Case 1021F Operator's Manual
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Case 1021F Operator's Manual

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1021F
1121F
Tier 2
Wheel Loader
Operator's Manual
Print No. 47557863
2
edition
st
English 05/14

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  • Page 1 1021F 1121F Tier 2 Wheel Loader Operator’s Manual Print No. 47557863 edition English 05/14...

  • Page 2: Table Of Contents

    Contents 1 GENERAL INFORMATION Note to the Owner ................1-1 Noise level .
  • Page 3 RIGHT-HAND SIDE CONTROLS Overview ................3-18 Two function valve .
  • Page 4 Loader functions ............... 4-25 5 TRANSPORT OPERATIONS RECOVERY TRANSPORT Safety rules .
  • Page 5 Every 100 hours Grease fittings ............... . . 7-35 Grease machine and attachments .
  • Page 6 Lift capacities - 1021F and 1121F Hydraulic Lift Capacities .......

  • Page 7: General Information

    LEEN11T0001FA Read this manual before you start the engine or operate the machine. If you need more information, contact your authorized CASE dealer. This manual contains important information about the safe operation, adjustment, and maintenance of your machine. Refer to the index at the back of this manual for locating specific items about your machine. The wheel loader con- forms to current safety regulations.
  • Page 8 Contact your dealer to obtain additional manuals or manuals in languages other than that of the country of use. Your dealer is at your disposal for any further information. He will also provide any after-sales service you may require and genuine Case replacement parts, your guarantee of quality and match.

  • Page 9: Noise Level

    1 - GENERAL INFORMATION Noise level [60619753] Sound power level LWA = 107 dB (A) Guaranteed sound power level (1) determined according to European Directive 2000/14/EC RCPH11WHL002AAN LEIL12WHL0031BA Sound pressure level at operator's station Lpa= 71 dB (A) Equivalent continuous weighed sound pressure level (A) in correspondence with the operator station with cab door and windows closed and fan of the heater/conditioner op- erating in second speed, measured on identical machine,...

  • Page 10: Vehicle Vibration Levels

    1 - GENERAL INFORMATION Vehicle vibration levels [60619887] The level of vibrations transmitted to the operator depends mainly upon the conditions of the ground on which operations take place, the mode of operation of the machine and its equipment. Thus, the exposure to vibrations can be considerably reduced when the following recommendations are complied with: •...

  • Page 11: Operator's Manual Storage

    1 - GENERAL INFORMATION Operator's manual storage [60619938] To access the operator manual storage area located on the back of the operator’s seat, release the latch on top of the seat and open the compartment. READ THIS MANUAL COMPLETELY and make certain you understand the controls.

  • Page 12: Right, Left, Front And Rear Of The Machine

    1 - GENERAL INFORMATION Right, left, front and rear of the machine [60620016] The terms Right-hand, Left-hand, Front, and Rear are used in this manual to indicate the sides as they are seen from the operator's seat. 1. Front 2. Right 3.

  • Page 13: Machine Components

    1 - GENERAL INFORMATION Machine components [60620131] LEEN11T0001FA Cab door and hand holds ROPS cab Steps Loader lift arms Bucket Battery access Electric disconnect and optional battery jump post Hand rails Bucket cylinder...
  • Page 14 1 - GENERAL INFORMATION LEEN11T0002FA Hand rails Battery access Precleaner Bucket Cab air filter access Windshield washer reservoir Fuse access door Steps Bucket cylinder 10. Transmission and axle cooler filters (if installed)

  • Page 15: Note To The Owner

    1 - GENERAL INFORMATION Note to the owner [60621012] This manual contains information concerning the adjustment and maintenance of your new equipment. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this equipment.

  • Page 16: Identification Numbers

    1 - GENERAL INFORMATION Identification numbers [60621113] MODEL, SERIAL NUMBER, AND YEAR OF MANUFACTURE When ordering parts, obtaining information or assistance, always supply your dealer with the type and serial number of your machine or accessories. Write the following information in the spaces below: the type, serial number and year of manufacture of your ma- chine, accessories and the serial numbers of the various hydraulic and mechanical components.
  • Page 17 1 - GENERAL INFORMATION ENGINE IDENTIFICATION Make and Model ............Serial Number ............... LEEN11T0268AA TRANSMISSION IDENTIFICATION Model................Serial Number ............... LEEN11T0215AA 1-11...
  • Page 18 1 - GENERAL INFORMATION FRONT AND REAR AXLE IDENTIFICATION Front axle Type .............. Front axle Serial Number ..........Rear axle Type ............... Rear axle Serial Number ..........LEEN11T0216AA ROPS CAB Serial Number ..............LEEN11T0025AA 1-12...

