTE: The clock is powered by an internal battery, should this ever need to be replaced consult your dealer. The monitors are sealed units and any warranty would be invalid if the seals are broken.
  • Page 96 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Memory Page In the memory page input of data is possible by the operator to record bales made for each job or customer. The customer name can be recorded as required using the rotary encoder. Input string field Whenever an alpha numeric input is required in a field the input string field is displayed.
  • Page 97 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION COLOUR BALER MONITOR TOUCHSCREEN (OPTIONAL EQUIPMENT) CONTROLS SELECTION IMPORTANT: The screen shown may vary depending upon the vehicle it is resident in (with ICONS positioned differently). 1. Main screen: returns the user to the screen of the ISOBUS implement.
  • Page 98 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION When the baler is attached the software from the baler is uploaded into the monitor with icons as shown. All icons are selectable using the soft keys or touch screen. 1. Tool Box icon - to access screens for setting up: Display preferences Operator preferences Customising run screens...
  • Page 99 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Press the Right Arrow to move one location to the right in a horizontal layout and highlight the item. Press the Left Arrow to move from the soft or use rotary encoder icon list and highlight the first item in the main screen area.
  • Page 100 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION selection to select ICON on the touch screen. Keypad inputs Alphanumeric and numeric keypads are part of the foundation software on the monitor and are available to any application on the display. IMPORTANT: These alpha numeric input screens apply only to the Colour Monitor.
  • Page 101 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Keypad selections Use the arrow keys and/or the rotary encoder or touch screen to navigate through the keypad and highlight the desired character or number. Press Select to choose a character for the name or a number for the value.
  • Page 102 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Input error messages If an operator attempts to create a name on the keypad which exceeds the maximum characters allowed for the selected field, an input error message appears. The message occurs when the first character which exceeds the maximum number allowed is selected.
  • Page 103 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Bulgarian Czech Danish Dutch English Estonian Finnish French German Hungarian Italian Lithuanian Norwegian Polish Portuguese Spanish Swedish Screen options As with all new software downloads and increasing options the full list of available screens may change. Therefore on the right hand side of the screen you may see some options as: Display (Disp)
  • Page 104 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Switching applications (Black and White Monitor) Multiple ISOBUS applications can run in the monitor at the same time. Switching between applications is simple. Without exiting the current program, press the Next Application key (4) to move from the home screen to the baler screen.
  • Page 105 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MONITOR TOOLBOX APPLICATION (DISPLAY SET-UP) 1. To set the date and time on the display for those applications which date and time stamp events, for example file saving. 2. To select display language for those applications which are available in multiple languages.
  • Page 106 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION • Hour • Minutes • Language (see also following page) • Interface level (advanced recommended) • Backlight • Current Vehicle NOTE: The clock is powered by an internal battery, should this ever need to be replaced consult your dealer. The monitors are sealed units and any warranty would be invalid if the seals are broken.
  • Page 107 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION When the display restarts, the object pool loading icon appears in the Status area on the Home Screen. This process may take several minutes. When the new object pools are loaded for the various applications, the screens will switch to the newly selected language.
  • Page 108 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Highlight the Units field to select the preferred units of measurement. Press Select or touch to display the pop-up options list. The field changes Colour when selected. Using the soft key or rotary encoder or touch screen highlight your preference, (Metric, USA or imperial).
  • Page 109 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Creating an operator (if applicable) After the preferences on this screen have been reviewed, create a new operator name or edit an existing operator name. Highlight the Operator field. Press Select or touch to display the pop-up options list.
  • Page 110 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Video Camera (Colour Monitor only) Where the colour touch screen is fitted a video camera option can be fitted for the operator to view the rear of the baler. The screen is accessible with a single touch of the Video tab.
  • Page 111 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION NOTE: It is shown in this manual simply for guidance as to what the monitor is capable of, beyond the baler functions. The ISOBUS run screen will pop-up whenever the monitor starts. If you want the baler screen at start-up choose the baler to run in screen 1.
  • Page 112 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Changing layouts Press the left arrow to highlight the Run Screen field. Press Select or touch to choose a Run screen for customizing from the pop-up list. Highlight the desired Run screen for customizing. Press Select or touch to confirm the selection.
  • Page 113 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The layout of the Run2 screen immediately updates to reflect the selection: a two column layout with four rows for placing eight or less modules. NOTE: The modules are dynamically sized on the Run screen to fill the vertical area, whether 4, 5 or 6 rows are selected.
  • Page 114 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Refer to the RUN application in this section to understand how the layouts are used within an application. Implement An implement screen is available to any application on the monitor for example, the planting or harvesting software.
  • Page 115 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Implement width Highlight the desired module. Press Select or touch to confirm the selection. Implement width set-up Highlight the desired module. Press Select or touch to confirm the selection. Then proceed through the remaining setup options: •...
  • Page 116 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Monitor preferences The tool bar as shown opposite on the left (Colour monitor only) can be positioned either side of the display at the discretion of the operator. From the layout screen select the set up screen. Highlight the desired module.
  • Page 117 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Distance Imperial = inch, foot, yard, mile, etc. Metric = millimeter, centimeter, meter, kilometer, etc. Highlight the Distance field. Press Select or touch to access the pop- up list. Highlight Imperial or Metric as desired. Press Select or touch to confirm the change.
  • Page 118 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Then proceed through the remaining preferences • Area Imperial = square inch, square foot, square yard, acre, square mile, etc. Metric = square millimeter, square centimeter, square meter, square kilometer, hectare, etc. • Volume Imperial = ounce-UK, cup-UK, pint-UK, quart-UK, gallon-UK, inch...
  • Page 119 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION 2. The switchbox, 3. Function on the switchbox. NOTE: These illustrations shown explain the operation of the Aux. Controls screen and do not represent a particular implement. From the monitor Preferences screen, highlight and Select AUX to display the Aux(iliary) Controls screen.
  • Page 120 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION From the monitor Preferences screen, highlight and Select NVM to display the NVM Browser screen. The browser screen shows the software object pools which are stored in non-volatile memory (“flash” memory) in the display from monitor clients. Each object pool is represented by a folder with a hex title and a file with a seven digit name and extension.
  • Page 121 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Press Select or touch to start the VT application. 130 NOTE: If an application does not use Run screens or the screens have not been customized with Layout, the screens are blank. See the Toolbox Layout screen. IMPORTANT: Refer to the Software Operator's Manual for information on the Run screens used in a farming application.
  • Page 122 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Press the soft key or use rotary encoder or touch screen for CAN to display the CAN bus status screen. The CAN screen reports the serial number, controller name and controller status for devices on the CAN bus.
  • Page 123 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The run screens become active as each implement software is downloaded to the Monitor. For example the baler could be in the Run 1 screen and all data as selected by the operator will appear. Press Select or touch to start the application.
  • Page 124 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION The filter crop list enables selection of a certain crop selection (where applicable to an implement). Press Select or touch to access the pop- up list. Press Select or touch to confirm the request The filter crop list enables selection of a certain crop selection (where applicable to an...
  • Page 125 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Press Select or touch to confirm the request Highlight the Delete field Press Select or touch to confirm the request Confirm delete Press Select or touch to confirm the request On confirmation of deletion a new pop-up screen appears.
  • Page 126 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION BALER PERFORMANCE MONITOR (BLACK AND WHITE DISPLAY) OPTIONAL EQUIPMENT 7. Escape key: Used when an error is made during an CONTROLS SELECTION input, to remove that input, or move to next screen. 1. Status area: Displays the status of operations. 8.

