ORTAL Wilderness 60H Series Installation And Operation Manual

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Installation and Operation Manual
Wilderness 60H Series
Wilderness 60H Series Fireplaces:
Wilderness 60H Front Facing
Wilderness 60H Corner (RS/LS)
Wilderness 60H Three Sided
Ortal Installation Manual: Wilderness 60H Series (V1.0)

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  • Page 1 Installation and Operation Manual Wilderness 60H Series Wilderness 60H Series Fireplaces: Wilderness 60H Front Facing Wilderness 60H Corner (RS/LS) Wilderness 60H Three Sided Ortal Installation Manual: Wilderness 60H Series (V1.0)
  • Page 2: General

    WARNING: MATERIAL USAGE All materials and objects used to carry out the installation must be certified/approved or specified by Ortal and are suitable for use. Do NOT install the system with different materials or objects than those approved for installation by Ortal.
  • Page 3: Table Of Contents

    Table of Contents General Safety Information and Warnings Product Information Models Certification Rating Label Zero-Clearance Stand-Offs Installation Prior to Installation Locate the Fireplace Fireplace Installation First Trip to Site: Planning Second Trip to Site: Installation Third Trip to Site: Startup Post-Installation Initial Burning Period Final Inspection Procedure...
  • Page 4 Driftwood Firelog Set Firelog Installation Warnings Driftwood Firelog Setup Firelog Base/Tube Position Adjustment Adjustment Instructions Operation 10-Button Remote Control Handset Operating Instructions Puck Handset Operating Instructions Wall Switch Operating Instructions MyFire App Operating Instructions MyFire Wi-Fi Box Fireplace Maintenance General Maintenance...
  • Page 5: Product Information

    For more information on Power Venting, please refer to the Power Vent System Installation and Operation Manual.  Venting is not supplied by Ortal with the fireplace. The fireplace is certified to be used with, and can be obtained from, the ...
  • Page 6: Zero-Clearance Stand-Offs

    Zero-Clearance Stand-Offs The fireplace has zero-clearance stand-offs fastened to the body of the fireplace as shown in the figures below. Stand-offs must be fully extended upon installation. 60H Front Facing Zero-Clearance Stand-Offs (Isometric View) Zero-Clearance Stand-Offs (Top View) 60H Corner (RS/LS) Zero-Clearance Stand-Offs (Isometric View) Zero-Clearance Stand-Offs (Top View) 60H Three Sided...
  • Page 7: Installation

    Installation Prior to Installation Locate the Fireplace Keep the following factors in mind when selecting a location for the fireplace: Fireplace clearance requirements (review “General Clearances” sections).  Heat release and air intake requirements (review “Heat Release” and “Air Intake” sections). ...
  • Page 8: Third Trip To Site: Startup

    In addition, the installer must review and explain the following to the owner: Safety warnings  Fireplace operation  Warranty requirements  Maintenance requirements  Glass is hot during and after operation.  If any questions or concerns arise, owner must contact the local Ortal dealer/installer for support. ...
  • Page 9: Building Around The Fireplace

    Building Around the Fireplace Building Checklist The following building checklist is a quick reference for a typical Ortal Wilderness 60H series fireplace installation. This list is not exhaustive and does not supplement thorough review of the installation manual.  Fireplace Location: Ensure the location allows for min. 40” clearance from viewing area to furniture and other combustibles.
  • Page 10: Framing

    Framing Framing Requirements Fireplace chase may be framed with either combustible (typically wood studs) or non-combustible framing (typically metal studs). Any framing within 10 ” from the top of the fireplace glass (viewing area) must be non-combustible. Any framing after that point may be combustible.
  • Page 11: Framing Dimensions

    Framing Dimensions The following diagrams are for illustrative purposes only. There are multiple approved framing scenarios. A flush application is not the only permitted application. The fireplace may be recessed into the wall. Refer to diagrams and values below and in the following pages for details.
  • Page 12 Wilderness 60H Corner (RS/LS) Height Length Depth Stand-Off Legs Glass Length Glass Height ” " ” ” ” " ” Framing A: Height ” B: Length " C: Depth ” Refer to pipe manufacturer’s V: Firestop firestop dimensions...
  • Page 13 Wilderness 60H Three Sided (TS) Height Length Depth Stand-Off Legs Glass Length Glass Height ” ” ” ” ” ” ” Framing A: Height ” B: Length ” C: Depth ” Refer to pipe manufacturer’s V: Firestop firestop dimensions...
  • Page 14: General Clearances

