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SeeTech iHUNTER Series Service Manual

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SERVICE MANUAL
(iHUNTER Series)
REV 1.0

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Summary of Contents for SeeTech iHUNTER Series

  • Page 1 SERVICE MANUAL (iHUNTER Series) REV 1.0...
  • Page 2 Minor details in this manual are subject to change without notice. ● If there are any discrepancies between this manual and the basic agreement or specifications sheet exchanged between seetech and a customer, the basic agreement or specifications sheet is to be regarded as correct.

  • Page 3: Table Of Contents

    SERVICE MANUAL iHunter Series Contents CHAPTER 1. FEATURE 1-1. SUMMERY OF FUNCTIONS ..................6 1-2. APPEARANCE ......................7 1-3. PACKING LIST ......................8 CHAPTER 2. SPECIFICATION 2-1. TECHNICAL SPECIFICATION ..................9 2-2. ELECTRICAL CHARACTERISTICS ................10 2-3. THE ENVIRONMENT CONDITION ................10 2-4.
  • Page 4 SERVICE MANUAL iHunter Series CHAPTER 6. SETTING MODE 6-1. SET THE SERIAL PRINTER ..................40 6-2. DESCRIPTION OF SERIAL PRINTER MENU ............42 6-3. PRINT THE RECEIPT ....................43 6-4. PRINT THE ERROR REPORT ................... 45 6-5. HOW TO SET THE USER SETTING MODE .............. 46 6-6.
  • Page 5 SERVICE MANUAL iHunter Series CHAPTER 8. UPGRADE & CALIBRATION 8-1. UPGRADE INSTRUCTION ..................90 8-2. SETTING INSTRUCTION ................... 99 8-2-1. MAIN BOARD SETTING..................99 8-2-2. CF BOARD SETTING ..................106 8-2-3. IR BOARD SETTING ..................116 8-2-4. CIS BOARD SETTING ..................122 8-3. DESCRIPTION OF TECHNICAL MENU ..............129 8-3-1.

  • Page 6: Chapter 1. Feature

    SERVICE MANUAL iHunter Series CHAPTER 1. FEATURE 1-1. SUMMERY OF FUNCTIONS Currency discrimination counter with image processing technology • This machine uses advanced image processing technology, so i - Hunter can discriminate banknote currency more accurately and precisely. i - Hunter has 4 types of discrimination mode as following.

  • Page 7: Appearance

    SERVICE MANUAL iHunter Series 1-2. APPEARANCE HOPPER GUIDE (Both sides) HOPPER LCD DISPLAY WINDOW REJECT POCKET RELEASE BUTTON (Both sides) STACKER POCKET GAP ADJUSTMENT KNOB REAR COVER CLOSER SERIAL PORT POWER SWITCH POWER CONNECTOR - 7 -...

  • Page 8: Packing List

    SERVICE MANUAL iHunter Series 1-3. PACKING LIST ♣ BASIC Machine User Manual Power Cable ♣ OPTIONS RS232C cable External Display Serial Print cable - 8 -...

  • Page 9: Chapter 2. Specification

    SERVICE MANUAL iHunter Series CHAPTER 2. SPECIFICATION 2-1. TECHNICAL SPECIFICATION Available currencies EURO, USD, LOCAL (OPTION) Dimension(mm) 330(W)X350(D)X370(H) Display 4.1inch Graphic LCD Weight Approx. 16Kg Denomination Detection Full Line Image Sensor Countable Notes Size 60X90mm~100X180mm Counterfeit Detection UV,FL,MG,IR Countable Note Denomination 0.08~0.12mm...

  • Page 10: Electrical Characteristics

    SERVICE MANUAL iHunter Series 2-2. ELECTRICAL CHARACTERISTICS ♣ Ratings : AC 100~240V, 50/60Hz 2-3. THE ENVIRONMENT CONDITION The machine will run its best when stored and operated in an environment that meets the following temperature and humidity conditions. Operating temperature 5℃...

  • Page 11: Certification

    SERVICE MANUAL iHunter Series 2-4. CERTIFICATION Europe CE marking, TÜV/GS:EN60950-1 ; 2001 National CB-scheme : IEC 60950-1 ; 2001 China CCC : GB9254-1998(2005020912000155) Australia Safety 2-5. PART SPECIFICATION SMPS(DHI110-B7H) DC MOTOR (HMP-4468-097A) Input specification Performance Data Rated input voltage: 85 to 264VAC...

  • Page 12: Chapter 3. Hardware Configuration

    SERVICE MANUAL iHunter Series CHAPTER 3. HARDWARE CONFIGURATION 3-1. THE CONSTRUCTION OF SENSORS CIS COUTER SENSOR(RX) MAIN COUTER SENSOR(RX) UV SENSOR CIS SENSOR MAIN COUTER SENSOR(TX) MAGNETIC SENSOR UV SENSOR REJECT POCKET SENSOR HOPPER SENSOR REJECT COUNTER SENSOR STACKER SENSOR...

  • Page 13: Description Of Display

    SERVICE MANUAL iHunter Series 3-2. DESCRIPTION OF DISPLAY ①Operation Mode ②Use of Reject ③Counterfeit Detection M i x R J P - - - - - - - - - - - - - - - - - - - - ④Number of notes...

  • Page 14: How To Place Notes Properly On Hopper

    SERVICE MANUAL iHunter Series 3-3. How to place notes properly on Hopper Before count the notes, user is recommended to adjust the hopper guide. If you not adjust the hopper guide, the machine does not work properly. 1. Place a note on the HOPPER referring to following figure.

