Textron Off Road PROWLER EV Service & Parts Manual
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Textron Off Road PROWLER EV Service & Parts Manual

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666430 H
REVISED APRIL 2019

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Summary of Contents for Textron Off Road PROWLER EV

  • Page 1 666430 H REVISED APRIL 2019...
  • Page 2 WELCOME CALIFORNIA Proposition 65 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause can- cer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands fre- quently when servicing your vehicle.
  • Page 3 SERVICE PARTS MANUAL ELECTRIC POWERED VEHICLE PROWLER EV STARTING MODEL YEAR 2018 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
  • Page 4 GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ACCELERATOR .
  • Page 6 NOTES Page iv 666430 Service Parts Manual...

  • Page 7: How To Use The Service Parts Manual

    HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • GENERAL INDEX • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.

  • Page 10: Accelerator

    ACCELERATOR Front of Vehicle Page A-1 666430 Service Parts Manual...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR Notes: Page A-3 666430 Service Parts Manual...
  • Page 13 ACCELERATOR Notes: Page A-4 666430 Service Parts Manual...
  • Page 14 BATTERY SYSTEM Front of Vehicle Page B-1 666430 Service Parts Manual...
  • Page 15 BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 16 BATTERY SYSTEM Page B-3 666430 Service Parts Manual...

  • Page 17: Battery Charger

    BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 18 BATTERY SYSTEM Notes: Page B-5 666430 Service Parts Manual...
  • Page 19 BATTERY SYSTEM Notes: Page B-6 666430 Service Parts Manual...

  • Page 20: Body

    BODY GLOVE BOX DOOR ASSY (PASSENGER SIDE) includes items 22 - 25 Front of Vehicle Page C-1 666430 Service Parts Manual...
  • Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BODY Front of Vehicle Front of Vehicle Page C-3 666430 Service Parts Manual...
  • Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 24 BODY Front of Vehicle Page C-5 666430 Service Parts Manual...
  • Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 26 BODY Battery Rack Weldment Front of Vehicle Page C-7 666430 Service Parts Manual...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY Frame shown for reference only Front of Vehicle Front of Vehicle Frame shown for reference only Page C-9 666430 Service Parts Manual...
  • Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 BODY Notes: Page C-11 666430 Service Parts Manual...
  • Page 31 BODY Notes: Page C-12 666430 Service Parts Manual...

  • Page 32: Brakes

    BRAKES Front of Vehicle Front of Vehicle Calliper Front of Vehicle Front of Vehicle Page D-1 666430 Service Parts Manual...
  • Page 33 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BRAKES Notes: Page D-3 666430 Service Parts Manual...
  • Page 35 BRAKES Notes: Page D-4 666430 Service Parts Manual...

  • Page 36: Electrical

    ELECTRICAL FRONT GRILLE WITH LIGHT ASSEMBLY includes items 3 - 4, 6 CHARGER RECEPTACLE ASSEMBLY includes items 10 - 11 Page E-1 666430 Service Parts Manual...
  • Page 37 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 ELECTRICAL Front of Vehicle Front of Vehicle Floor Panel Part of Control Harness DC/DC CONVERTER, 72V includes item 17 Front of Vehicle Front of Vehicle Page E-3 666430 Service Parts Manual...
  • Page 39 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 40 ELECTRICAL Notes: Page E-5 666430 Service Parts Manual...
  • Page 41 ELECTRICAL Notes: Page E-6 666430 Service Parts Manual...

  • Page 42: Electronic Speed Control

    ELECTRONIC SPEED CONTROL For Vehicles Manufactured After February 25, 2019 Front of Vehicle Part of Frame For Vehicles Manufactured Before February 24, 2019 666430 Service Parts Manual Page F-1...
  • Page 43 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 ELECTRONIC SPEED CONTROL Notes: 666430 Service Parts Manual Page F-3...
  • Page 45 ELECTRONIC SPEED CONTROL Notes: 666430 Service Parts Manual Page F-4...

  • Page 46: Front Suspension And Steering

    FRONT SUSPENSION AND STEERING Front of Vehicle Page G-1 666430 Service Parts Manual...
  • Page 47 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 48 FRONT SUSPENSION AND STEERING Front of Vehicle Page G-3 666430 Service Parts Manual...
  • Page 49 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 50 FRONT SUSPENSION AND STEERING FRONT STRUT ASSEMBLY (DRIVER SIDE) includes items 3 - 24, 37 FRONT STRUT ASSEMBLY (PASSENGER SIDE) includes items 3 - 22, 25, 37 BRAKE CALIPER includes item 30 STRUT/BEARING ASSEMBLY (DRIVER SIDE) includes items 26 - 27, 29 Part of Frame STRUT/BEARING ASSEMBLY (PASSENGER SIDE) includes items 26 - 28...
  • Page 51 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 52 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 53 FRONT SUSPENSION AND STEERING Notes: Page G-8 666430 Service Parts Manual...
  • Page 54 FRONT SUSPENSION AND STEERING STEERING COLUMN ASSEMBLY includes items 5 - 9 Front of Vehicle Page G-9 666430 Service Parts Manual...
  • Page 55 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 56 FRONT SUSPENSION AND STEERING Notes: Page G-11 666430 Service Parts Manual...
  • Page 57 FRONT SUSPENSION AND STEERING Notes: Page G-12 666430 Service Parts Manual...