  • Page 19: Electro-Magnetic Compatibility (Emc)

    • Ensure that each piece of non- CASE equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.
  • Page 20 1 - GENERAL INFORMATION 1-14...

  • Page 21: Safety Information

    2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions [60621258] Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.

  • Page 22: Personal Safety

    2 - SAFETY INFORMATION Personal safety [60621319] Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual and the safety signs on the machine before you operate or service the machine.

  • Page 23: Safety Rules - Utility Safety

    2 - SAFETY INFORMATION Safety rules - Utility safety [60621369] WARNING Electrical shock hazard! Do not work under overhangs or electric wires. Do not work where there is a danger of sliding. Failure to comply could result in death or serious injury. W0215A Call all local utility companies before you Safety precautions must be followed when working near...

  • Page 24: Safety Rules

    2 - SAFETY INFORMATION Safety rules [60621461] • It is the responsibility of the operator to read and un- vests are no longer as highly visible as the original in- derstand the Operator’s Manual and other information tent. See the manufacturer’s recommendation. provided, and use the correct operating procedure.

  • Page 25: Safety Rules - Getting On And Off The Machine

    2 - SAFETY INFORMATION Safety rules - Getting on and off the machine [60621502] • Use the recommended hand holds and steps with at least three points of support when getting on and off the machine. The door must be latched and secured in the open position before using the door hand hold.

  • Page 26: Safety Rules

    2 - SAFETY INFORMATION Safety rules [60621567] Starting and stopping precautions • Use battery booster cables only in the recommended manner. Improper use can result in battery explosion • Walk around the machine and warn all personnel who or unexpected machine motion. Ventilate the battery may be servicing the machine or are in the machine area before using booster cables.

  • Page 27: Operating Precautions

    2 - SAFETY INFORMATION Operating precautions [60621652] • Check brakes, steering and other machine control de- • Use the recommended transport devices when road- vices in accordance with the manufacturer’s instruc- ing the machine. Proper lights, flashers, signals, and tions prior to starting operation. Observe all gauges or beacons may be required.
  • Page 28 2 - SAFETY INFORMATION • You must make a judgment if weather, road, or earth from your machine. Injury or death can result if you do conditions will permit safe operation on a hill, ramp, or not follow these instructions. rough ground.

  • Page 29: Maintenance Precautions

    2 - SAFETY INFORMATION Maintenance precautions [60621721] • Do not attempt repairs unless trained. Refer to manuals • Hydraulic oil or diesel fuel leaking under pressure can and experienced repair personnel for help. penetrate the skin and cause infection or other injuries. To prevent personal injury, relieve all pressure before •...

  • Page 30: Safety Rules Fuel Handling

    2 - SAFETY INFORMATION Safety rules Fuel handling [60621845] • Do not smoke or permit open flames while fueling or • Tightened the fuel tank cap securely. Should the fuel near fueling operations. cap be lost, replace it only with the manufacturer's ap- proved cap.

  • Page 31: Burn Prevention

    2 - SAFETY INFORMATION Burn prevention [60621966] • When the battery electrolyte is frozen, the battery can WARNING explode if, you try to charge the battery, or if you try to Battery acid causes burns. Batteries contain boost start and run the engine. To prevent the battery sulfuric acid.

  • Page 32: Safety Rules

    2 - SAFETY INFORMATION Safety rules [60622109] Hazardous chemicals • If you are exposed to, or come in contact with, you service the machine safely. Follow the information hazardous chemicals you can be seriously injured. in the MSDS, on manufacturer's containers, as well as The fluids, lubricants, paints, adhesives, coolants, the information in this manual when servicing the ma- etc.

  • Page 33: Seat Belt Precautions

    2 - SAFETY INFORMATION Seat belt precautions [60622193] WARNING Roll-over hazard! Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained.

  • Page 34: Support Strut For Loader Lift Arm - Support Strut And Service Link

    2 - SAFETY INFORMATION Support strut for loader lift arm - Support strut and service link [60622288] DANGER Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut.
  • Page 35 2 - SAFETY INFORMATION Transport service link WARNING Crushing hazard! Engage the safety lock link before service or transport. Failure to comply could result in death or serious injury. W1154A Prior to any maintenance, service work or transportation, lock the articulation transport service link. 1.