  • Page 15: Decription Of Key

    SERVICE MANUAL iHunter Series 3-4. DECRIPTION OF KEY DESCRIPTION Use of increasing in normal. To enter User Setting Mode and Serial Print Mode. ▲/+10 (When pressing and holding down the key) Batch function key. This is consists of 6 batch value.

  • Page 16: Chapter 4. Rs-232C Protocol

    Description of Serial Port for RS-232 PORT Emulation MODE : SEETECH RS-232 Protocol ( This protocol only supply by from SEETECH ) Baud Rate : 2,400 bps ~ 115,200 bps ( 115,200 bps is a Default Value of Factory. )
  • Page 17 SERVICE MANUAL iHunter Series Connector D-SUB 15 to D-SUB-9 ( HARNESS ) MACHINE COMPUTER or CONTROLLER Interface signal – D-SUB 15 PIN ( Female ) Pin No. Signal Name Signal Direction Contents GROUND Signal Ground 2 ~ 7 None Input...

  • Page 18: Flow Chart Of Software

    SERVICE MANUAL iHunter Series 4-4. FLOW CHART OF SOFTWARE 1) Machine START SEND A REACTION DATA TO COMPUTER INITIAL SYSTEM OR CONTROLLER “READY TO USE RS-232 PORT” CHECK SYSTEM Operation as a counter CHECK MEMORY Does CHECK SUB PART Command...

  • Page 19: Example Software Using Rs-232C Protocol

    SERVICE MANUAL iHunter Series 4-5. Example software using RS-232C protocol Show to execute “the Cyber Operator” (1) Connect Machine to PC. (2) Execute the cyberOperator.exe file. (3) Choose the communication ports and baud rate. Baud rate is the same as Machine’s baud rate.
  • Page 20 SERVICE MANUAL iHunter Series (4) Click the connect icon then red light changes to green. (5) Display shows as below. This is the same key pad as Machine. If you click the CF icon, CF function is activated to the machine.

  • Page 21: 4-6.Descriptions Of Key Pad

    SERVICE MANUAL iHunter Series 4-6.Descriptions of Key Pad ① If you click the CURRENCY key with , the machine will react and display on the screen. ② If you click the ADD key with , the machine will react and display on the screen.

  • Page 22: Chapter 5. Operation

    SERVICE MANUAL iHunter Series CHAPTER 5. OPERATION 5-1. SELF DIAGNOSIS Plug the power cable into the Turn on the power switch. The message below will display machine. on the LCD for 1sec during self-diagnosis. I · H U N T E R...

  • Page 23: Basic Mode

    SERVICE MANUAL iHunter Series 5-2. BASIC MODE 1. COUNT MODE Press CURRENCY key and select COUNT mode. CURRENCY C O U N T R J P - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 24 SERVICE MANUAL iHunter Series If you want to change the DDL, press the LEVEL key and select level. LEVEL Double Detection Level 4 ------------------------------- When you save the DDL value, press | Do you want to save DDL? and hold down the LEVEL key.
  • Page 25 SERVICE MANUAL iHunter Series 2. EURO MODE Press CURRENCY key and select Euro. CURRENCY Press MODE key and select operation mode, you want. MODE M i x R J P - - - - - - - - - - - - - - - - - - - - - - - - - - - €...
  • Page 26 SERVICE MANUAL iHunter Series 3. USD MODE Press CURRENCY key and select USD. CURRENCY Press MODE key and select operation mode, you want. MODE M i x R J P - - - - - - - - - - - - - - - - - - - - - - - - - - - When you place the notes on the Hopper, the machine starts running.
  • Page 27 SERVICE MANUAL iHunter Series 4. LOCAL CURRENCIES MODE Press CURRENCY key and select currency, you want. CURRENCY Press MODE key and select operation mode, you want. MODE M i x R J P - - - - - - - - - - - - - - - - - - - - - - - - - - - When you place the notes on the Hopper, the machine starts running.

  • Page 28: Operation Mode Ⅰ

    SERVICE MANUAL iHunter Series 5-3. OPERATION MODE Ⅰ 1. BATCH MODE If you want to active Batch function, press BATCH key. But Display has no change. BATCH After activating Batch function, if you press BATCH key again, you can select Batch Number.
  • Page 29 SERVICE MANUAL iHunter Series 3. CUMULATE MODE Press CURRENCY key and select M i x R J P currency, you want. - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 30 SERVICE MANUAL iHunter Series When notes are removed from the Stacker When count the notes again Pocket again M i x R J P M i x R J P - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 31 SERVICE MANUAL iHunter Series Verify function During counting in ADD mode, use can verify counting result which already counted after activating ADD function or new bundle of note which is independent with ADD counting result. For example, after activate ADD function, use counts 1200 notes. But he wants to count again some notes which were already counted or count new bundle.
  • Page 32 SERVICE MANUAL iHunter Series 5-4. OPERATION MODE Ⅱ ♣ OVERVIEW OF COUNTING AND SORTING OPERATION MODE COUNTING FUNCTIONS Mix MODE Count all denomination of selected currency. DISPENSER User can count notes as their wish. MODE The machine saves information from first inserted note.

  • Page 33: Operation Mode Ⅱ

    SERVICE MANUAL iHunter Series 1. Mix MODE (All denominations) The machine will handle all denominations of the selected currency. Press CURRENCY key and select M i x R J P currency, you want. - - - - - - - - - - - - - - - - - - - - - - - - CURRENCY Press MODE key and select Mix mode.
  • Page 34 SERVICE MANUAL iHunter Series 3. SP MODE (Separate Mode) Press CURRENCY key and select R J P currency, you want. - - - - - - - - - - - - - - - - - - - - - - - - CURRENCY Press MODE key and select SP mode.
  • Page 35 SERVICE MANUAL iHunter Series 7. Dir-MF MODE (Direction Mixed Facing) Press CURRENCY key and select D i r - M F R J P currency, you want. - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 36 SERVICE MANUAL iHunter Series 10. Dir-SO MODE (Direction Single Orientation) Press CURRENCY key and select D i r - S O R J P currency, you want. - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 37 SERVICE MANUAL iHunter Series 11. SERIAL NUMBER PRINT MODE Press CURRENCY key and select S e r i a l R J P currency, Euro of USD. - - - - - - - - - - - - - - - - - - - - - - - -...

