Endress EMP 205 Translation Of The Original Operating Manual

Endress EMP 205 Translation Of The Original Operating Manual

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Water pump
TRANSLATION OF THE ORIGINAL OPER-
ATING MANUAL
EMP 205 Article-No. 411013
EMP 305 / 305 ST Article-No. 411014 / 411015
EMP 405 ST Article-No. 411016

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Summary of Contents for Endress EMP 205

  • Page 1 Water pump TRANSLATION OF THE ORIGINAL OPER- ATING MANUAL EMP 205 Article-No. 411013 EMP 305 / 305 ST Article-No. 411014 / 411015 EMP 405 ST Article-No. 411016...
  • Page 2 This documentation and parts thereof are subject to copyright. Any use or modi- fication beyond the restrictions of the Copyright Act is forbidden and subject to penalty without the consent of ENDRESS Elektrogerätebau GmbH. This applies in particular to copies, translations, microfilming, as well as storage and processing in electronic systems.
  • Page 3: Table Of Contents

    Welcome to ENDRESS! ........
  • Page 4 Disposal ..............46 Troubleshooting.
  • Page 5: Directories

    Directories Directories List of illustrations Fig. 3-1 Example of a type plate Fig. 3-2 included in delivery Fig. 3-3 Labels on the device Fig. 5-1 Components on the engine and maintenance side Fig. 5-2 Components on the inlet and outlet sides Fig.
  • Page 6: About This Manual

    About this manual About this manual We would like to explain to you the safe and correct use of your water pump in the best possible way through this operating manual. To do this we have oriented ourselves to the new European standard DIN EN 82079-1 for preparing the user manuals.
  • Page 7 About this manual to the regulations contained in the international standard DIN ISO 3864 de- scribes a fixed rule for all safety and warning notices, as shown in the following example. Examples: DANGER! Electrical voltage Risk of suffering potentially deadly electrocution by touching live parts ►...
  • Page 8 About this manual Additional notices for operation or for function of a unit are marked with the adjacent symbol. NOTICE! The adjacent symbol is situated anywhere where the supplier documenta- tion must be read and observed and refers to, ► appropriate information, ►...
  • Page 9: Product Identification

    Product identification Product identification Welcome to ENDRESS! We are pleased that you have made the decision to purchase an ENDRESS Water pump. You have purchased a high-performance product into which we have embodied decades of our experience and have integrated many functions oriented on daily use.
  • Page 10: A Device Description And Intended Use

    Product identification 3.2.1 A device description and intended use Your water pump has been designed solely to pump fresh water that is not in- tended for human consumption. The complete device consists of a fresh water pump that is driven by a combus- tion engine that is bolted onto it.
  • Page 11 Product identification • Never refuel the water pump’s own tank when the engine is running. The vi- brations and strong exhaust streams during operation can lead to fuel spill- age. This leads to an increased risk of explosion and fire and therefore danger to operating personnel, the environment and the device.
  • Page 12: Scope Of Delivery Of Your Water Pump

    Product identification Scope of delivery of your water pump Apart from the technical documentation mentioned in Chapter 2.1 the following articles are also Scope of delivery of your water pump: Fig. 3-2 included in delivery Item Name Hose coupling Hose coupling sieve Sieve Sealing washer Tool kit...
  • Page 13: Markings On The Water Pump

    Product identification Markings on the water pump An important part of the operating manual is in the form of labelling and notices on your water pump. This The label must not be removed and must always be maintained in a legible condition. In a case of damage to the Labels can be or- dered from our customer service team.
  • Page 14 Product identification Item Label Significance Warning about easily inflam- mable liquids Mandatory sign Read the operating instruc- tions before starting up Maintenance instructions got the air filter Warning Water quality Note Technical specifications Warning Fill the pump before starting Note Noise emissions Tab.
  • Page 15: For Your Safety

    For your safety For your safety The following chapter explains the basic Safety instructions for safely operating your water pump. Your device is a very high-performance electrical machine which is potentially dangerous when operated if it has not been installed, com- missioned, used, serviced and repaired according to the operating manual.
  • Page 16 For your safety Warning of corrosive substances This warning symbol indicates activities where a risk of chemical burns to the en- vironment as well as people exists, possibly with lethal consequences. Warning of environmentally damaging substances This warning symbol indicates activities where a risk of contaminating the envi- ronment exists, possibly with catastrophic consequences.
  • Page 17: General Safety Instructions

