Hisun Motors VECTOR 500 Owner's Manual
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Hisun Motors VECTOR 500 Owner's Manual

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TM
GRAB SOME SUN
Published by Chongqing
Huansong Industries
(Group) Co., Ltd and
Hisun Motors Corp USA.
Chongqing Huansong
Industries (Group) Co., Ltd
and Hisun Motors Corp USA
holds the copy right.
No publishing and reprinting
without permission.
READ THIS
MANUAL CAREFULLY
For questions regarding this
UTV, please contact HISUN at:
(972)446-0760
hisunmotors.com
Rev. 01031701
No one under the age of 16
should operate this vehicle.
Provincial / Municipal
governments have different
regulations pertaining to
owning and operating an
off-road vehicle; learn the
regulations in your area.
VECTOR 500
OWNER'S MANUAL

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Summary of Contents for Hisun Motors VECTOR 500

  • Page 1 Published by Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA. Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA holds the copy right. No publishing and reprinting without permission. READ THIS MANUAL CAREFULLY For questions regarding this...
  • Page 2 INTRODUCTION Congratulations on your purchase of the Vector 500. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.
  • Page 3 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine.
  • Page 4 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.
  • Page 5 UNIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol Lift Cylinder-Retract Diesel Fuel Lift Cylinder-Extend Engine coolant-Temperature Lift Cylinder-Float...

  • Page 6: Table Of Contents

    Table of Contents Coolant temperature gauge Subject Page Hour Meter and Fuel gauge Safe Operation Winch mount plate Children safety Instruction Service interval chart 10-1 Driving on a slope/high speeds Periodic Service 11-1 Parking and Transportation How to open the front hood and seat 11-1 Warning labels Front hood cover...
  • Page 7 200 Hour Maintenance 11-11 Replacing brake master cylinder (inner 11-17 Changing the oil 11-11 parts) Replacing the oil 11-11 Replacing front brake seal 11-17 Replacing transmission oil 11-12 Replacing rear brake cylinder seal 11-17 Checking brake pedal 11-12 Replacing intake air line 11-17 Checking brake hose and pipe 11-13...

  • Page 8: Safe Operation

    SAFE OPERATION SAFE OPERATION operation, as these can be drawn into All operators, including experienced UTV drivers moving parts on the vehicle and could cause or passengers, should carefully read and fully a severe injury to occur. understand this User’s Manual, and operate You should wear protective devices, such as strictly as the manual states in order to achieve helmet, boots, eye protection, ear protection,...

  • Page 9: Children Safety Instruction

    SAFE OPERATION this UTV. This affect vehicle speeds and the vehicle is less maneuverable performance and cause injury. Never drive over terrain such as a ditch, a 10. This UTV is designed and manufactured for hole, dams, excessive mud, or the vehicle off-road use only, so never drive on paved can get stuck because of the vehicles roadways.

  • Page 10: Driving On A Slope/High Speeds

    SAFE OPERATION When parking the vehicle, park the on a firm, flat protective equipment. surface. If parking on a slope, you should use the Driver should slow down according to road parking brake, remove the key, and place a wedge conditions, terrain, visibility conditions.
  • Page 11 SAFE OPERATION before securing and locking the cargo bed. or steam blown out. No smoking when adding electrolyte or 8. Parking refueling. Fuel tank and battery should be Set the gear shift to the “N” position and to kept away from sparks. Battery produces release the parking brake, depress the hydrogen and oxygen during charging and brake pedal .
  • Page 12 SAFE OPERATION 11. Warning and caution labels ⑴ ⑵ ⑶ ⑷ ⑸...
  • Page 13 SAFE OPERATION ⑹ ⑺ ⑻ ⑼ ⑽...
  • Page 14 SAFE OPERATION ⑿ ⑾ ⒀ ⒁ ⒂...

  • Page 15: Servicing Of Vehicle Id Numbers

    SERVICING OF VEHICLE SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.

  • Page 16: Specifications

    SPECIFICATIONS SPECIFICATIONS SPECIFICATION TABLE Model Vector Make H-L forward, Neutral, Reverse Type 4-stroke, Water cooled Displacement 471cm Engine Horsepower Kw(HP) 16 Rated revolution rpm 7000 Low idling revolution rpm 1350 to 1500 Fuel Capacity L(U.S.gas) 29（7.6） Transmission Wheels, Drive system 4, Rear 2WD or 4WD Differential lock Electric control: switch...
  • Page 17 SPECIFICATIONS Model Worksite/Orange Worksite/Camo Width mm (in.) 1305 (51.37) Length (row) mm (in.) 775 (30.52) Depth mm (in.) 285 (11.22) Volume (row) (cu.ft.) 0.23 (8.11) Cargo bed Bed height mm (in.) 927 (36.49) (unloaded) Cargo bed capacity kg (lbs.) 159 (350) Sound level, operator ear db (A) Front...

