1. Manuals
  2. Brands
  3. Hisun Motors Manuals
  4. Utility Vehicle
  5. HS 244-2
  6. Introduction manual

Hisun Motors HS 244-2 Introduction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Introduction HS 244‐2 
INTRODUCTION
Congratulations on your purchase of the HS244-2. This Owner's / Operator's manual will
provide you information regarding safe operation, operational instructions, maintenance and
care. Fully understanding this manual and following all of the instructions herein will provide
the knowledge needed to have safe and enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your UTV, please
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala,
Finland.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.
1‐1 
 

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HS 244-2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Hisun Motors HS 244-2

Summary of Contents for Hisun Motors HS 244-2

  • Page 1 Introduction HS 244‐2  INTRODUCTION Congratulations on your purchase of the HS244-2. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable vehicle operation. If you have any questions regarding the operation or maintenance of your UTV, please call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala, Finland.

  • Page 2: Important Manual Information

    Introduction HS 244‐2  IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine.

  • Page 3: Important Notice

    Introduction HS 244‐2  IMPORTANT NOTICE This vehicle is designed and manufactured for on- ROAD use only. It is illegal and unsafe to operate this vehicle on any public street, road or highway. This vehicle complies with all applicable on- ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.
  • Page 4 Introduction HS 244‐2  NIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol Lift Cylinder-Retract Diesel Fuel Lift Cylinder-Extend Engine coolant-Temperature Lift Cylinder-Float...

  • Page 5: Table Of Contents

    Introduction HS 244‐2  Table of Contents Subject Page Subject Page Introduction vehicles Important manual information Starting Important notice Seat belt Universal symbols Head light switch Location of parts Emergency light switch Illustrated contents Turn signal light switch Safe operation Brake pedal Safety instructions Range gear shift lever Operation 4WD lever...
  • Page 6 Introduction HS 244‐2  Checking brake pedal 10-8 Checking injection and fuel pump 10-18 Checking parking brake 10-8 Every 1 year 10-19 Checking gauges meter and easy Replacing air cleaner primary element checker lamps 10-8 and secondary element 10-19 Checking head light turn signal light etc 10-9 Every 2 years 10-19...

  • Page 7: Location Of Parts

    Introduction HS 244‐2  LOCATION OF PART 1‐7   ...

  • Page 8: Illustrated Contents

    Introduction HS 244‐2  ILLUSTRATED CONTENTS 1‐8   ...
  • Page 9 Introduction HS 244‐2  1‐9   ...

  • Page 10: Safe Operation

    Safe Operation All operators, including experienced vehicle drivers Do not wear loosen articles of clothing during operation, as these can be drawn into or passengers, should carefully read and fully moving parts on the vehicle and could cause understand this Users Manual, and operate strictly as the manual states in order to achieve the best a severe injury to occur.

  • Page 11: Operation

    Safe Operation and cause injury. turn at different speed. Otherwise, the This vehicle is designed and manufactured vehicle may turnover. for off-road use only, so never drive on paved 10. Never drive over terrain such as a ditch, a roadways. hole, dams, excessive mud, or the vehicle can get stuck because of the vehicles 2.

  • Page 12: Driving On A Slope

    Safe Operation Always check for people or obstacles behind the Under all conditions, both operator and vehicle before shifting the vehicle into reverse. passengers should wear helmet Avoid a collision with an obstacle or person. protective equipment. Park the vehicle on a firm, flat area. If parking on Driver should slow down according to road a slope, you should use parking brake, remove conditions, terrain, visibility conditions.

  • Page 13: Parking

    Safe Operation lowered, lock the cargo bed in place before down before checking the coolant level. operating the vehicle. Never driving before Otherwise, you could be burned by hot fluid securing and locking the cargo bed. or steam blown out. No smoking when adding electrolyte or refueling.

  • Page 14: Warning And Caution Labels

    Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9）...
  • Page 15 Warning Labels （10） （11） (12）...

  • Page 16: Servicing Of Vehicle

    Vehicle Identification Number   SERVICING OF VEHICLE   Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.