  • Page 38: Maintenance

    SERVICE MANUAL iHunter Series 5-5.MAINTENANCE REGULAR CLEANING OF THE MACHINE The machine has a many sensitive sensor to perform high technology functions, for example counterfeit detection, denominations, recognition of serial number and etc. Users are recommended to clean the machine sensors at least once a week.

  • Page 39: Trouble Shooting

    SERVICE MANUAL iHunter Series 5-6. TROUBLE SHOOTING Please ask to factory or agent company. - 39 -...

  • Page 40: Chapter 6. Setting Mode

    SERVICE MANUAL iHunter Series CHAPTER 6. SETTING MODE 6-1. SET THE SERIAL PRINTER ♣ SPECIFICATION OF SERIAL PRINTER Emulation MODE: EPSON or STAR (EPSON Emulation MODE is a Default Value of Factory) Baud Rate: 2,400 bps ~ 115,200 bps ▶ It is possible that change the setting value of baud rate.
  • Page 41 SERVICE MANUAL iHunter Series ♣ Description of serial port There are two types of interface. 1. SPI (Serial Peripheral Interface) - for Upgrade - PIN1: GND - PIN2, 3, 4, 5, 6, 7, 9, 10, 11, 13, 14, 15: for SPI 2.

  • Page 42: Description Of Serial Printer Menu

    SERVICE MANUAL iHunter Series 6-2. DESCRIPTION OF SERIAL PRINTER MENU SERIAL PRINTER MENU (1/2) SERIAL PRINTER MENU (2/2) ------------------------------ ------------------------------ >>1.EXIT(PRESS RESTART KEY) >>6.Emulation -----------*EPSON 2.Find SERIAL PRINTER 7.Baud Rate -----------*9600bps 3.How to print --------*Manual 8.ROLL PAPER Size -------*3inch 4.Print out Type ------*Receipt 9.Font Size -------------*12X24...

  • Page 43: Print The Receipt

    SERVICE MANUAL iHunter Series 6-3. PRINT THE RECEIPT After finishing counting if you remove the notes from the Stacker Pocket, prints out the total notes. Press the PRINT key PRINT M i x R J P - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 44 SERVICE MANUAL iHunter Series ♣ THE FORMS OF THE RECEIPT Normal operation mode Active ADD function EURO EURO - 44 -...

  • Page 45: Print The Error Report

    SERVICE MANUAL iHunter Series 6-4. PRINT THE ERROR REPORT When the counted notes are rejected, user can receive the error report by the LCD Display or printing receipt. - Error report on the LCD Display. When the notes are rejected, do not remove the note from reject pocket, press and hold MODE key.

  • Page 46: How To Set The User Setting Mode

    SERVICE MANUAL iHunter Series 6-5. How to set the User Setting Mode Press and hold down ▲/+10 key Press the ▲/+10 key ▲/+10 ▲/+10 M i x R J P - - - - - - - - - - - - - - - - - - - - - - - - +10 ->...

  • Page 47: Description Of User Setting Mode

    SERVICE MANUAL iHunter Series 6-6. DESCRIPTION OF USER SETTING MODE USER SETTING MODE (1/3) USER SETTING MODE (2/3) ------------------------------ ------------------------------ >>1.EXIT(PRESS RESTART KEY) >>10.PRINT WARNING - YES 2.ID --------------------- NONE 11.STOP CONDITION – DISABLE 3.USER’s ID PRINTING ---- *YES 12.BAR CODE SEND TO COMPUTER 4.REJECT POCK.ACTIVE ----- *YES...
  • Page 48 SERVICE MANUAL iHunter Series EXIT Quit the menu. Type the user name. Please refer to Detail of User setting mode in next page. When printing out the information, you can choose to print out user USER NAME PRINTING name or not.

  • Page 49: Detail Of User Setting Mode

    SERVICE MANUAL iHunter Series 6-7. DETAIL OF USER SETTING MODE ♣ MODE 2.ID : How to input ID 1.Press MODE key to move the “>>” make to select “2.ID - “ USER SETTING MODE (1/2) ------------------------------ Then press PRINT key to enter the “2.ID – “.

  • Page 50: Chapter 7. Disassembly & Assembly

    SERVICE MANUAL iHunter Series CHAPTER 7. DISASSEMBLY & ASSEMBLY 7-1. MAIN BOARD DISASSEMBLY While pressing release button both side, lift Loosen the screw A up the front side of the machine. Open the rear cover and loosen the screw B.

  • Page 51: Motor Board Disassembly

    SERVICE MANUAL iHunter Series 7-2. MOTOR BOARD DISASSEMBLY While pressing release button both side, lift Loosen the screw A up the front side of the machine. Open the rear cover and loosen the screw B. Loosen the screw C Remove the right side cover and disconnect Loosen the screw D and remove the motor the harness.

  • Page 52: Detector Module Disassembly

    SERVICE MANUAL iHunter Series 7-3. DETECTOR MODULE DISASSEMBLY REAR MIDDLE REAR COVER LOWER COVER Loosen the screw A and open the REAR Loosen the screw B and open the REAR MIDDLE COVER. LOWER COVER. Open the rear cover and loosen the screw C.