  • Page 36: Safety Signs

    2 - SAFETY INFORMATION Safety signs [101128219] Decals WARNING Avoid injury! Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals. See your dealer for replacement decals. When replacing parts bearing decals, be sure to put new decals on each new part.
  • Page 37 2 - SAFETY INFORMATION LEIL12WHL0029BA 1. Sound Power level 2. Wear the seat safety belt. The safety belt protects the operator from being ejected from the cab or seat in the event of roll-over. 2-17...
  • Page 38 2 - SAFETY INFORMATION LEEN11T0029GA 3. Before starting or operating the machine when working, follow the instructions and comply with safety rules. 4. In the event of an emergency, e.g., if the door cannot be opened, use as an emergency exit in order to leave the machine cab.
  • Page 39 2 - SAFETY INFORMATION LEEN11T0030GA 5. Pressurized system. The pressure must be discharged before maintenance is carried out in order to prevent serious or fatal accidents. Read the Operator's Manual. 6. Park the machine on level ground whenever possible and apply the parking brake. On grades, park the machine with the wheels on track securely blocked.
  • Page 40 2 - SAFETY INFORMATION LEEN11T0031FA 8. Insert the safety bar before carrying out maintenance or transport to avoid any crushing hazard. 2-20...
  • Page 41 2 - SAFETY INFORMATION LEEN11T0032FA 9. Do not use joystick steering when roading a machine. 2-21...
  • Page 42 11. In case of servicing of the machine with the loaders lift arms raised, install always the support strut on to the cylinder rod. You can cause death or serious injury if the loader lift arms are lowered unexpectedly.
  • Page 43 2 - SAFETY INFORMATION LEIL12WHL0032BA 13. Do not stand in this area when the engine of the machine is running. The steering action, can crush the body between the front and the rear module. 14. Securely block the machine or any component that may fall before working on the machine or component. Failure to comply could result in serious injury or death.
  • Page 44 2 - SAFETY INFORMATION LEEN11T0036GA 16. Fluids under pressure warning plate. It is recommended to read carefully the rules regulating the maintenance of the cooling and hydraulic systems provided by this Manual. 17. Hot liquid under pressure hazard. Loosen the cap very slowly after the engine has cooled. 18.
  • Page 45 2 - SAFETY INFORMATION LEEN11T0037FA 19. Pressurized system. The pressure must be discharged before maintenance is carried out in order to prevent serious or fatal accidents. Read the Operator's Manual. 2-25...
  • Page 46 2 - SAFETY INFORMATION LEEN11T0038FA 20. Scissors point warning plate. When the machine or its equipment are moving, do not place limbs or parts of the body between the mechanism of the booms or bucket to prevent the risk of amputation. Read carefully the Safety Rules listed at the beginning of this Manual.
  • Page 47 LEEN11T0039GA 21. In case of servicing of the machine with the loaders lift arms raised, install always the support strut on to the cylinder rod. You can cause death or serious injury if the loader lift arms are lowered unexpectedly.
  • Page 48 2 - SAFETY INFORMATION LEEN11T0040GA 23. Engine fan and belt warning plate. Do not perform any maintenance with the engine running. Failure to comply could result in serious injury or death. 24. Hitch weight information decal. 25. Warning - Run over hazard plate. Keep clear from the operating area of the machine. 2-28...
  • Page 49 2 - SAFETY INFORMATION LEEN11T0041GA 26. Electrocution risk warning plate. Do not short circuit the battery posts with metal objects. Failure to comply could result in death or serious injury. 27. Warning - Explosion hazard plate. Do not use ether to start the engine. 2-29...
  • Page 50 2 - SAFETY INFORMATION LEEN11T0042EA 28. Danger - Battery gas can explode. Read procedure before battery service. LEIL12WHL0033BA 29. Decal maintenance intervals. 2-30...
  • Page 51 2 - SAFETY INFORMATION LEEN11T0044EA 30. Do not step plate. LEEN11T0045FA 31. Decal Open and Close Hood. Read procedure before open engine hood. 32. Danger - Battery gas can explode. Read procedure before connect jump post battery. 2-31...
  • Page 52 2 - SAFETY INFORMATION LEEN11T0046GA 33. Tie down point decal. 34. Lifting point decal. 2-32...
  • Page 53 2 - SAFETY INFORMATION LEIL12WHL0034BA 35. The plate indicates point of refill fuel tank. Only use diesel fuel with a sulfur content of less than 10mg/kg accord- ing to standard EN 590 . LEEN11T0048EA 36. Hot surface warning plate. The engine, engine oil, exhaust pipes, the radiator and coolant can cause burns, when hot. keep in mind this warning when it is necessary to approach or to work near these surfaces.
  • Page 54 2 - SAFETY INFORMATION LEEN14T0049GA 38. Decal fuses. 39. Decal fuses and relays. 2-34...
  • Page 55 2 - SAFETY INFORMATION LEEN11T0050FA 40. Engine fan and belt warning plate. Do not perform any maintenance with the engine running. Failure to comply could result in serious injury or death. LEEN11T0051EA 41. Do not transport passengers. Do not use bucket or implements to lift people. Failure to comply could result in injury or death.
  • Page 56 2 - SAFETY INFORMATION LEEN11T0137GA 42. Tie down point decal. 43. Decal fuses and relays. 2-36...
  • Page 57 2 - SAFETY INFORMATION LEEN11T0138GA 44. Decal - Maximum Speed. 45. Reflector. 2-37...
  • Page 58 2 - SAFETY INFORMATION LEEN11T0139FA 46. Ensure that when operating the loader all safety precautions are observed for your safety and that of bystanders. Ensure that when the machine is left unattended it cannot be a danger to safety. LEEN11T0140EA 47.
  • Page 59 2 - SAFETY INFORMATION LEEN11T0141GA 48. The plate indicates to only operate the fan inversion switch with the engine at idle. 49. Parking brake warning plate. 2-39...