    General Clearances Viewing Area Clearance Zone The viewing area clearance zone is an area that extends perpendicular from the fireplace viewing area. The depth of the viewing area clearance zone depends on the combustibility of the material in question. Distance is measured from the fireplace heat barrier. Non-Combustible Materials Must be minimum 12 inches from fireplace viewing area.
  • Page 15: Heat Release

    Heat Release A heat release is an opening in the fireplace chase that allows the heat inside the chase to passively circulate into an interior room. This heat is generated convectively as the fireplace heats up. It is separate from exhaust heat produced at the combustion chamber of the fireplace.
  • Page 16 Vertical Heat Release: Split Front Vertical Heat Release: Full Side The heat release is oriented vertically and split between the two sides The heat release is oriented vertically. Entire heat release of the chase. is on one side of the fireplace chase. Split Front Vertical Heat Release Full Vertical Heat Release on One Side Sprinkler Clearance to Heat Release...
  • Page 17: Air Intake

    Air Intake When installing a fireplace with a double glass heat barrier, it is essential to maintain cool air flow between the double glass panels. For this purpose, an opening must be provided toward the bottom of the wall to allow the double glass fans to circulate room air through the glass panels and up into the chase.
  • Page 18 Air Intake for a Platform NOTE: Please refer to the “Chase Floor/Platform” section for details on platform construction.
  • Page 19: Mounting A Tv/Artwork

    The decision to install a television above an Ortal fireplace is up to the discretion of the owner. TV and art manufacturers may specify that their product should not be installed on, near or above a heat source. Ortal will not be held liable for any adverse effects on a TV, artwork or other equipment located near the Ortal fireplace.
  • Page 20 Recessed TV/Artwork NOTE: Vent clearances must be maintained. See “Vent Clearances” section for details.
  • Page 21: Access Panel

    Access Panel An access panel is not required (see note below for exception), but it is highly recommended. It allows for access to the fireplace’s gas and electrical components for servicing. NOTE: An access panel, or some other form of clear access, is required for power vented fireplaces. For servicing purposes, the power vent control box (located at the fireplace) must be easily accessible in a way that does not require removal of the fireplace glass.
  • Page 22: Recessed Ledge Detail

    Recessed Ledge Detail A ledge over the top of a fireplace that is less than 24 inches from the top of the fireplace viewing area must maintain a minimum of 12 inches from the top of the viewing area to the top of the framing. Entire structure must be non-combustible (framing and finish).
  • Page 23: Structural Weight Support

    The following drawing shows a recommended approach to this type of installation. Please note that these drawings are not to scale. All fireplace drawings with correct dimensions are available on the Ortal website.
  • Page 24: Step-By-Step Chase Construction

    Step-by-Step Chase Construction The following checklist is a simplified overview of typical chase construction for an Ortal Wilderness 60H series fireplace installation. This list is not exhaustive and does not supplement thorough review of the installation manual. Step 1 BUILD BACK AND SIDE WALLS Frame the back and side walls according to framing requirements.
  • Page 25: Finishing

    Finishing The following diagrams show various finish applications. Diagrams apply to both combustible and non-combustible finish material. IMPORTANT NOTES: All recessed installations must comply with applicable maximum overhang limit and side wall clearances. See “Maximum  Overhang Depth” and “Clearance to a Side Wall” sections for details. No material is permitted to extend past the metal lip surrounding the fireplace viewing area.
  • Page 26: Recessed Installation

    Recessed Installation Diagram applies to both combustible and non-combustible finish material. The finish must maintain at least a ” clearance to the fireplace to both the top and bottom recesses.
  • Page 27: Venting

    The following sections provide information for calculating vent configuration distances and elbows. For vent configurations that cannot conform to these guidelines, consider Ortal’s Power Vent System, or contact Ortal for assistance. Power Vent information can be found in the Power Vent Installation Manual.
  • Page 28 TERMINATION CAP NOTE: Low Profile Termination Cap and Sconce Termination Cap can negatively impact flame appearance and are not recommended for use with the fireplace. Allowable Maximum Horizontal Runs Wilderness 60H V minimum = 3 feet Vertical (V) Max Horizontal (H) 3 ft 12 ft 6 ft...
  • Page 29: Vent Restrictor Sizing Guidelines

    Vent Restrictor Sizing Guidelines The restrictor sizing tables in this section determine the recommended restrictor for your vent configuration. These tables show Ortal’s recommendations only. The Environment, gas type and other factors may affect the best restrictor choice. How to use the “Recommended Restrictor” tables: Find the total vertical rise in your vent configuration along the y-axis.
  • Page 30: Clearances