  • Page 53: Detector Module Disassembly Drawing

    SERVICE MANUAL iHunter Series 7-4. DETECTOR MODULE DISASSEMBLY DRAWING The detector module consists of the CF, CIS board and many sensors. REAR MODULE DISASSEMBLY DETECTOR COVER PLATE CIS BOARD CF BOARD DETECTOR CF COVER CF REAR SENSOR ASSEMBLY MR SENSOR ASSEMBLY...
  • Page 54 SERVICE MANUAL iHunter Series FRONT MODULE DISASSEMBLY DETECTOR LOWER PLATE CF FRONT SENSOR ASSEMBLY DETECTOR UV COVER IR FRONT ENSOR ASSEMBLY - 54 -...

  • Page 55: Cis Board Disassembly

    SERVICE MANUAL iHunter Series 7-5. CIS BOARD DISASSEMBLY REAR MIDDLE REAR COVER LOWER COVER Loosen the screw A and open the REAR Loosen the screw B and open the REAR LOWER COVER. MIDDLE COVER. Open the rear cover and loosen the screw C.
  • Page 56 SERVICE MANUAL iHunter Series Loosen the screw I and remove the Loosen the screw H. DETECTOR COVER PLATE. Disconnect the harness of CIS board and Remove the CIS board from the DETECTOR loosen the Screw J. MODULE. - 56 -...

  • Page 57: Cf Board Disassembly

    SERVICE MANUAL iHunter Series 7-6. CF BOARD DISASSEMBLY REAR MIDDLE REAR COVER LOWER COVER Loosen the screw A and open the REAR Loosen the screw B and open the REAR LOWER COVER. MIDDLE COVER. Open the rear cover and loosen the screw C.
  • Page 58 SERVICE MANUAL iHunter Series Loosen the screw I and remove the Loosen the screw H. DETECTOR COVER PLATE. Disconnect the harness of CIS board and Remove the CIS board from the DETECTOR loosen the Screw J. MODULE and disconnect the harness of CF board.

  • Page 59: Cf Rear & Mr Sensor Disassembly

    SERVICE MANUAL iHunter Series 7-7. CF REAR & MR SENSOR DISASSEMBLY REAR MIDDLE REAR COVER LOWER COVER Loosen the screw A and open the REAR Loosen the screw B and open the REAR LOWER COVER. MIDDLE COVER. Open the rear cover and loosen the screw C.
  • Page 60 SERVICE MANUAL iHunter Series Loosen the screw I and remove the Loosen the screw H. DETECTOR COVER PLATE. Disconnect the harness of CIS board and Remove the CIS board from the DETECTOR loosen the Screw J. MODULE and disconnect the harness of CF board.
  • Page 61 SERVICE MANUAL iHunter Series Remove the UPPER SENSOR assembly Remove the MR SENSOR assembly. and loosen the screw M. - 61 -...

  • Page 62: Ir Rear Sensor Disassembly (Option)

    SERVICE MANUAL iHunter Series 7-8. IR REAR SENSOR DISASSEMBLY REAR MIDDLE REAR COVER LOWER COVER Loosen the screw A and open the REAR Loosen the screw B and open the REAR LOWER COVER. MIDDLE COVER. Open the rear cover and loosen the screw C.
  • Page 63 SERVICE MANUAL iHunter Series Loosen the screw I and remove the Loosen the screw H. DETECTOR COVER PLATE. Disconnect the harness of CIS board and Remove the CIS board from the DETECTOR loosen the Screw J. MODULE and disconnect the harness of CF board.
  • Page 64 SERVICE MANUAL iHunter Series Remove the IR REAR SENSOR board assembly. - 64 -...

  • Page 65: Cis(Contact Image Sensor) Disassembly

    SERVICE MANUAL iHunter Series 7-9. CIS(Contact Image Sensor) DISASSEMBLY REAR MIDDLE COVER Loosen the screw A and open the REAR Loosen the screw B MIDDLE COVER. Open the rear cover and loosen the screw C Loosen the screw D( both sides, 4 points ).

  • Page 66: Upgrade & External Board Disassembly

    SERVICE MANUAL iHunter Series 7-10. UPGRADE & EXTERNAL BOARD DISASSEMBLY While pressing release button both side, lift Loosen the screw A up the front side of the machine. Open the rear cover and loosen the screw B. Loosen the screw C...

  • Page 67: Display Board Disassembly

    SERVICE MANUAL iHunter Series 7-11. DISPLAY BOARD DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 68 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. Remove the DISPLAY assembly to arrow. Disconnect the harness of the DISPLAY board. DISPLAY COVER LCD power board HOPPER SENSOR DISPLAY board MODULE DISPLAY board Loosen the screw I and remove the DISPLAY assembly consists of several DISPLAY board.

  • Page 69: Smps Disassembly

    SERVICE MANUAL iHunter Series 7-12. SMPS DISASSEMBLY Disconnect the harness B. Loosen the screw A. SMPS Loosen the screw C (4 points) and remove the SMPS. - 69 -...

  • Page 70: Main Motor Disassembly

    SERVICE MANUAL iHunter Series 7-13. MAIN MOTOR DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 71 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. Remove the DISPLAY assembly to arrow. Disconnect the harness I and cut the cable tie of the motor harness. MAIN MOTOR BELT Pull the MAIN MOTOR BELT to arrow and The MAIN MOTOR will be removed.

  • Page 72: Sub Motor Disassembly

    SERVICE MANUAL iHunter Series 7-14. SUB MOTOR DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 73 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. Remove the DISPLAY assembly to arrow. Disconnect the harness I and cut the cable tie of the motor harness. MOTOR BELT Disconnect the harness of the MAIN board Pull the SUB MOTOR BELT to arrow and and loosen the screw L.