  • Page 17: Specifications Table

    Specifications SPECIFICATION TABLE Model Specification Make HS183MZ 1-cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled compression ratio 9.4±0.1:1 Bore × stroke mm(in.) 83.0×84.0 (3.27×3.31) Displacement(s) Rated net power kW (HP) 19.7 (26.4) Engine Maximum power speed rpm 5300 Maximum torque (Nm) 32.9 Maximum torque speed (rpm) 5000 (rpm) 1350 to 1500...
  • Page 18 Specifications Model Specification Rear overhang mm (in.) 460 (18.11) Ground Clearance mm (in.) 220 (8.66) Turning diameter m (in.) 9.4 (370.1) Max. rolling weight (Towing Capacity) kg (lbs.) 600 (1323) Payload capacity kg (lbs.) 150 (331) Weight kg (lbs.) 619 (1365) Width mm (in.) 975 (38.4) Length...

  • Page 19: Vehicle Limitations

    Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage to other property and injury to the operator or others, [Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty]...

  • Page 20: Pre-Operation

    Pre-Operation   DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake “ON”...

  • Page 21: Operating The Engine

    Operating the Engine NOTE： CAUTION： The parking brake warning lamp (P) comes on To avoid personal injury： while parking brake is applied and goes off when it is released.  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle.

  • Page 22: Cold Starting

    Operating the Engine 3. Push the accelerator pedal down slowly. IMPORTANT:  Because of safety devices, the engine will not start except when the gear shift lever is placed in the “NEUTRAL” position and the brake is depressed. ■ Cold Starting When the ambient temperature is below - ℃...

  • Page 23: Operating The Vehicle

    Operating the Vehicle OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New Vehicles How a new vehicle is handled and maintained The lubricating oil is especially important for a determines the life of vehicle. new vehicle. Various parts need time to wear A new vehicle just off the factory production line polish themselves...

  • Page 24: Head Light Switch

    Operating the Vehicle NOTE： Turning the head light switch to the “ON” position causes following lamps light simultaneously. Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge Lamp built in the fuel gauge Lamp built in the speedometer Front left and right position lights ①...

  • Page 25: Brake Pedal

    Operating the Vehicle  activated, the indicated turning light will flash control. Reduce the speed. and other will stay on. The brake pedal is the left pedal on the foot  Be sure to return switch to center position board. Depress the pedal to slow or stop the after turning.

  • Page 26: 4Wd Lever

    Operating the Vehicle ■ 4WD Lever Select proper gear and engine speed depending on the type of job. CAUTION: Before exiting vehicle, shift the gear shift To avoid personal injury: lever to the “NEUTRAL” position and set  when traveling at road speed. Use only parking brake.

  • Page 27: Accelerator Pedal

    Operating the Vehicle ■ Accelerator Pedal The accelerator pedal is used to increase the engine and vehicle speed. Push down on it for higher speed. ① Accelerator pedal STOPPING ■ STOPPING Release the accelerator pedal ① Fuel gauge Step on the brake pedal. ■...
  • Page 28 Operating the Vehicle ① Coolant temperature gauge The hourmeter indicates in five digits the hours the vehicle has been used; the last digit indicates 1/10 of an hour. ① Hourmeter The speedometer indicates the traveling speed. ① Speedometer...

  • Page 29: Winch Mount Plate

    Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ① Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer.

  • Page 30: Service Intervals

    Maintenance and Adjustment CAUTION: To avoid personal injury and vehicle damage:  Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task.  If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer.
  • Page 31 Maintenance and Adjustment Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every Check ○ ○ ○ ○ ○ ○ ○ Fuel filter 100 hrs element Every Replace ○ 100 hrs Every Check...
  • Page 32 Maintenance and Adjustment Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every 2 Coolant Change years Fuel system Bleed Service as Fuse Replace required Light bulb Replace NOTE: ◆...

  • Page 33: Periodic Service

    Periodic Service ① Turn switch ② Front hood cover CAUTION: ■ Operator’s Seat To avoid personal injury: To open the seat, raise the seat to the forward position. OPEN FRONT HOOD COVER AND SEAT CAUTION To avoid personal injury from contact with moving parts: ...

  • Page 34: How To Raise The Cargo Bed

    Periodic Service HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury: ● When servicing under raised bed, make sure safety support is properly mounted. ● Do not touch muffler or exhaust pipes while they are hot; Otherwise, severe burns could result.

  • Page 35: Front And Rear Shock Adjustment

    Periodic Service NOTE: Never turn adjusting mechanism beyond minimum maximum settings. Spring preload 1. Loosen the locknut. 2. Turn the spring preload adjusting nut in direction ⓐ to increase the spring preload ① Gas spring and thereby harden the suspension, and in direction ⓑ...