  • Page 18: Vehicle Limitations

    VEHICLE LIMITATIONS VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle malfunction or failures with a possibility of vehicle damage to other property and injury to the operator or others, any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty.

  • Page 19: Instrument Panels And Controls

    INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL AND CONTROLS LOCATION OF PARTS...
  • Page 20 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS...
  • Page 21 INSTRUMENT PANEL AND CONTROLS...

  • Page 22: Pre-Operation Checks

    PRE-OPERATION CHECK PRE-OPERATION CHECK DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting . CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake “ON”...

  • Page 23: Operating The Engine

    OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE CAUTION： To avoid personal injury： 1. Make sure the parking brake is set.  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle. ...

  • Page 24: Cold Starting

    OPERATING THE ENGINE 2. Set gear shift lever to the “NEUTRAL” position. ◆ Checking the indicator / warning lights: ① Range gear shift lever. 1. When the key is turned “START”, lamps (1 (H) High Range engine oil pressure) should come on. If trouble (L) Low Range occurs at any location with engine running, the (N) “Neutral”...

  • Page 25: Stopping The Engine

    OPERATING THE ENGINE STOPPING THE ENGINE 1. After slowing the engine to idle, turn the key to “OFF”. 2. Remove the key. WARMING UP CAUTION： To avoid personal injury:  Be sure to set the parking brake during warm-up.  Be sure to set the shift lever to the “NEUTRAL”...

  • Page 26: Operating The Vehicle

    OPERATING THE VEHICLE OPERATING THE VEHICLE OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New Vehicles The lubricating oil is especially important for a How a new vehicle is handled and maintained new vehicle. Various parts are not “broken-in” determines the life of vehicle. and are not aligned to each other.

  • Page 27: Head Light Switch

    OPERATING THE VEHICLE CAUTION： NOTE： To avoid personal injury: Turning the head light switch to the “ON” position  Always use the seat belts when operating causes the following lamps to light simultaneously. and riding the vehicle. Tail lights (lamps at the rear portions of the Adjust the seat belts for proper fit and connect the vehicle) buckle.

  • Page 28: Brake Pedal

    OPERATING THE VEHICLE If the hazard light switch is pressed to the “ON” position while the turn signal is activated, the indicated turning light will flash and other will stay on.  Be sure to return switch to center position after turning.
  • Page 29 OPERATING THE VEHICLE  Accident may occur if the vehicle is suddenly stopped, as heavy towed loads could shift forward causing loss of control.  The braking characteristics are different between two and four wheel drive. Be aware of the differences and use caution. IMPORTANT: 5.

  • Page 30: Stopping

    OPERATING THE VEHICLE STOPPING ■ STOPPING Release the speed control pedal Step on the brake pedal. CHECK DURING DRIVING ■ Immediately Stop the Engine if：  engine suddenly slows down accelerates. ① Fuel gauge  Unusual noises are suddenly heard. ...
  • Page 31 OPERATING THE VEHICLE ① Hourmeter The speedometer indicates the traveling speed. ① Speedometer...

  • Page 32: Winch Mount Plate

    WINCH MOUNT PLATE WINCH MOUNT PLATE WINCH MOUNT PLATE Mounting the optional winch always requires reading the instruction manual included with the winch. ① Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer.
  • Page 33 MAINTENANCE 10-1 MAINTENANCE CAUTION: To avoid personal injury and vehicle damage:  Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance.  If you don’t have the knowledge and equipment which are necessary to perform the maintenance, consult your local dealer.
  • Page 34 MAINTENANCE 10-2 Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every ○ ○ ○ ○ ○ ○ ○ Check Fuel filter 100 hrs element Every ○ Replace 100 hrs Every ○...
  • Page 35 MAINTENANCE 10-3 NOTE: ◆ Engine Oil:（15W/40SL） Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above. ◆ Brake fluid: Always use DOT3 GENUINE BRAKE FLUID from a sealed container.

  • Page 36: Periodic Service

    PERIODIC SERVICE 11-1 PERIODIC SERVICE CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD COVER ■ Cover AND TILT THE SEAT CAUTION To avoid personal injury from contact with moving parts: ① Operator’s seat  Never open operator’s seat while the engine is running.