    For your safety General safety instructions ENDRESS water pumps have been designed to pump water that is not in- tended for human consumption. Other uses can lead to severe injuries to operating personnel as well as persons nearby. There is also increased risk of damaging the water pump as well as further damage to equipment.
  • Page 18 For your safety DANGER! DANGER describes a danger which represents a high level of risk,which can lead to death or severe injuries,when not avoided. ► The individual points provide instructions and ► notices as aids to avoid the danger ► or to reduce the risk to an acceptable level. WARNING! WARNING describes a danger which represents a medium level of risk,which can lead to death or severe injuries,when not avoided.
  • Page 19 For your safety DANGER! Danger of severe or mortal injuries being incurred from falling loads. ► Never stand under or close to a suspended load, also not to provide assis- tance. ► Ensure that there is no person in the area of swivel of the lifting device. ►...
  • Page 20 For your safety CAUTION! Certain surfaces on the device can get very hot whilst it is running. Risk of burns ► Never touch any engine parts (in particular the exhaust system) for a few min- utes after ceasing operation. ► Always leave hot engine parts to cool down before touching them. CAUTION! A high device weight.
  • Page 21 For your safety NOTICE! Leaking engine oil and operating fluids can contaminate the soil and groundwater. ► Ensure that the water pump is transported horizontally and mounted. ► Make all efforts, at all costs, to prevent escaping of operating fluids. ►...
  • Page 22: Authorised Operating Personnel - Qualifications And Obligations

    For your safety Authorised operating personnel – qualifications and obligations Your Water pump is a complex machine and its operation and maintenance requires precise knowledge of its functions and potential dangers. There- fore any work with or on the device, of any kind, may only be performed by authorised and instructed operating personnel.
  • Page 23 For your safety Product's service life phase Danger zone Transport and installation within a radius of 1m around or below the de- vice Operation within the outer limits of the device Service and maintenance Within the outer limits of the device when the is switched on Water pump Tab.
  • Page 24: Description Of The Device

    Description of the device Description of the device Views The following section provides an overview of the names and locations of the most important components in your Water pump. It is important to en- sure that you are familiar with these in order to further understand the de- scribed functions and operating steps and to be able to perform these safely.
  • Page 25: Components On The Engine And Maintenance Side

    Description of the device Components on the engine and maintenance side Fig. 5-1 Components on the engine and maintenance side Pressure side connection Ignition switch Oil filling screw Cable pull starter fuel valve Choke lever Gas lever Air filter Tank cover...
  • Page 26: Components On The Inlet And Outlet Sides

    Description of the device Components on the inlet and outlet sides Fig. 5-2 Components on the inlet and outlet sides Venting pump Silencer Intake connection Water discharge pump...
  • Page 27: Commissioning

    Commissioning Commissioning The following chapter explains the basic procedure for initial or repeated Water pump start-ups in manual mode. Follow the working steps described below when you put your Water pump into operation for the first time or re- start it again after transporting it. Initial start-up You must carry out the following preparatory steps after you have un- packed your water pump from the delivery packaging and are going to run...
  • Page 28: Filling Your Water Pump

    Commissioning Manual transporting WARNING! Danger due to the device’s heavy weight. Risk of crushing through sliding or a falling machine ► Take note of the empty weight up to 48 kg. ► Use personal protection equipment. ► Two people are needed to lift the water pump. ►...
  • Page 29 Commissioning NOTICE! Use of wrong or outdated fuel damages or destroys the engine. ► Only use the fuel displayed on the sign (Tab. 3-1 ). ► Observe the possibly enclosed documentation for the fuel release of the en- gine manufacturer ►...
  • Page 30: Installing The Intake Hose

    Do not use a hose whose diameter is smaller than the suction port on the pump. Always use hoses of at least the following sizes: 1. At least 50 mm for EMP 205 2. At least 76 mm for EMP 305...
  • Page 31: Installing The Discharge Hose

    Commissioning Installing the discharge hose Use a commercially available hose and hose connector as the discharge hose as well as the hose clamp supplied by us. We recommended that you use the shortest possible hose with a large diameter to improve fluid fric- tion and pump performance.
  • Page 32: Starting Your Water Pump

    Commissioning  The intake and discharge hoses have been fitted Venting the water 1. Remove the water filler cap from the pump chamber. pump 2. Fill the pump chamber so that it is full with water. 3. Replace the water filler cap on the pump chamber and then tighten it. The pump has been vented and it is ready for operation.
  • Page 33: Switching Off Your Water Pump

    Commissioning  there is an adequate air supply and air removal.  Intake hose has been fitted.  Discharge hose has been fitted.  The water pump has been vented (see Chapter 6.6 ) 1. Turn the lever on the fuel valve into the "ON"...
  • Page 34 Commissioning 3. Turn the fuel valve into the “OFF” position (shut). The water pump has been switched off. 4. Remove the water drainage screw. 5. Remove the filler cap and then use clean water to flush out the pump cham- ber.
  • Page 35: Switching Off Your Water Pump In An Emergency

    Commissioning Switching off your water pump in an EMERGEN- You can use the ignition switch to switch the water pump off in an emergency. It enables you to switch off the water pump abruptly, but only in an emergency. It is located on the left at the top of the control panel (see Fig.
  • Page 36: Maintenance

    This work is only to be undertaken by trained specialist personnel. Contact your dealer or our service hotline at: +49 7123 9737-44 or via e-mail at: service@endress-stromerzeuger.de NOTICE! Please note that, in the case of a concluded warranty agreement, you will lose all rights to make claims if your water pump is not serviced in compli- ance with the manufacturer's regulations.
  • Page 37: Maintenance Work