  • Page 74: Solenoid Disassembly

    SERVICE MANUAL iHunter Series 7-15. SOLENOID DISASSEMBLY Open the rear cover and loosen the screw A. Loosen the screw B Open the front cover and loosen the screw C. Loosen the screw D. Remove the right side cover and disconnect Loosen the screw E and remove the the harness E.

  • Page 75: Kicker Roller Rubber Disassembly

    SERVICE MANUAL iHunter Series 7-16. KICKER ROLLER RUBBER DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 76 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. KICKER ROLLER RUBBER Remove the DISPLAY assembly to arrow. Turn the KICKER ROLLER and set to the RUBBER on top. Pull the RUBBER to arrow. - 76 -...

  • Page 77: Bite Roller Assembly Disassembly

    SERVICE MANUAL iHunter Series 7-17. BITE ROLLER ASSEMBLY DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 78 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. BITE ROLLER RUBBER Remove the DISPLAY assembly to arrow. Turn the KICKER or BITE ROLLER and set to the RUBBER on top. BELT BITE UNION ROLLER E-ring Pull out the E-ring and the belt.

  • Page 79: Split Roller Assembly Disassembly

    SERVICE MANUAL iHunter Series 7-18. SPLIT ROLLER ASSEMBLY DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 80 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. Remove the DISPLAY assembly to arrow. Lift up the SPLIT TILT ROLLER to arrow and remove it. Pull out the E-ring and washers from the SPLIT ROLLER assembly.

  • Page 81: Reject Sensor Disassembly

    SERVICE MANUAL iHunter Series 7-19. REJECT SENSOR DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 82 SERVICE MANUAL iHunter Series Loosen the screw G. Loosen the screw H. Remove the DISPLAY assembly to arrow. Disconnect the harness I. Loosen the screw J and remove the REJECT SENSOR assembly. - 82 -...

  • Page 83: Reject Pocket Disassembly

    SERVICE MANUAL iHunter Series 7-20. REJECT POCKET DISASSEMBLY Loosen the screw A. Lift up the front side of the REJECT POCKET. Hold the point B and remove the REJECT POCKET to arrow. - 83 -...

  • Page 84: Stacker Sensor Disassembly

    SERVICE MANUAL iHunter Series 7-21. STACKER SENSOR DISASSEMBLY While pressing release button both side, lift Loosen the screw A and B up the front side of the machine. Open the rear cover and loosen the screw C. Loosen the screw D.
  • Page 85 SERVICE MANUAL iHunter Series Loosen the screw G and remove the lower Loosen the screw H and I. right side cover. Lift up the STACKER COVER assembly and Remove the STACKER COVER. disconnect the harness J and cable tie. CAUTION! The harness is very short!!

  • Page 86: Real Time Board Assembly (Option)

    SERVICE MANUAL iHunter Series 7-22. REAL TIME BOARD ASSEMBLY While pressing release button both side, lift Loosen the screw A up the front side of the machine. Open the rear cover and loosen the screw B. Loosen the screw C Remove the left side cover.
  • Page 87 SERVICE MANUAL iHunter Series Assemble the Real time board and tighten the screw F and connect the harness G. Assemble the left side cover and tighten the Open the rear cover and tighten the screw screw H. Lift up the front cover and tighten the screw...

  • Page 88: Ir Board & Ir Connector Board Disassembly

    SERVICE MANUAL iHunter Series 7-23. IR BOARD & IR CONNECTOR BOARD DISASSEMBLY While pressing release button both side, lift Loosen the screw A up the front side of the machine. Open the rear cover and loosen the screw B. Loosen the screw C...
  • Page 89 SERVICE MANUAL iHunter Series Disconnect the all harness from IR main Remove IR main board from the machine. board and loosen the screw F. Disconnect the all harness from IR connector Remove IR connector board from the machine. board and loosen the screw G.

  • Page 90: Chapter 8. Upgrade & Calibration

    SERVICE MANUAL iHunter Series CHAPTER 8. UPGRADE & CALIBRATION This chapter is for only technical engineer. When update machine with the laest upgrade software or add new function to machine, please try to upgrade machine according to this chapter. [ex1) software upgrade, software bugs, function upgrade, additional technical part, additional hardware, etc..]...
  • Page 91 SERVICE MANUAL iHunter Series << SERIAL >> << USB >> Set the baud rate using dip switch referring to following table. DIP SWITCH FUNCTION REMARK 57,600 BPS FOR SERIAL 115,200 BPS FOR SERIAL DEFAULT FND & LED TEST RAM TEST...
  • Page 92 SERVICE MANUAL iHunter Series ① ② Click the Next button. ③ Select the second box and Click the Browse. ④ Select the driver folder what we sent and click the OK button. - 92 -...
  • Page 93 SERVICE MANUAL iHunter Series ⑤ ⑥ ⑦ Click the Continue Anyway button. - 93 -...
  • Page 94 SERVICE MANUAL iHunter Series ⑧ ⑨ * It is possible that actual instruction is little different by PC conditions. * After install Driver, you don’t need install again in same PC. - 94 -...
  • Page 95 SERVICE MANUAL iHunter Series 7. Execute the PC_UPGRADE_USB_V0_90.exe. ① Click the connect key. ② When click connect key, key is changed by “USB Exit”. If you want to exit USB connection, click “USB Exit”. ③ Click “File Load” to load upgrade file.
  • Page 96 SERVICE MANUAL iHunter Series ④ Open the upgrade file. Upgrade file is different from currency functions. Upgrade_XX_X_xx_xx_xx_xx_xx_xxx ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ① Currency code(AA~ZZ) ② Default value : 4 ③ Main software version (80 means 8.0) ④...
  • Page 97 SERVICE MANUAL iHunter Series ⑦ Click the “Upgrade Start”. ⑧ Upgrade is started. Check the FND of the upgrade board. If display stays “0” for more than 1 minute, try to upgrade again or check the connection. ⑨ - 97 -...
  • Page 98 SERVICE MANUAL iHunter Series ⑩ If the upgrade is successful, the following message will be shown. ▲ TIME TABLE NAME TIME REMARK MAIN board 4’ 30” CIS MAIN board 1’ 40” CIS is consists of two parts and all in one board.