  • Page 127: Section 2 - Controls, Instruments And Operation

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION will change COLOUR BALER MONITOR (OPTIONAL EQUIPMENT) CONTROLS SELECTION operational status and the baler image disappears. 1. Data input display: This area displays input of any new data found at the time of key on (a save 6.

  • Page 128: Screen Menus

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION SCREEN MENUS On the right hand side of the display is the menu bar (1). When the respective ICON is selected using the adjacent soft key, or touch screen a new screen will open or an action to the selection will take place.

  • Page 129: Screen Options

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION 7. This icon appears when more than five buttons are in this direct access key list, with more options above 8. Bale density decrease 9. Manual knotting symbol NOTE: This will disappear when bale length option is present 10.

  • Page 130: Main Screen

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION As previously discussed through the examples the operator interface to the baler is through the Monitor by Screen selection and Menu functions. Within these different screens, the monitor provides the operator with: Control over various baler functions Information and messages about baling processes and baler components (i.e.
  • Page 131 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION While still in the screen and by selection of the baler setting icon (1) soft key, encoder, or touch screen, the menu bar will change to allow inputs as follows: Automatic or Manual A/M (1) bale density setting can be set.
  • Page 132 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION value. (The same scale is used for both the density setting and the plunger load). With the density system operating in the manual mode: • The pressure in the density cylinders will remain constant.
  • Page 133 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Select a ground speed so that the capacity indicator stabilises just above a whole number, this to have 162 equal slices in the bale and to guarantee constant bale length and to keep the stuffer load constant. However, adapt the ground speed to the nature of the crop to be baled, as well as to the size of the windrow.