  • Page 36: Rebound Damping Force

    Periodic Service 1. Rebound damping force adjusting screw Spring Preload Setting(Front) Minimum(soft): 332mm(13.07 in) Compression damping force Maximum(hard): 442mm(17.40in) Turn the compression damping force adjusting screw (use 3.0 Allen wrench) in direction ⓐ to Spring travel setting(Rear) increase the compression damping force and Minimum(soft): 402mm(15.83in) thereby harden the damping, and in direction Maximum(hard): 502mm(19.76 in)

  • Page 37: Jack-Up Point

    Periodic Service ·Always ■ Rear End adjust shock absorber assemblies on the left and right side to the Jack the rear only after placing a wooden block same setting. Uneven adjustment can under the right and left frame tubes for securing cause poor handling and loss of stability, the engine and then supporting it.

  • Page 38: Checking And Refueling

    Periodic Service ■ Checking and Refueling CAUTION To avoid personal injury:  Do not smoke while refueling.  Be sure to stop the engine before refueling. Turn the key switch to “ON”, check the amount of fuel by the fuel gauge ①...

  • Page 39: Cleaning Radiator Screen

    Periodic Service ① Radiator screen ① Recovery tank ② FULL IMPORTANT ③ LOW Radiator screen must be cleaned from debris to prevent engine from overheating IMPORTANT  If the radiator cap has to be removed, follow ■ Checking brake fluid level the cautions above and securely retighten the cap.

  • Page 40: Checking Brake Pedal

    Periodic Service Check to see that the brake fluid level is up to the LOWER mark. If it is below the “LOWER” mark add brake fluid . ① Brake pedal ② FREE TRAVEL ③ PEDAL STROKE ■ Checking parking brake Pull the parking brake to apply the brakes with the key switch in the "ON"...

  • Page 41: Checking Head Light Turn Signal Light Etc

    Periodic Service ■ Checking head light turn signal light etc EVERY 50 HOURS Inspect lights for broken bulbs and lenses ■ Greasing Replace if broken Apply a small amount of multi-purpose grease to ■ Checking seat belt and ROPS the following points every 50 hours. If you Always check condition of seat belt and operated the vehicle in extremely wet and muddy ROPS attaching hardware before operating...

  • Page 42: Checking Engine Start System

    Periodic Service ■ Checking engine start system ■ Checking wheel bolt torque CAUTION CAUTION TO avoid personal injury To avoid personal injury   Do not allow anyone near the vehicle Never operate vehicle with a loose wheel while testing. bolts.
  • Page 43 Periodic Service  Re-install the air filter element. Be sure to refit the cower with the arrow (on Install the air filter case cover and be sure the rear of cower ) upright if the cover is the crankcase breather hose is connected. improperly fitted the evacuator valve will not function and dust will adhere to the element.

  • Page 44: Checking Battery Condition

    Periodic Service to prevent dust and dirt from entering. Particular, The factory –installed battery is non-refillable care must be taken not to admit dust and dirt into type if the battery is weak, charge the battery the fuel pump entrance. Even a small amount of or replace it with new one.

  • Page 45: Adjusting Toe-In

    Periodic Service partially charge the battery as early as possible. When exchanging an old battery for a new one use battery of equal specification shown in table 1. Battery type Volts 12V32Ah ① Wheel-to-wheel distance at front ◆ Direction for storage ②...

  • Page 46: Every 200 Hour

    Periodic Service EVERY 200 HOURS The screen type spark arrester should be ■ Changing Engine Oil removed, cleaned, and inspected after every 100 hours of use. CAUTION The spark arrester is located inside of the To avoid personal injury: muffler body, and fastened with bolts. ...

  • Page 47: Replacing Engine Oil Filter

    Periodic Service IMPORANT: ■ Replacing Engine Oil Filter  To prevent serious damage to the engine, CAUTION use only a genuine filter. To avoid personal injury: ■ Replacing Transmission Oil  Be sure to stop the engine before CAUTION changing the oil filter cartridge. ...

  • Page 48: Checking Brake Hose And Pipe

    Periodic Service  ■ Checking Brake Hose and Pipe If movement is outside of the specifications contact your local dealer for adjusting the Check to see that brake hose and lines are brake. not swollen, hardened or cracked. Check the brake hose and pipe joints for oil ◆...