  • Page 99: Setting Instruction

    SERVICE MANUAL iHunter Series If you change or upgrade board(Main, CF, CIS...), you must set board instruction as below. 8-2. SETTING INSTRUCTION 8-2-1. MAIN BOARD SETTING (1) Turn the power on. (2) The machine show below message on the LCD DISPLAY.
  • Page 100 SERVICE MANUAL iHunter Series Press and hold down the RESTART Key until the machine show below message on the LCD DISPLAY. S E L E C T S E T T I N G S E N S O R G R O U P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - >...
  • Page 101 SERVICE MANUAL iHunter Series C O U N T S E N S O R S S E T T I N G M O D E > > E X I T < < S A V E L O A D...
  • Page 102 SERVICE MANUAL iHunter Series Press PRINT key and set the count sensor it places the front side of the (19) REJECT sensor. Display shows as below. It is possible the real setting value is different. C O U N T S E N S O R S S E T T I N G M O D E...
  • Page 103 SERVICE MANUAL iHunter Series Put the calibration card on HOPPER. Turn the KICKER ROLLER and insert the card until appear the display below. Display shows as below. C i s | 4 0 9 5 , 4 0 9 5 | o 5 3 , 3 5 o | O C O U N T S E N S O R S S E T T I N G M O D E M a i n | 4 0 9 5 , 4 0 9 5 | o 3 0 , 3 0 o | X <...
  • Page 104 SERVICE MANUAL iHunter Series C O U N T S E N S O R S S E T T I N G M O D E E X I T > > S A V E < < L O A D...
  • Page 105 SERVICE MANUAL iHunter Series M O T O R S P E E D S E T T I N G M O D E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...

  • Page 106: Cf Board Setting

    SERVICE MANUAL iHunter Series 8-2-2. CF BOARD SETTING CAUTION! ▶Check CF board software version of the technical service menu before cf board setting. ▶At first, calibrate count sensor after change UV sensor board. (Refer to 9-3-1.MAIN BOARD SETTING) 1. UV SETTING (1) Turn the power on.
  • Page 107 SERVICE MANUAL iHunter Series (6) If you want to exit the TECHNICAL SERVICE MENU, press the RESTART key. Press and hold down the RESTART Key until the machine show below message on the LCD DISPLAY. S E L E C T S E T T I N G S E N S O R G R O U P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - >...
  • Page 108 SERVICE MANUAL iHunter Series (17) Press the PRINT key and enter the item 1, 1. EUROPEAN. C F G R O U P O F E U R O P E A N - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E X I T 1 .
  • Page 109 SERVICE MANUAL iHunter Series The Black setting paper feeds and starts calibration. (22) Display shows as below. * * 1 _ 1 . U V O F F S E T S E T T I N G * *...
  • Page 110 SERVICE MANUAL iHunter Series (25)Press the PRINT key and enter the UV GAIN DETAIL MODE. * * 1 _ 2 . U V G A I N D E T A I L M O D E * * C : E U R I n s e r t 1 0 P a p e r >...
  • Page 111 SERVICE MANUAL iHunter Series * * 1 _ 2 . U V G A I N S E T T I N G * * C : E U R B L : 3 9 % B R : 3 9 % >...
  • Page 112 SERVICE MANUAL iHunter Series (34) Press the RESTART key and exit mode. Display shows as below. S E L E C T S E T T I N G C U R R E N C Y - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E X I T >...
  • Page 113 SERVICE MANUAL iHunter Series 2. CHECK MG SENSOR (1) Turn the power on. (2) The machine show below message on the LCD DISPLAY. M i x R J P - - - - - - - - - - - - - - - - - - - - €...
  • Page 114 SERVICE MANUAL iHunter Series Press and hold down the RESTART Key until the machine show below message on the LCD DISPLAY. S E L E C T S E T T I N G S E N S O R G R O U P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - >...
  • Page 115 SERVICE MANUAL iHunter Series (16) Press the PRINT key and enter the item 1, 1. EUROPEAN Display shows as below. C F G R O U P O F E U R O P E A N - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - >...

  • Page 116: Ir Board Setting

    SERVICE MANUAL iHunter Series 8-2-3. IR BOARD SETTING (1) Turn the power on. (2) The machine show below message on the LCD DISPLAY. M i x R J P - - - - - - - - - - - - - - - - - - - - €...
  • Page 117 SERVICE MANUAL iHunter Series Press and hold down the RESTART Key until the machine show below message on the LCD DISPLAY. S E L E C T S E T T I N G S E N S O R G R O U P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - >...
  • Page 118 SERVICE MANUAL iHunter Series * * 1 _ 1 . I R O F F S E T S E T T I N G * * D I R : F > > O F F E X I T...
  • Page 119 SERVICE MANUAL iHunter Series Display shows as below. * * 1 _ 1 . I R O F F S E T S E T T I N G * * D I R : F > > O F F...
  • Page 120 SERVICE MANUAL iHunter Series (26) The Blue setting paper feeds and starts calibration. Insertion direction 175mm Display shows as below * * 1 _ 2 . I R G A I N S E T T I N G * *...
  • Page 121 SERVICE MANUAL iHunter Series (28) Press the MODE key and go to DETAIL and put the Blue setting paper (10 sheets) on Hopper and press the PRINT key. - GAIN DETAIL SETTING * * 1 _ 2 . I R G A I N S E T T I N G * *...