  • Page 58: Motor

    MOTOR For Vehicles Manufactured After February 25, 2019 Rear Motor Differential For Vehicles Manufactured Before February 24, 2019 Front Motor Differential 666430 Service Parts Manual Page H-1...
  • Page 59 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 60 MOTOR Notes: 666430 Service Parts Manual Page H-3...
  • Page 61 MOTOR Notes: 666430 Service Parts Manual Page H-4...
  • Page 62 Part of Frame Part of Part of Frame Frame Front of Vehicle Page J-1 666430 Service Parts Manual...
  • Page 63 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 UPPER HARDWARE KIT includes items 5 - 6 Front of Vehicle Page J-3 666430 Service Parts Manual...
  • Page 65 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 HARDWARE KIT includes items 6 - 12 Front of Vehicle Page J-5 666430 Service Parts Manual...
  • Page 67 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 68 Notes: Page J-7 666430 Service Parts Manual...
  • Page 69 Notes: Page J-8 666430 Service Parts Manual...

  • Page 70: Front Axle

    FRONT AXLE Front of Vehicle Page K-1 666430 Service Parts Manual...
  • Page 71 FRONT AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 72 FRONT AXLE Notes: Page K-3 666430 Service Parts Manual...
  • Page 73 FRONT AXLE Notes: Page K-4 666430 Service Parts Manual...
  • Page 74 REAR AXLE REAR AXLE DIFFERENTIAL ASSEMBLY includes items 2 - 14 HUB ASSEMBLY includes item 15 Front of Vehicle HYDRAULIC BRAKE CALIPER includes item 10 Page L-1 666430 Service Parts Manual...
  • Page 75 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 76: Rear Axle

    REAR AXLE ..................................................................................... DIFFERENTIAL SOLID AXLE includes items 2 - 22 Page L-3 666430 Service Parts Manual...
  • Page 77 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 78 REAR AXLE Notes: Page L-5 666430 Service Parts Manual...
  • Page 79 REAR AXLE Notes: Page L-6 666430 Service Parts Manual...

  • Page 80: Rear Suspension

    REAR SUSPENSION Rear Axle Front of Vehicle Page M-1 666430 Service Parts Manual...
  • Page 81 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 82 REAR SUSPENSION Notes: Page M-3 666430 Service Parts Manual...
  • Page 83 REAR SUSPENSION Notes: Page M-4 666430 Service Parts Manual...

  • Page 84: Seating

    SEATING SEAT BOTTOM ASSEMBLY includes items 2 - 12 SEAT BACK ASSEMBLY includes items 15 - 17 Front of Vehicle Page N-1 666430 Service Parts Manual...
  • Page 85 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 86 SEATING FLIP SEAT BOTTOM ASSEMBLY includes items 2 - 10 FLIP SEAT BOTTOM ASSEMBLY includes items 4 - 7 Page N-3 666430 Service Parts Manual...
  • Page 87 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 88 SEATING Front of Vehicle Front of Vehicle Front of Vehicle Page N-5 666430 Service Parts Manual...
  • Page 89 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 90 SEATING Front of Vehicle Page N-7 666430 Service Parts Manual...
  • Page 91 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 92 SEATING Notes: Page N-9 666430 Service Parts Manual...
  • Page 93 SEATING Notes: Page N-10 666430 Service Parts Manual...

  • Page 94: Weather Protection

    WEATHER PROTECTION Vehicle shown for reference only CANOPY TOP KIT includes items 2, 3 HARDWARE KIT includes items 4 - 9 Page P-1 666430 Service Parts Manual...
  • Page 95 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 96 WEATHER PROTECTION Notes: Page P-3 666430 Service Parts Manual...
  • Page 97 WEATHER PROTECTION Notes: Page P-4 666430 Service Parts Manual...

  • Page 98: Wheels And Tires

    WHEELS AND TIRES WHEEL AND TIRE ASSEMBLY, FRONT includes items 2 - 3 WHEEL AND TIRE ASSEMBLY, REAR includes items 6 - 7 STYLE OF WHEELS & TIRES MAY DIFFER FROM THOSE SHOWN Page R-1 666430 Service Parts Manual...
  • Page 99 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 100 WHEELS AND TIRES Notes: Page R-3 666430 Service Parts Manual...
  • Page 101 WHEELS AND TIRES Notes: Page R-4 666430 Service Parts Manual...

  • Page 102: Decals And Labels

    DECALS AND LABELS www.textronoffroad.com MIN 150 665178 DC-DC CONV CONTROL KEYSWITCH 125V 125V 125V 12V OUTLET WORK LIGHTS HD/TL LIGHTS WINCH CTRL BRAKE DIODE 666372 Front of Vehicle Front of Vehicle Failure to follow these instructions can result in SERIOUS INJURY or DEATH THIS PROCEDURE SHOULD ONLY BE TO CLEAR VEHICLE FROM AN UNSAFE AREA AND BE PERFORMED ONLY BY QUALIFIED TRAINED PERSONNEL In Case Of Total Power Loss And The ‘Run-tow’...
  • Page 103 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 104 DECALS AND LABELS Notes: Page S-3 666430 Service Parts Manual...
  • Page 105 DECALS AND LABELS Notes: Page S-4 666430 Service Parts Manual...
  • Page 106 Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road Augusta, Georgia 30906-3852 USA CONTACT US: North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-438-3946, FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Owners Guide, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Parts &...

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