  • Page 134: Field Settings

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION FIELD SETTINGS 2ï76...
  • Page 135 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION When the optional electronic bale length or moisture kit is installed a bale icon (1) is shown in the menu bar. Then by using the soft key, encoder, or touch screen the bale can be highlighted and selected to enter the field setting screen.
  • Page 136 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Use soft keys or rotary encoder or touch screen to change the range required between Minimum 9% Maximum 80% i.e. To suit a crop, which could be for example: A silage crop desired setting would be 40% to 60% therefore set the monitor to 39% low to 61% high.
  • Page 137 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MEMORY 2ï79...
  • Page 138 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION In various screen options the memory screen icon (1) can be accessed by using the soft key, encoder, or touch screen. Items that can be seen in this screen are: Current date and time Memory number Job name Date and time when the memory has been stored Quantity of uncut bales...
  • Page 139 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION As discussed in field settings moisture content (1), bale length (2), and bale weight (3), options are available. These options are then reflected in the memory screen, that will display the bale length, moisture, and weight or weights of the current crop.
  • Page 140 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION SERVICE At the service interval a tools icon (1) will appear in the status bar and flash for a short time. The icon will remain in the status area until the service is confirmed as okay.
  • Page 141 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION 5. 2500 bale shearbolt interval 178 The service log enables a visual reminder of what is required and when it was completed. Select a service interval in the soft key area and a blue pop-up will appear.

  • Page 142: User Settings

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION USER SETTINGS Where the user set up icon is displayed it can be selected by use of the soft key, rotary encoder, or touch screen. To set-up the display the choice is made by using the navigation keys for item selection and when highlighted the selection can be confirmed, by then pressing enter.

  • Page 143: Screen Setup

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION SCREEN SET-UP In the user set-up screen access can be made to the screen set-up options. Input to this screen determines the data shown on the main screen. NOTE: Two screen set-ups are possible and each can be selected independently.
  • Page 144 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION As shown with options fitted up to 14 different selections can be made in each of the six screen fields shown opposite. Using the navigation keys, rotary encoder or touch screen, select each field (1) to display the Menu. From the menu select the item you want shown in that field.

  • Page 145: Active Errors

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION ACTIVE ERRORS From the user setting screen a down arrow is displayed in the screen icon. This denotes that the menu extends below this level. By selecting the down arrow the new menu appears which allows access to the active error screen.
  • Page 146 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION LIGHTS SETTING Use the navigation keys to view the main screen and then select the operating lights soft key (1) or touch screen. The icon will change to reflect the ON / OFF situation. Select the revolving light soft key by using the navigation keys (1) and / or encoder.

  • Page 147: Machine Settings

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MACHINE SETTINGS The baler can be set up to suit the operator's requirements and settings. These settings which are displayed in the main screen require to be input through this screen. User configurable items The machines setting screen is primarily designed for the user to set-up standard options, and for the Dealer to set-up the configurable options fitted to the...
  • Page 148 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION INFORMATION The information screen displays the Model, Serial number, as input by the Dealer. The information screen can be accessed through any screen displaying the (1) icon, by use of the soft key, or touch screen.
  • Page 149 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION DIAGNOSIS INPUT Inputs from sensors and other sources can be displayed, which are used for Dealer guidance. These can be viewed through the error overview screen using the diagnosis input icon (1), and by use of the soft key or touch screen.
  • Page 150 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION DIAGNOSIS OUTPUT Outputs for solenoids and other sources can be displayed, and used by Dealers to make adjustments. These can be viewed through the diagnosis screen using the diagnosis output icon (1), and by use of the soft key, or touch screen.
  • Page 151 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION SCREEN STATUS AREA When requiring to activate a device, a corresponding indicator will appear in the status area (1). When a function is not selected the indicator will not appear on the screen. If an item is selected but the baler PTO is below <...
  • Page 152 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION NOTE: In addition, the symbol for the automatic greasing system will blink in case of a diagnostic fault. 5. Crop cutting system knives inserted The knives have to be inserted or retracted hydraulically but the position status of the knives is displayed on the monitor by means of this symbol.
  • Page 153 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION systems, refer to Section 3-29 in this manual. 11. Accessory 1 (symbol not shown but similar withthe accessory 2 symbol) 12. Accessory 2 13. Error message indication 14. Baler not connected, no message possible 15.