    Clearances The following clearances apply to the vent system regardless of vent manufacturer. Vent Clearances Applies to entire circumference when venting is oriented vertically. Clearance is to any Sides: 1” material. *Top: 3” Applies to venting oriented horizontally or at an angle. Clearance is to any material. Bottom: 1”...
  • Page 31: Horizontal Termination Clearance Diagram

    Horizontal Termination Clearance Diagram Location Country Minimum Clearance Description Clearance above grade, veranda, porch, deck, or balcony. US & 12 inches NOTE: On private property where termination is less than 7 feet above a sidewalk, driveway, Canada deck, porch, veranda, or balcony, use of a listed cap shield is suggested. ≤...
  • Page 32 Covered Alcove: spaces open only on one side and with an overhang Horizontal Termination Clearances Continued: Covered Alcove Application Location Country Minimum Clearance Description Clearance under non-vinyl veranda, porch, deck, balcony, or overhang. NOTE: Termination in a covered alcove space is permitted with the dimensions specified. 1.
  • Page 33: Vertical Termination Clearance Diagram

    Vertical Termination Clearance Diagram NOTE: This chart does not apply to a chimney shroud application. See the “Chimney Shroud” section on the next page for more information. TERMINATION CAP NOTE: A Low Profile Termination Cap can negatively impact flame appearance and is not recommended for use with the fireplace.
  • Page 34: Chimney Shroud

    Chimney Shroud Top Open Keep a minimum 6-inch clearance around the diameter of the cap’s side edge and extending above and below the cap. Sides Open Keep a minimum 6-inch clearance around the diameter of the cap’s side edge, and a minimum 10-inch clearance above the top of the cap.
  • Page 35: Maintenance

    Firelog installation and gas conversion must be performed only by technicians who have specific authorization by Ortal to change these components. The Driftwood Firelog Kit must be supplied by Ortal. Using parts from other manufacturers or having an unauthorized party performing the conversion will void your fireplace’s warranty. Conversion instructions are supplied with the kit.
  • Page 36: Routing The Gas Line

    Routing the Gas Line Correctly size and route the gas supply line from the supply regulator to the area where the access panel is located (or to the burner area if no access panel is available), as per the requirements outlined in the latest edition of the National Fuel Gas Code, NFPA 54 (USA) or CAN/CSA-B1491 (Canada).
  • Page 37: Gas And Electrical Components

    Gas and Electrical Components Assemblies and components are listed and described in the tables following the figure. For Serial #21818-28183 Part Part Description Description Number Number Orifice LPG Electrode Target Type Orifice NG G121 Main Burner Gas Fitting Mertik Gas Valve Burner Gas Tube G301 Symax Receiver...
  • Page 38 Pilot Base Connection fitting 4mm One-piece Thermocouple NG Fitting for main line inlet to gas valve GV60 Thermocouple LPG The manufacturer of Ortal’s gas and electrical components is Mertik Maxitrol. For information on these components, please visit the manufacturer’s website: www.mertikmaxitrol.com...
  • Page 39: Electrical

    Electrical WARNING: Disconnect the power supply before servicing any electrical components. Electrical Requirements A duplex receptacle with two outlets (not included) must be installed in the location where the gas and electrical components will be placed, which must be to the side or back of the fireplace within 36 inches of the pilot (see diagram in “Routing the Gas Line” section). Electrical work should be performed by a qualified licensed electrician, per local code.
  • Page 40: Wiring Diagrams

    Wiring Diagrams The following diagrams show the electrical wiring required for different feature combinations. Wiring Diagram: Screen Fireplace with Interior Lighting...
  • Page 41 Wiring Diagram: Screen Fireplace with Interior Lighting and Ortal Power Vent...
  • Page 42 Wiring Diagram: Double Glass Fireplace with Interior Lighting...
  • Page 43 Wiring Diagram: Double Glass Fireplace with Interior Lighting and Ortal Power Vent...
  • Page 44: Carbon Monoxide Detector Wiring Diagrams

    Carbon Monoxide Detector Wiring Diagrams CO Kit Wiring Diagram: Screen Fireplace...
  • Page 45 CO Kit Wiring Diagram: Double Glass Fireplace...
  • Page 46: Home Automation Wiring Diagram