  • Page 37: Front End

    PERIODIC SERVICE 11-2 JACK POINT Lower the lever to the “DOWN” position to lower the bed. WARNING After making sure that the bed has lowered to To avoid personal injury, death or vehicle damage: the lowest position, lock it by the restricting ...

  • Page 38: Daily Check

    PERIODIC SERVICE 11-3 DAILY CHECK IMPORTANT For your own safety and maximum service life of If oil level is low, do not run engine. the vehicle, make a thorough daily inspection Checking engine oil level before operating the vehicle or starting the engine. Park the vehicle on a flat surface, raise the cargo bed, mount the safety support and shut CAUTION...

  • Page 39: Cleaning Radiator Screen

    PERIODIC SERVICE 11-4 Check to see that the coolant level is between the “FULL” and” LOW” marks of recovery tank. When the coolant level drops due to evaporation, add water only up to the full level. In case of leakage add anti-freeze and water in the specified mixing ratio up to the full level.(see flush cooling system and changing coolant in EVERY 2 YEARS in PERIODIC...

  • Page 40: Checking Brake Pedal

    PERIODIC SERVICE 11-5 Make sure the parking brake warning lampgoes off when parking brake lever is down. ① OIL CUP ② LOWER ■ Checking brake pedal ① Parking brake pedal CAUTION ■ Checking the warning lights and indicator TO avoid personal injury: lights.

  • Page 41: Checking Tire Inflation Pressure

    PERIODIC SERVICE 11-6 ① joint boot ② Drive shaft ① Parking brake pedal ② Parking brake pivot(spray type grease) ① Joint boot ② Drive shaft ■ Checking tire inflation pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time, thus check it every day and inflate as necessary.

  • Page 42: Checking Wheel Bolt Torque

    PERIODIC SERVICE 11-7 ■ Checking wheel bolt torque ◆ Preparation before testing CAUTION Place all control levers in the “NEUTRAL” To avoid personal injury position.  Never operate vehicle with a loose wheel Set the parking brake and stop the engine. bolt.

  • Page 43: Evacuation Valve

    PERIODIC SERVICE 11-8 11. Install the air filter element.  Do not run the engine with filter element 12. Install the air filter case cover and be sure the removed. crankcase breather hose is connected.  Be sure to refit the cover with the arrow (on the rear of cover) upright if the cover is improperly fitted the evacuator valve will not function and dust will adhere to the element.

  • Page 44: Checking Battery Condition

    PERIODIC SERVICE 11-9 The factory –installed battery is non-refillable type IMPORTANT When the fuel line is disconnected for maintenance if the battery is weak, charge the battery or or repair close both ends of the fuel line with a replace it with new one piece of clean cloth or paper to prevent dust and dirt from entering in, care must be taken not to ◆...

  • Page 45: Storage

    PERIODIC SERVICE 11-10 measurement is obtained. Battery type Volts Retighten the lock nut. 12V32Ah IMPORTANT ◆ Direction for storage  Keep an equal length between the left and When storing the vehicle for a long period, right tie-rod. remove the battery from level vehicle, store in a dry place out of direct sunlight.
  • Page 46 PERIODIC SERVICE 11-11 IMPORTANT: [Filter exchanged] 1.8L (1.89U.S. qts.)  Oil capacity Visually check the muffler for cracks or holes [Filter not exchanged] 1.6L (1.68U.S. qts.) in the body, weldment or pipes at regular intervals.  USDA approval requires clearance between spark arrester sleeve and exhaust pipe to be no larger than 0.023”(0.584 mm).

  • Page 47: Replacing Transmission Oil

    PERIODIC SERVICE 11-12 ① Bolt; ② Cover ① Oil Leve ③ “O” seal ring; ④ Engine oil filter ② Oil inlet ③ Dipstick IMPORANT: ④ Cap  To prevent serious damage to the engine, use only a genuine filter. ■ Checking Brake Pedal CAUTION ■...

  • Page 48: Checking Brake Hose And Pipe

    PERIODIC SERVICE 11-13 ◆ Checking the brake pedal stroke cargo bed. Check to see if radiator hoses are properly attached every 200 hours of operation or Less than 120mm (4.7in.) six months, whichever comes first. Pedal stroke On the pedal If hose clamps are loose or water leaks, Release the parking brake.