    Maintenance Maintenance work Maintenance interval according to time or operating hours [h] Item Maintenance step Daily / After one After 3 Annual- month / months / ly / 300h Cylinder head and pis- Remove any carbon residue Every 125 hours ton head Fuel tank and fuel fil- Cleaning;...
  • Page 38: Checking The Oil Level

    Maintenance Fig. 7-1 Selection of the correct engine oil 7.3.1 Checking the oil level Check the engine oil level before every start in order to avoid delays and inter- ruptions during operation. Conditions Ensure that the following prerequisites are met before you check: ...
  • Page 39 Maintenance Fig. 7-2 Checking and changing engine oil Checking the oil 1. Undo the orange locking screw and remove it from the filling opening. AT- level TENTION! The oil dipstick attached to the screw is wetted with oil. 2. Use a lint-free cloth to remove the oil from the dipstick. 3.
  • Page 40: Changing The Engine Oil

    Maintenance Fig. 7-3 Check the engine oil level Refilling with en- If the oil level is too low, instigate the next steps to correct the level. gine oil 1. Make ready the engine oil to top up with. 2. Put the filling funnel into the engine's previously opened filling opening Fig.
  • Page 41 Maintenance CAUTION! The engine and operating equipment on the water pump can get very hot whilst it is running. Risk of burns ► Never touch any engine parts (in particular the exhaust system) for a few min- utes after ceasing operation. ►...
  • Page 42: Air Filter

    Maintenance Air filter The air filter insert must be cleaned every 50 operating hours and also changed if necessary. Operation with a dirty filter increases fuel consump- tion, pollutant emissions and engine wear. A damaged or missing air filter can destroy the engine. Proceed as follows to service the air filter.
  • Page 43: Spark Plug

    Maintenance Spark plug The spark plug must be checked every 100 operating hours, at least how- ever once a year, and replaced if necessary. Wrong adjusted, soiled or worn spark plugs can have a negative effect on the starting behaviour, engine running, fuel consumption and pollutant emissions.
  • Page 44 Maintenance Fig. 7-6 Checking the spark plug Checking the spark 1. Check the spark plug for damage and clean it using a suitable brush, if it can plug be used again. 2. Check the condition and gap of the electrodes, also when using a new spark plug.
  • Page 45: Storage

    Storage Storage It is important to store your Water pump in a suitable storage location as soon as your device will no longer be used. • The storage location must be roofed and must not be subjected to standing water, aggressive vapours or soiling as well as major accumulation of dust. •...
  • Page 46: Disposal

    Pure b2b devices (devices which, for appropriate use, or exclusively are only used the commercial area) must not be disposed of over public collecting points in Germany and further EU countries. Speak to your authorised ENDRESS gen- erator dealer about handing back your recycling waste electrical equipment. The dealer is also your point of contact for any differing regulations on the respective country of deployment.
  • Page 47: 10 Troubleshooting

    Troubleshooting 10 Troubleshooting The following table is an aid for you to use in a case where faults arise during use. Based on experience a number of malfunctions can already be removed by operating personnel or the possible causes limited. In all other cases contact your service partner as described in the table.
  • Page 48 - Tel. +49 7123-9737-44 Email: service@endress-stromerzeuger.de Have the item and serial number of your device ready for identification. You will find these details on the type plate (see Fig. 3-1 ).
  • Page 49: 11 Technical Data

    You can find the relevant technical data for your water pump in the follow- ing table. Name Value Unit EMP 305 EMP 405 EMP 205 EMP 305 Intake and discharge 3“ / 3“ 4“ / 4“ [Ø in inch- 2“ / 2“...
  • Page 50 Technical data NOTES...
  • Page 51: 12 Replacement Parts

    Replacement parts 12 Replacement parts Maintenance and replacement parts can be obtained quickly and easily from your responsible ENDRESS service partner or ENDRESS dealer. You can alternatively obtain support from our central customer service by telephone: +49 (0) 71239737-44 by email: service@endress-stromerzeuger.de Have the item and serial number of your device ready for identification.
  • Page 52 Replacement parts NOTES...
  • Page 53: Keyword Index

    Replacement parts Keyword index Symbols ISO 3864 17 ISO 7010 15 . 30 Suction side 24 Switching off 33 Air intake 25 automatic low-oil system 33 Transport 28 Customer service 51 Vent 31 DIN ISO 3864 7 Warning notices 17 discharge hose 31 Water discharge 26 WEEE directive 46...
  • Page 54 Elektrogerätebau GmbH Neckartenzlinger Str. 39 D-72658 Bempflingen, Germany Tel: +49 (0) 7123 /9737-0 Fax: +49 (0) 7123 /9737-50 Email: info@endress-stromerzeuger.de www: www.endress-stromerzeuger.de © 2020, ENDRESS Elektrogerätebau GmbH...

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