    Home Automation Wiring Diagram Use the following wiring diagram to connect fireplace control a hardwired home automation system. Contacts Options/Operation Ignition: Close contacts 0 (orange) and 2 (brown) simultaneously for 1 second. Fireplace automatically goes to high after ignition. Up Flame: Close contacts 0 (orange) and 1 (red) simultaneously. The contact needs to be closed for 12 seconds to turn the motor from end-stop to end-stop.
  • Page 47: Driftwood Firelog Set

    Driftwood Firelog Set Ortal Driftwood Firelogs are the only interior design media permitted in the Wilderness 60H series fireplaces. No other interior design media options are permitted. The following Ortal firelog sets are permitted for use in the Wilderness 60H series fireplaces.
  • Page 48: Firelog Installation Warnings

    Firelog Installation Warnings Firelogs are fragile. Handle them gently to prevent damage to their paint or to the fireplace.  Arrange firelogs as shown the section below. Do not arrange them in any other way. If firelogs are not installed per installation ...
  • Page 49: Driftwood Firelog Setup

    Driftwood Firelog Setup Log placement of the Driftwood Firelog Set is crucial for optimal fireplace operation and safety purposes. Logs must be arranged as detailed in the following pages. No other arrangement is permitted. Alternative log arrangement will affect fireplace safety, operation, and performance.
  • Page 50 Arrange firelogs as shown in Steps 3-9. STEP 3 STEP 4 The base/tube for log #4 can be adjusted to fit the position shown in picture above (see “Log Base Position Adjustment” section for details). STEP 5 The base/tube for log #5 can be adjusted to fit the position shown in pictures above (see “Log Base Position Adjustment” section for details).
  • Page 51 STEP 7 The base/tube for log #7 can be adjusted to fit the position shown in the picture above (see “Log Base Position Adjustment” section for details). STEP 8 STEP 9 STEP 10: Charcoal (Optional) Add charcoal pieces to remainder of the burner. Do not cover any burner holes. Maintain minimum 1-inch clearance around the pilot behind pilot hood.
  • Page 52: Firelog Base/Tube Position Adjustment

    Firelog Base/Tube Position Adjustment...
  • Page 53: Adjustment Instructions

    Adjustment Instructions NOTE: The following images are for illustrative purposes only. Instructions apply to Front, Corner, and Three Sided models.
  • Page 56 Firelog Tube Aeration...
  • Page 57: Operation

    Operation WARNING – Read these instructions carefully before lighting the fireplace. Four operation options are available for use with the fireplace: 10-Button Remote Control Handset (default option, always included with the fireplace)  Puck Handset (optional accessory)  Wall Switch (optional accessory) ...
  • Page 58: Puck Handset

    Turning the Fireplace On 1. Press the button until you hear continuous beeping, and a blinking series of lines confirms the start sequence has begun; release buttons. 2. Main gas flows once pilot ignition is confirmed. 3. The system automatically goes into Manual Mode after main burner ignition. NOTE: When pilot ignition is confirmed, motor turns automatically to maximum flame height.
  • Page 59: Operating Instructions

    Operating Instructions Instructions for operating the Puck Handset are shown below. Turning the Fireplace On/Off Firmly press and hold the button until two short beeps confirms the start  sequence has begun; release button. OFF: Firmly press the button.  Increase/Decrease Flame Height INCREASE: To increase flame height, press and hold...
  • Page 60: Wall Switch

    Wall Switch Control Option Radio Frequency Power Supply Wall Switch IMPORTANT: For safety/communication purposes, the 10-button handset must be located within 26 feet of the receiver. Operating Instructions Turning the Fireplace On/Off ON: Press and hold the ON-OFF button until two short beeps confirms the start sequence has begun;...
  • Page 61: Myfire App

    To download the MyFire app, search “MyFire” at the Apple App Store or Google Play. Operating Instructions For setup and operating instructions of the MyFire app, see the Homeowner’s Fireplace Operation Manual, or visit the Ortal website or www.myfireapp.com. MyFire Wi-Fi Box The MyFire Wi-Fi router box provides the Wi-Fi connection that allows the MyFire App to operate the fireplace.
  • Page 62: Fireplace Maintenance

    Submerged Parts Do not use the fireplace if any part has been under water, or if you suspect that it may have been under water. The Ortal dealer service technician must inspect and, if necessary, replace any parts of the control system and any gas controls which have been under water.
  • Page 63 © Ortal 2021 Version 1.0, September 2021 SKU: KPMANWILD60HV1.0 Ortal USA 8421 Canoga Ave Canoga Park, CA 91304 T: (818) 238-7000 | F: (818) 678-0541 info@ortalheat.com | www.ortalheat.com...

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