  • Page 60: Hand Signals

    2 - SAFETY INFORMATION Hand signals [60622413] When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.
  • Page 61 2 - SAFETY INFORMATION Move away from me Wave hands back and forth (palms outward). LEEN11T0008AA Go this far LEEN11T0009AA All stop and hold LEEN11T0010AA Stop Move one hand back and forth. LEEN11T0011AA 2-41...
  • Page 62 2 - SAFETY INFORMATION Emergency stop Move both hands back and forth. LEEN11T0012AA Raise load or tool LEEN11T0013AA Lower load or tool LEEN11T0014AA Raise load or tool slowly LEEN11T0015AA 2-42...
  • Page 63 2 - SAFETY INFORMATION Lower load or tool slowly LEEN11T0016AA Turn machine left swing load left To stop movement, stop moving hand and make a fist. LEEN11T0017AA Turn machine right swing load right To stop movement, stop moving hand and make a fist LEEN11T0018AA Raise boom LEEN11T0019AA...
  • Page 64 2 - SAFETY INFORMATION Lower the boom LEEN11T0020AA Retract arm LEEN11T0021AA Extend arm LEEN11T0022AA Fill tool LEEN11T0023AA 2-44...
  • Page 65 2 - SAFETY INFORMATION Empty tool LEEN11T0024AA 2-45...
  • Page 66 2 - SAFETY INFORMATION 2-46...

  • Page 67: Controls And Instruments

    Failure to comply could result in death or se- rious injury. W0139A ATTENTION: for total safety of use, in case of fire the ma- chine cab has been designed to prevent flame propaga- tion and to limit combustion, pursuant to European stan- dard ISO 3795.
  • Page 68 3 - CONTROLS AND INSTRUMENTS Inside door latch To secure the door in the open position, push the door back until the door locks on the door catch at the rear of the cab. Push the latch to open the door from the inside. RCPH10WHL145BAL...

  • Page 69: Operator's Seat

    3 - CONTROLS AND INSTRUMENTS OPERATOR'S SEAT Overview [60627250] WARNING Loss of control hazard! DO NOT make seat adjustments while the machine is in motion. All seat adjustment should be made with the machine stationary and the parking brake applied. Failure to comply could result in death or serious injury.
  • Page 70 3 - CONTROLS AND INSTRUMENTS 4. Slide adjustment lever - Pull the slide adjustment lever up and adjust the seat forward or backward as re- quired. Release the lever to lock the seat in position. Always make adjustments from the front center of the adjustment bar.
  • Page 71 3 - CONTROLS AND INSTRUMENTS Optional air ride seat 1. Lumbar adjustment knob - Turn the knob clockwise to increase the lumbar support. Turn the knob counter- clockwise to decrease the lumbar support. 2. Armrest height control adjustment - Turn the knob to raise or lower the armrest to the desired position.
  • Page 72 3 - CONTROLS AND INSTRUMENTS 5. Height adjustment handle: A. Automatic Adjustment - With the operator sitting in the seat, lift the handle UP until the desired height is reached. Release the weight adjustment tab. Perform a "hop" movement, briefly removing weight from the seat, then regain sitting position and reapply weight.
  • Page 73 3 - CONTROLS AND INSTRUMENTS Heated seat Switch controls for the optional heated seat are located along the left side of the backrest. The rocker switch has on/off positions. Use the switch for cold weather comfort. RCPH10WHL074AAH...