  • Page 154: Monitor Messages

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION MONITOR MESSAGES IMPORTANT: Alarm, warning, error, and information messages are built into the software to assist the operator and help prevent baling problems. An example of which are shown through the following pages. Operational (1) Page No 2-90 Warning (2)
  • Page 155 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Mistie5 Warning Mistie6 Alarm messages NOTE: These messages have priority on the operational and warning messages. And will be displayed where a functional fault occurs which could lead to a bad bale or machine damage.
  • Page 156 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Mistie stop Alarm Knotter_trip_system Alarm Alarm Alarm Shearbolt knotter Alarm Shearbolt_unknown Alarm Stuffer_trip_safety_lock Brake Error messages: NOTE: The error message symbol will only appear with the error messages and not with the alarm or warning messages.
  • Page 157 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION If the error messages are not suppressed an ERROR will appear in case of failure of electric or electronic components and appear as a pop-up, for example: Line shorted Mistie sensor error These messages are in text only and may require immediate action.
  • Page 158 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Bale drop indication • Each time a finished bale drops from the bale chute, the symbol appears. • The symbol remains for three seconds. Knotting cycle indication: • Each time a knotting cycle starts, the symbol appears.
  • Page 159 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Warning messages will be displayed in a message window. Knotter shield open ! This warning appears when: The knotter fans are activated and • • PTO speed exceeds > 600 rpm and • The knotter shield is open.
  • Page 160 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION NOTE: The message will not appear when the baler is not running, or the baler is running below < 600 rpm, even when the bale chute is up. 2ï102...

  • Page 161: Section 2 - Controls, Instruments And Operation

    SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Grease warning ! This warning can only appear when: • The automatic greasing system is active and • a problem was detected during a greasing cycle. The audible alarm will sound and a message will appear in the message window.
  • Page 162 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Pick-up slip If the pick-up speed drops 5% to 10% in relation to the normal operating speed, the audible alarm will sound and a message will appear in the message window. The message will remain as long as the pick-up slips and for a minimum of 5 seconds.
  • Page 163 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Mistie function disabled When all but 2 mistie sensors have an error state, the message `mistie function disabled' will appear. Press `escape' to clear the message, but be aware that no mistie monitoring at all is taking place until the failures are repaired.
  • Page 164 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Moisture too low (where fitted) When the moisture is too low below the predefined level set by the operator (Minimum 9%) the warning will be displayed on the screen. The operator then must make the decision to accept this level or to stop baling.
  • Page 165 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION STOP ALARM MESSAGES (RED) WARNING STOP the machine immediately, shut down tractor PTO, engine, and remove start key. Investigate the cause and take action to remedy the problem, or serious damage could result. IMPORTANT: Only examples of alarm screens are now reviewed, as options are installed and software changes made new screens will appear that will not be shown...
  • Page 166 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Knotter 2ï108...
  • Page 167 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION This alarm message will appear in case the knotter drive PTO shearbolt fails. Press the escape key to stop the audible alarm. STOP messages remain on the screen until after replacement of the shearbolt and the machine is restarted and running above (>600 rpm).
  • Page 168 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Flywheel Knotter This alarm message appears in case the flywheel shearbolt or the knotter drive PTO shearbolt fails and the pick‐ up speed sensor is not functioning. In this case it is no longer possible to make the distinction between a flywheel shearbolt failure or a knotter shearbolt failure.
  • Page 169 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Memory fault Should a memory fault appear it may be necessary to reload the software. Still have memory fault change the monitor. Pick-up cut out Auto Stop function (where fitted on Rotor-Cutter balers only) The auto pick-up cut out operates should the stuffer shear bolt fail and limits the crop entering the pre charge chamber.
  • Page 170 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION ERROR MESSAGES (ORANGE) IMPORTANT: Only an example of error screens are now reviewed, as options are installed and software changes made new screens will appear that are not shown here. A short description of the error will appear in the message window together with an indication of the cause (i.e.
  • Page 171 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION Oil pressure sensor Should the sensor be unable to determine a true value the warning may be seen as opposite. Pick-up speed sensor This alarm message will appear when the pick-up speed sensor line is open. Press the escape key to stop the audible alarm.
  • Page 172 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION PICK-UP COMPENSATION CYLINDER Mounted at the right hand side of the baler is the pick-up compensation cylinder as shown opposite. The cylinder and hence the pick-up can be raised or lowered when the selected tractors remote lever is operated.
  • Page 173 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION ATTENTION: • Ensure the baler is correctly attached to the tractor and all connections (brakes, road lights) are properly hooked up as explained earlier in this section, and all is in good operating conditions. Raise the jack all the way up.
  • Page 174 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION • • • • If an accumulator is fitted ensure the Autosteer is locked at all times during road transport or on inclined activities. Ensure that the Autosteer lock is engaged where tandem axles are fitted and operated from the tractor. PARKING THE BALER To park the baler, proceed as follows: Place the baler on a flat surface when possible.
  • Page 175 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION To apply the brake: • Turn the crank into the operating position. • Rotate the crank clockwise until it will not go any further. • Turn the crank back into the home position. To release the brake: •...
  • Page 176 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION If the baler is equipped with wheel chocks, install them as follows: • On a flat surface: one in front of and one behind a wheel. • On a slope: one chock per wheel, either in front of or behind each wheel, depending on the incline.
  • Page 177 SECTION 2 - CONTROLS, INSTRUMENTS AND OPERATION NOTE: 2ï119...

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