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Related Manuals for SKYLUX Cintralux Alu EP 10/10
Summary of Contents for SKYLUX Cintralux Alu EP 10/10
- Page 1 BARREL VAULTS Cintralux Alu EP 10/10 Mounting instructions Art.N° 43984...
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Page 2: Safety
Safety Take the necessary and required safety precautions, such as safety nets and lifelines when installing from the outside, safety goggles, gloves, hard hat, etc. Do not step on the glass. Falling from height • When using ladders to go on the roof: - Ladder in good condition? - Set up correctly at an angle of 75°? - Secured below and on top against moving? - Page 3 Sharp objects • Make sure your fingers/hands are not pinched and watch out for cuts while handling skylights or barrel vaults. • Be careful where you put your hands during the installation. • Wearing cut-resistant gloves is mandatory. Ergonomics • Always lift loads correctly: bend your knees, move your feet instead of forcing your spine, lift as close to your body as possible.
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Page 4: Table Of Contents
Table of contents SAFETY p. 2 TABLE OF CONTENTS p. 4 OVERVIEW PROFILES AND SUPPLIES p. 5 SAFETY AND WARNINGS p. 6 PRIOR INSPECTION p. 6 ASSEMBLY SEQUENCE OF FIXED AND OPENING PARTS p. 8 OUTLINE DRAWING CINTRALUX ALU EP10/10 – FIXED PARTS p. -
Page 5: Overview Profiles And Supplies
Overview profiles and supplies LP511 light lower arch LP210- lateral profile heavy lower upper end LP533 LP623 arch profile intermediate LP97 LT545 corner profile arch lateral arch PVC tube LP512 (upper arch with Ø 16 x 500 mm bottom flange) self-drilling LP502 upper arch... -
Page 6: Safety And Warnings
Safety and warnings See page 18 in this manual. Prior inspection Curb Before installing the barrel vault, the customer must provide a solid timber or metal curb that must be non- deformable (can be reinforced with tie rods if necessary). The maximum roof pitch is 5°. Before starting the installation, please check if following specifications are met: •... - Page 7 Sizes Since the barrel vault is made to size, the overall length and widht of the curb (roofing included) must be equal to the ordered size dimensions of the barrel vault. Look for the narrowest and widest spaces* and measure the min. and max.
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Page 8: Assembly Sequence Of Fixed And Opening Parts
Assembly sequence fixed and opening parts 1 Install the end profiles and lateral profiles. See first step in this manual (see further). 2 Then, install the reference profiles of the opening parts (see 4. opening part mounting instructions of the Cintramax opening parts). 3 Finish the fixed part as described further in this manual. -
Page 9: Assembly Sequence Of Fixed Parts
Assembly sequence for fixed parts 1. Installation of the end profile and lateral profile 2. Installation of the lower arches and inner sheets 3. Installation of the intermediate arch profiles and the spacer profiles 4. Installation of the outer sheets 5. - Page 10 Install all lateral profiles on one side of the curb nicely in line (use the rope). We advise you NOT to position the seams of the lateral profiles opposite of the Cintramax opening parts. Make sure the seams are next to the opening parts to avoid incorrect alignment of the opening parts.
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Page 11: Installation Of The Lower Arch
2. Installation of the lower arches and inner sheets In case there are Cintramax opening parts in the barrel vault: reference profiles Install the reference profiles of the opening parts first (see separate manual for the Cintramax opening parts). Finish the fixed part afterwards as described further in this manual. -
Page 12: Installation Of The Intermediate Arches
3. Installation of the intermediate arches Install the intermediate arch above the lower arch, according to the image. Insert the M8x60 bolts in the pre-drilled holes in the lateral profile in the intermediate arch. Do not tighten the bolts yet. intermediate arch intermediate arch bolt M8x60... -
Page 13: Installation Of The Upper Arches
5. Installation of the upper arches Make sure the lower profiles in the middle of the bottom side of the upper arch profile fit into the notch of the intermediate arch profile. Fix the upper arch profiles by hand with the stainless-steel bolts M6 or M8. -
Page 14: Tighten The Bolts
6. Tighten the bolts You can now tighten the bolts to fix the intermediate arches and the upper arches. M8x60 bolts 7. Installation of the outer end sheets Install a PVC tube on both sides between the lower arch and the intermediate arch. PVC tube intermediate arch PVC tube... - Page 15 Install the entire 32 mm end sheet in the lowest end profile and mark the top side of the intermediate arch on the protective film. The UV side must face outwards. Mark until the ends of the lowest end profile for the correct sheet length.
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Page 16: Finish With Aluminum Strips
Tighten the lateral arch (= upper arch with downward flange) with the uppermost end profile. Use the M8 x 60 mm bolts. Finish the 4 corners by installing the corner profile on the lowest and uppermost end profile (on the ends of the barrel vault): corner profile 8. -
Page 17: Check The Arch Tensions
Fixing materials: use suitable fixing material depending on the surface and the load. If any doubt, contact the screw supplier or a specialised engineering firm. We supply fixing material that is suitable for most metal or wooden surfaces, but this needs to be checked before starting the installation. Skylux is not responsible for the fixing materials used. - Page 18 Original parts: only use original parts and install them according to the assembly instructions. Skylux reserves the right to modify this product or these instructions without prior notice. Changes to the assembly instructions or to the product carry no right to compensation or exchange of parts. The most recent version of these instructions can be consulted at any time at www.skylux.be.
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