  • Page 122: Cis Board Setting

    SERVICE MANUAL iHunter Series 8-2-4. CIS BOARD SETTING Notice!! Before Calibrate CIS sensor, please clean surface (glass) and the opposite side of CIS sensor. Clean here by soft cloths CIS sensor surface (glass) Clean here by soft cloths Opposite side of CIS sensor (1) Turn the power on.
  • Page 123 SERVICE MANUAL iHunter Series (3) Press and hold down the RESTART Key. The LCD DISPLAY shows as below. T E C H N I C A L S E R V I C E M E N U - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 124 SERVICE MANUAL iHunter Series > > [ 1 ] W h i t e P a p e r S e t t i n g [ 2 ] B l a c k P a p e r S e t t i n g [ 3 ] L i g h t V a l u e : [ 0 5 2 ] [ 4 ] U S D N V M o d e = >...
  • Page 125 SERVICE MANUAL iHunter Series Open Rear Cover. Prepare CIS jig. After calibration paper opposite CIS sensor part and put the jig on the left side of CIS sensor referring to picture. - 125 -...
  • Page 126 SERVICE MANUAL iHunter Series Adjust the other side of jig to CIS Pull the metal plate like a picture sensor. and fix the jig to detector module. The metal plate holds the detector module. Cautions!! Before put the jig, check the calibration paper side which is scratched or not.
  • Page 127 SERVICE MANUAL iHunter Series (15) Press the PRINT key to calibrate white paper. > > [ 1 ] W h i t e P a p e r S e t t i n g [ 2 ] B l a c k P a p e r S e t t i n g [ 3 ] L i g h t V a l u e : [ 0 5 2 ] [ 4 ] U S D N V M o d e = >...
  • Page 128 SERVICE MANUAL iHunter Series Select No [4].USD NV Mode using the MODE key. (21) [ 1 ] W h i t e P a p e r S e t t i n g [ 2 ] B l a c k P a p e r S e t t i n g [ 3 ] L i g h t V a l u e : [ 0 5 2 ] >...

  • Page 129: Description Of Technical Menu

    SERVICE MANUAL iHunter Series 8-3. DESCRIPTION OF TECHNICAL MENU 8-3-1. TECHNICAL SERVICE MENU (1) Turn the power on. (2) The machine show below message on the LCD DISPLAY. M i x R J P - - - - - - - - - - - - - - - - - - - - €...
  • Page 130 SERVICE MANUAL iHunter Series + 10 -> SUPERVISOR +1 -> ENGINEER Press the +1 key until the machine show below message on the LCD DISPLAY. T E C H N I C A L S E R V I C E M E N U ( 1 / 3 )
  • Page 131 SERVICE MANUAL iHunter Series S O F T W A R E I N F O R M A T I O N - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1.
  • Page 132 SERVICE MANUAL iHunter Series M O T O R S P E E D S E T T I N G M O D E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 133 SERVICE MANUAL iHunter Series * NO.18~20 is optional(Real time board). 18.DATE TYPE : Select the date type MM/DD/YYYY or YYYY/MM/DD using the PRINT key. 19.SETTING DATE : If user want to set the date press the PRINT key. 1. Select the position what you want to change S E T T I N G D A T E &...

  • Page 134: Supervisor Menu

    SERVICE MANUAL iHunter Series 8-3-2. SUPERVISOR MENU (1) Turn the power on. (2) The machine show below message on the LCD DISPLAY. M i x R J P - - - - - - - - - - - - - - - - - - - - €...
  • Page 135 SERVICE MANUAL iHunter Series (7) Press and hold down the +1 key until the machine show below message on the LCD DISPLAY. + 10 -> SUPERVISOR +1 -> ENGINEER (8) Press the +10 key until the machine show below message on the LCD DISPLAY.
  • Page 136 SERVICE MANUAL iHunter Series M i x R J P - - - - - - - - - - - - - - - - - - - - Error 4 2 3 - - - - - - - - - - - - - - - - - - - -...

  • Page 137: Cis Test Mode

    SERVICE MANUAL iHunter Series 8-3-3. CIS TEST MODE (1) Turn the power on. (2) The machine show below message on the LCD DISPLAY. M i x R J P - - - - - - - - - - - - - - - - - - - -...
  • Page 138 SERVICE MANUAL iHunter Series Press and hold down the CURRENCY key and enter CIS TEST MODE. C I S T E S T M O D E – O K ( 1 / 2 ) C I S T E S T M O D E – O K...
  • Page 139 SERVICE MANUAL iHunter Series 3.CIS SETTING MODE : Set up CIS value of white and black. This is same mode with 9-3-4.CIS board setting. > > [ 1 ] W h i t e P a p e r S e t t i n g...
  • Page 140 SERVICE MANUAL iHunter Series 5.CIS IMFORMATION FLAG 1) NONE : Not display any information. 2) LCD : LCD Display shows information of notes. After counting, you can see all information of notes using press and hold down CURRENCY key. Display shows as below.
  • Page 141 SERVICE MANUAL iHunter Series 6.CURRENCY : Select currency what you want to see CIS image using PRINT Key before see full image of note. 7.NORMAL FULL IMAGE VIEW : You can see full image of note using software. This image is real size.