  • Page 49: Checking Intake Air Line

    PERIODIC SERVICE 11-14 ■ Checking Intake Air Line CAUTION Check to see if the hoses and hose clamps To avoid personal injury: are tight and not damaged.  Park the vehicle on a flat surface, raise the If hoses and clamps are found to be worn or cargo bed, and mount the safety support.

  • Page 50: Every 500 Hours

    PERIODIC SERVICE 11-15 the dipstick. (See “LUBRICANTS, FUEL AND COOLANT” ■ Flushing Cooling System and Changing in “MAINTENANCE” section.) Coolant After filling, reinstall the filling plug. CAUTION To avoid personal injury: Oil capacity 0.6L（0.6U.S.gals.）  Do not remove the radiator cap while coolant is hot.

  • Page 51: Anti-Freeze

    PERIODIC SERVICE 11-16 container underneath the engine body.  Do not pour waste onto the ground, down a drain, or into any water source.  Also, observe environmental protection regulations when disposing of antifreeze. If it freezes, coolant can damage the cylinders and radiator.

  • Page 52: Replacing Radiator Hose (Water Pipes)

    PERIODIC SERVICE 11-17 ■ Replacing Brake Master Cylinder (Inner Adding the LLC parts) Add only water if the mixture reduces in Consult your local dealer for this service. amount by evaporation. ■ Replacing Front Brake Seal If there is a mixture leak, add the LLC of the same manufacturer and type in the same Consult your local dealer for this service.

  • Page 53: Replacing Light Bulb

    PERIODIC SERVICE 11-18 ① Slow-blow fuse box cover ■ Replacing Light Bulb  Head lights Take the bulb out of the light body and replace it with a new one.  Other lights Detach the lens and replace the bulb Light Capacity Head lights...

  • Page 54: Vehicle Storage

    STORAGE 12-1 STORAGE Remove the battery from the vehicle. Store the STORAGE battery following battery storage procedures. CAUTION Keep the vehicle in a dry place where the To avoid personal injury: vehicle is sheltered from the elements. Cover  Do not clean the vehicle when the engine is the vehicle.
  • Page 55 STORAGE 12-2 gauges are functioning properly and reading normal, move the vehicle outside. Once outside, park the vehicle and let the engine idle for at least five minutes. Shut the engine off and walk around vehicle and make a visual inspection looking for evidence of oil or water leaks.

  • Page 56: Troubleshooting

    TROUBLESHOOTING 13-1 TROUBLESHOOTING ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure  Check the fuel tank and fuel filter。  Check the electric fuel pump. ...
  • Page 57 TROUBLESHOOTING 13-2 Check malf code meaning by reading the below table. Mt05 Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118...

  • Page 58: Battery Troubleshooting

    TROUBLESHOOTING 13-3 BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure  Battery overused   until lights are dim. Charge the battery Charge the battery  Battery sufficiently. properly. been recharged.  Keep the terminal  Starter does not function Clean the terminal ...

  • Page 59: Machine Troubleshooting

    TROUBLESHOOTING 13-4 MACHINE TROUBLESHOOTING Trouble Cause Countermeasure  Replace throttle cable   High idling speed of engine Replace throttle petal  Replace the throttle   High rotary speed for clutch Replace he junior clutch spring;  connection. Replace the primary clutch. ...

  • Page 60: Options

    OPTIONS 14-1 OPTIONS Consult your local dealer for further details. Head rest； Plastic Canopy； Rear Trailer Hitch & Pin(2〞)； Windshield； Steel Cab； Motor Scan KF90121;...
  • Page 61 2017 VECTOR WARRANTY HISUN MOTORS CORP., 301 E. University Drive, McKinney, TX 75069 (HISUN) gives the below LIMITED WARRANTY on all components of your HISUN vehicle against defects in material or workmanship. Warranty Terms by model:  All Vector Utility Vehicle Models – 1 year...
  • Page 62 2017 VECTOR WARRANTY Limitations of Warranties and Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items: ...
  • Page 63 2017 VECTOR WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must take it to a HISUN Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY).
  • Page 64 2017 VECTOR WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the HISUN standard limited warranty for your vehicle. HISUN Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms to applicable U.S.
  • Page 65 2017 VECTOR WARRANTY Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of HISUN, repair or replacement of any defective materials, components or products.
  • Page 66 2017 VECTOR WARRANTY MAINTENANCE LOG Use the following chart to record periodic maintenance. Date Miles Technician Service Performed / Comments 17-1...
  • Page 67 HISUN MOTORS 310 East University Dr McKinney, Texas 75069 PH (972) 446-0760 hisunmotors.com...

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