  • Page 49: Checking Intake Air Line

    Periodic Service ① Hose ② Hose joint ① Radiator hose ② Clamp bands EVERY 300 HOURS ◆ Precaution at Overheating ■ Checking Tire Take the following actions in the event the Check to see if tires are not damaged. coolant temperature is close to or more than the If the tires are cracked, bulged, or cut, or boiling point, which is called “Overheating”.

  • Page 50: Changing Front And Rear Axle Case Oil

    Periodic Service the cargo bed, mount the safety notch on the dipstick. support. Oil capacity for 0.28L（0.072U.S.gals.）  front axle case Allow engine to cool down sufficiently, Oil capacity for oil can be hot and can burn. 0.20L（0.052U.S.gals.） rear axle case Park the vehicle on a flat surface, raise the cargo bed, mount the safety support.

  • Page 51: Every 1 Year

    Periodic Service EVERY 1 YEAR Fill with fresh water up to the “FULL” mark ■ Replacing Air Cleaner Primary Element on the recovery tank. and Secondary Element Start and operate the engine for few (See “Cleaning Air Cleaner Primary Element” minutes.
  • Page 52 Periodic Service contains poison.) Refer to SEA J1034 standard, more  If you should drink antifreeze, throw up at specifically also to SAE J814c. once and take medical attention. IMPORTANT:  When antifreeze comes in contact with the  When the antifreeze is mixed with water, the skin or clothing, wash it off immediately.。...

  • Page 53: Replacing Radiator Hose (Water Pipes)

    Periodic Service coolant every 2 years. electrical cabling. If any of them have blown out, NOTE: be sure to pinpoint the cause.  above data represent industry ◆ Replacing procedure standards that necessitate a minimum glycol Disconnect the negative cable of the battery. content in the concentrated antifreeze.

  • Page 54: Storage

    Periodic Service STORAGE the battery following the battery storage procedures. CAUTION Keep the vehicle in a dry place where the To avoid personal injury: vehicle is sheltered from the elements.  Do not clean the vehicle when the engine Cover the vehicle. is running.
  • Page 55 Periodic Service gauges are functioning properly and reading normal, move the vehicle outside. Once outside, park the vehicle and let the engine idle for at least five minutes. Shut the engine off and work around vehicle and make a visual inspection looking for evidence of oil or water leaks.

  • Page 56: Hitch Coupling Device

    Hitch coupling device   Coupling ball is prohibited and will result in Basic information    the cancellation of the type approval. Hitch coupling device is the device linking tractor and trailer. Coupling ball are parts that are subject to type approval and that connect vehicles, and are therefore subject to the highest safety requirements.
  • Page 57 Hitch coupling device   device will be locked automatically.   Attension： 1.Hitch weight≤600kg   2.Hitch heavy weight, drive the vehicle   cautiously and slowly.   3.When using the trailer, people should stay away from the hitch coupling device.   4.When not using trailer,must sperete the trailer and car.

  • Page 58: Troubleshooting

    Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure  Check the fuel tank and fuel filter。  Check the electric fuel pump.  Check the injector.

  • Page 59: Diagnostic Trouble Code Table

    Troubleshooting Diagnostic Trouble Code Table MT05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open...
  • Page 60 Troubleshooting Mt05 Malf Code Table:23 Malf code in MT05 Description P0500 VSS No Signal P0850 Park Neutral Switch Error P0445 CCP short to high P0444 CCP short to low/open P0171 BLM Max Adapt(Kohler Special) P0172 BLM Min Adapt(Kohler Special) P0174 PE System Lean(Kohler Special) If you have any questions, consult your local dealer.

  • Page 61: Battery Troubleshooting

    Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure  Battery overused   until lights are dim. Charge the battery Charge the battery  sufficiently. properly. Battery been recharged.  Keep the terminal  Starter does not function Clean the terminal ...

  • Page 62: Machine Troubleshooting

    Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause Countermeasure  Replace throttle cable;   High idling speed of engine Replace throttle petal  Replace the throttle   High rotary speed for clutch Replace he junior clutch spring;  connection. Replace the primary clutch. ...

  • Page 63: Options

    OPTIONS Consult your local dealer for further details. Roof； Windscreen； Windlass； Motor Scan KF90121; 13-1...
  • Page 64 Declaration of Driver’s exposure to noise level The undersigned: Mr. Li Guanxiang, Director Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1.
  • Page 65 Declaration of   Vibration declaration The undersigned: Mr. Li Guanxiang, Director Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2.

Table of Contents