Related Manuals for Telma TL113046
Summary of Contents for Telma TL113046
- Page 1 TL113046 INSTALLATION MANUAL FOR TELMA AF50-90 ON FORD F650 WITH SPL100 U-JOINTS FROM MODEL YEAR 2017 15sep21jh...
-
Page 2: Table Of Contents
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM TABLE OF CONTENTS Preface - Scope of this manual 1 Preparation of the Chassis Driveline Exhaust 2 Telma Installation Installation Kit TIK10611 Installation of the Chassis Brackets Retarder Bracket Installation... -
Page 3: Preparation Of The Chassis
Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM SCOPE OF THIS MANUAL This manual covers the installation of Telma into the Ford F650 chassis equipped with Spicer SPL100 driveline. This manual and the kit listed is not compatible with driveline u-joint sizes larger than SPL100. -
Page 4: Installation Kit Tik10611
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM SECTION 2 RETARDER INSTALLATION 2.1 INSTALLATION KIT TIK10611 PART NUMBER DESCRIPTION LBA101158 AF50-90 12V 1480/1550/1610 JZ1007XX-45 Rubber mount kit TIB01017 CONTROL/RELAY BOX BRACKET TIB03100 Control Module Bracket TIB03104... -
Page 5: Installation Of The Chassis Brackets
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 2.2 INSTALLATION OF THE CHASSIS BRACKETS Remove any bolts such as battery box and/or exhaust hanger mounts that will interfere with the chassis bracket mounting Mark the reference hole at dimension T1 from the outside top of the frame down to the reference hole and at dimension CC from the center of the transmission u-joint. -
Page 6: Retarder Bracket Installation
Use three of the M12x1.75x35mm bolts with nylon patch lock (TIF07001), and Trep washers (VF201382) provided with the kit to fasten each Telma bracket onto the side of the unit. Tighten bolts to 35 lb.-ft. (±5 lb-ft). -
Page 7: Installation Of The Telma In The Chassis
Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 2.4 INSTALLATION OF THE TELMA IN THE CHASSIS Assemble the mounts to the Telma brackets as shown below with the male portion of the mounts on the bottom side of the brackets. -
Page 8: End And Top View
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 2.5 END and TOP VIEW - TELMA INSTALLED IN CHASSIS Page 8 of 18_____________________________________________________________________________15sep21jh... -
Page 9: Drive Shaft Modification And Installation
Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 2.6 DRIVE SHAFT MODIFICATION AND INSTALLATION A slip assembly is required on each side of the Telma. The slip position should be at center of slip travel when the shaft is installed. ... -
Page 10: Exhaust Modification
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 2.7 EXHAUST MODIFICATION If necessary, modify the exhaust to go around the Telma (for example four 45° bends). Page 10 of 18_____________________________________________________________________________15sep21jh... -
Page 11: Light Bar Installation
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM SECTION 3 CONTROL SYSTEM COMPONENTS INSTALLATION 3.1 RELAY BOX MOUNTING Mount the relay box brackets 2 x TIB01017 to the relay box using the 5/16” bolts, nuts, and lock washers supplied in the kit. -
Page 12: Trcm Installation
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 3.3 TRCM INSTALLATION Mount the TRCM under the driver side dash using bracket TIB03100 high enough and with wiring oriented to be away from driver interference. SECTION 4 WIRING HARNESS INSTALLATION 4.1 HARNESS ASSEMBLY LAYOUT... -
Page 13: Power Harness Installation
Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 4.2 POWER HARNESS INSTALLATION From the relay box, route the Telma power connection and ground harness along the inside of the frame rail and up over the top along the middle of the Telma. - Page 14 Plug the Telma UIM harness TID31020 into the UIM plug. Route the harness across to the left side and connect to the TRCM2 harness plug labeled “vehicle CAN”. If necessary, use the CAN extension harness TID31015 to reach the TRCM2.
-
Page 15: Trcm2 Configuration
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 4.4 TRCM2 CONFIGURATION After installation is complete, connect the PC to the TRCM2 using a usb-a to usb-c cable to configure and test the system as follows. ... -
Page 16: Wiring Diagram
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 4.5 WIRING DIAGRAM SECTION 5 RECOMMENDED TOOLS Transmission Jack Heavy duty drill motor Standard assortment of mechanics hand tools Vehicle hoist, pit, or floor jack with stands ... - Page 17 All fasteners are paint marked after tightening to proper torque cables, hoses and air lines are at least 4" from rotors or heat shield installed drive shaft weld quality, slip installed on each side of Telma at center of travel, balance, u-joints same quality as OEM Transmission angle measurement...
-
Page 18: Installation Drawings
TL113046 Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM SECTION 7 INSTALLATION DRAWINGS (SUBMIT AN INSTALLATION DRAWING REQUEST ON OUR WEBSITE AT https://telmausa.com/drawing-request) Page 18 of 18_____________________________________________________________________________15sep21jh...
Need help?
Do you have a question about the TL113046 and is the answer not in the manual?
Questions and answers