  • Page 142: Cf Level Adjust Mode

    SERVICE MANUAL iHunter Series 8-3-4. CF LEVEL ADJUST MODE This mode is for UV and IR adjustment of counterfeit detection and genuine level. It is decided if user want to detect counterfeit or to reduce rejection rate of geuine note.
  • Page 143 SERVICE MANUAL iHunter Series (7) To enter the CF LEVEL ADJUST Mode, press and hold down CF key. Display shows as below. CF -> UV, MG CURRENCY -> IR (8) Press the CF key. * * C F L E V E L A D J U S T U S D * * - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - >...
  • Page 144 SERVICE MANUAL iHunter Series (14) To enter the CF LEVEL ADJUST Mode, press and hold down CF key. CF -> UV, MG CURRENCY -> IR (15) To enter the CF LEVEL ADJUST Mode, press CF key. * * C F L E V E L A D J U S T U S D * *...
  • Page 145 SERVICE MANUAL iHunter Series (20) Put the genuine notes of same denomination with counterfeit on the Hopper as many as possible. If the rejection rate is over 5%, go to process (24). (21) If you satisfied counterfeit and genuine level, press and hold down CF key.
  • Page 146 SERVICE MANUAL iHunter Series To enter the CF LEVEL ADJUST Mode, press CF key. * * C F L E V E L A D J U S T U S D * * - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E X I T 1 .
  • Page 147 SERVICE MANUAL iHunter Series (29) Move to NO 2.GENUINE and select NO 2.GENUINE using press PRINT key. Display show as below. * * C F L E V E L A D J U S T U S D * *...

  • Page 148: Appendix 1. Error Code

    SERVICE MANUAL iHunter Series APPENDIX 1. ERROR CODE When the notes are rejected, user can check the rejection report. Please do not remove the note from reject pocket, press and hold MODE key. The display shows as below. Count means the number of rejected notes.
  • Page 149 SERVICE MANUAL iHunter Series 1) COUNT ERROR ERROR DISPLAY Procedure for removing the cause of CAUSE OF ERROR CODE MESSAGE error 1. Remove notes from the HOPPER, Reject Pocket and Stacker Pocket. 2. Open rear cover and remove notes E001...
  • Page 150 SERVICE MANUAL iHunter Series 2) VALUE ERROR ERROR Procedure for removing the cause DISPLAY MESSAGE CAUSE OF ERROR CODE of error E101 Value Error(E101) Skew (left) E102 Value Error(E102) Skew (right) Dimension E103 Value Error(E103) (Oringinal X length) Dimension E104...
  • Page 151 SERVICE MANUAL iHunter Series 4) MG ERROR ERROR Procedure for removing the cause of DISPLAY MESSAGE CAUSE OF ERROR CODE error E211 E-M1(all currencies) MG information error 1 Suspect note. E212 E-M2(all currencies) MG information error 2 Check and restart counting operation.

  • Page 152: Adjust The Gap Knob

    SERVICE MANUAL iHunter Series 2. ADJUST THE GAP KNOB If it happens CIS skew error or Jam error frequently, adjust the GAP wider by turning the Gap Adjustment Knob clockwise slightly. In serial number print mode, If the inserted gap is narrow, display shows as below.

  • Page 153: How To Adjust The Gap

    SERVICE MANUAL iHunter Series 3. How to adjust the gap 1. Disassemble a machine as shown in the picture. 2. You need to prepare 2mm, 2.5mm Wrench, 7mm Spanner and one piece of New note. Wrench 7mm Spanner NEW note...
  • Page 154 SERVICE MANUAL iHunter Series 3. Check if B is placed in A. Detail View Center Line If B is not placed in A, loose two socket set screws in the direction of the arrow with 2.5mm Wrench. Socket set screw 2.5mm Wrench...
  • Page 155 SERVICE MANUAL iHunter Series After making Main (Bite) roller be placed in Stopper (Split) roller, Fasten two Socket set screws in the direction of the arrow with 2.5mm Wrench. 4. Make main (Bite) roller located as shown in the picture.
  • Page 156 SERVICE MANUAL iHunter Series When inserting new note into the input receptacle as shown in the picture, if the left or the right side is tight, you should set the tight side up again. (In this manual, we assume that the right side is tight.) 5.
  • Page 157 SERVICE MANUAL iHunter Series 6. Turn M4 Nut counterclockwise (CCW) with a 7mm spanner, loose it slightly and hold the Spanner to prevent it from moving. 7. After holding the Spanner, turn the Wrench, which is inserted in left Socket set screw, clockwise(CW) slightly (about less than 5 degrees).
  • Page 158 SERVICE MANUAL iHunter Series 8. Hold the Wrench which is inserted in the Socket set screw to prevent it from moving and fasten M4 Nut with 7mm Spanner. 9. After finishing the set-up of the note input receptacle, make main (Bite) roller located as shown in the picture.
  • Page 159 SERVICE MANUAL iHunter Series 10. Try to insert the new note into the input receptacle as shown in the picture. - 159 -...
  • Page 160 SERVICE MANUAL iHunter Series 11. When inserting a new note into both sides of Bite Roller, the both gaps (the tight feeling) should be almost the same. But, if the Gap is either too tight or too loose, when you use the machine to count a bundle of notes, the count errors will happen frequently.
  • Page 161 SERVICE MANUAL iHunter Series 12. Even after setting up the Gap of the note input receptacle again, if both sides are tight or loose, adjust the Gap with the Gap adjusting bolt. + Direction: Gap will be wide. - Direction: Gap will be narrow.
  • Page 162 SERVICE MANUAL iHunter Series 13. After finishing adjusting Gap, assemble Hopper cover and machine by pushing Hopper cover. + Screw driver Push Three projections of Hopper Guide Cover should be fixed into three grooves at the head of Hopper Cover.

This manual is also suitable for:

Ihunter 2.0 cis/fit

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