  • Page 74: Forward Controls

    3 - CONTROLS AND INSTRUMENTS FORWARD CONTROLS Front console [60628106] RCPH10WHL190FAH 1. Pilot control switch Push on the left hand side of the pilot control switch to disable the pilot controls, the pilot control lamp will illuminate when the hydraulic control levers are disabled. The loader linkage will stay in position when the pilot controls are disabled.

  • Page 75: Steering Column

    3 - CONTROLS AND INSTRUMENTS Steering column [60628341] Ignition switch The ignition switch has four positions: Accessory position This position will energize the optional radio only. It will not energize the instruments or start the engine. OFF position In this position, all switch controlled current is OFF. Turn the key to OFF to stop the engine.
  • Page 76 3 - CONTROLS AND INSTRUMENTS Steering wheel tilt control The steering wheel tilt control allows the steering wheel to be adjusted to multiple positions. Pull the handle up, and adjust the steering wheel to the correct and most com- fortable angle. Release the control to hold in that posi- tion.

  • Page 77: Pedal Controls

    3 - CONTROLS AND INSTRUMENTS Pedal controls [60628571] Brake pedal The brake pedal will actuate the machine brakes when pushed. NOTE: The pedal will work in conjunction with the trans- mission declutch switch or POWERINCH for more effi- cient braking. See Declutch Switch in Operating Instruc- tions- Chapter 4 for further information.
  • Page 78 3 - CONTROLS AND INSTRUMENTS Differential lock (optional) Depress the differential lock foot switch to lock the front axle differential. Release switch to unlock the differential. RCPH10WHL075AAH 3-12...

  • Page 79: Parking Brake

    3 - CONTROLS AND INSTRUMENTS Parking brake [60628925] Parking brake switch Make sure the machine has come to a complete stop before applying the parking brake. The parking brake button engages the parking brake on the transmission output shaft. NOTICE: The parking brake is a spring applied, hydraulic released brake which is applied to the drive shaft.

  • Page 80: Left-Hand Side Controls

    3 - CONTROLS AND INSTRUMENTS LEFT-HAND SIDE CONTROLS Transmission controls [60629493] Transmission control lever The transmission control lever is used to shift the transmission gears from first through fourth gear. Turn the transmission control lever away from you to select a higher gear.
  • Page 81 3 - CONTROLS AND INSTRUMENTS Hydraulic control transmission Forward-Neutral-Reverse (FNR) operation The F-N-R function of the transmission control lever may be moved to the loader control lever for operating effi- ciency. All the following steps are required to use the control lever transmission shift functions: 1.

  • Page 82: Joystick Steering

    3 - CONTROLS AND INSTRUMENTS Joystick steering [60629623] WARNING Driving hazard! If the hydraulic pilots are disengaged, the joystick steering remains active. Always disengage the joystick steering when not in use. Failure to comply could result in death or serious injury. W0449A WARNING Driving hazard!
  • Page 83 3 - CONTROLS AND INSTRUMENTS Kick-down switch The kick down switch is used to shift down through the gears in single steps. Each time the switch is pressed, the transmission will shift down one gear range until first gear is reached. Once the kick down switch has been pressed down, the transmission maximum gear allowed is lowered.

  • Page 84: Right-Hand Side Controls

    3 - CONTROLS AND INSTRUMENTS RIGHT-HAND SIDE CONTROLS Overview [60629710] A number of controls and switches are placed on the right side of the operator for ease of use. Control levers, the side console housing the machine operation switches, and the climate control functions are located on the right side of the machine in the operator's compartment.
  • Page 85 3 - CONTROLS AND INSTRUMENTS Shuttle shifting - direction change manual or automatic It is not necessary to bring the machine to a complete stop when changing directions from forward to reverse or reverse to forward. For smooth operation and operator comfort, reduce engine speed before direction changes.

  • Page 86: Two Function Valve

    3 - CONTROLS AND INSTRUMENTS Two function valve [60629755] Two function valve - one control lever 1. LIFT ARM AND BUCKET CONTROL A. FLOAT (DETENT) - This is a detent position. When in the FLOAT (detent) position, the loader bucket can follow the level of the ground without movement of the control lever B.
  • Page 87 3 - CONTROLS AND INSTRUMENTS 2. F-N-R Switch. This switch allows the operator to put the transmission in forward, neutral, or reverse. To activate this auxiliary F-N-R switch, the proper sequence must be followed. The primary shift lever must be in the neutral position before using the auxiliary F-N-R switch.
  • Page 88 3 - CONTROLS AND INSTRUMENTS Two function valve - two control levers 1. BUCKET CONTROL A. DUMP B. ROLLBACK C. HOLD - The loader arms and bucket will not move when the control lever is in the HOLD position. When released, the control lever will automatically return to the HOLD position.
  • Page 89 3 - CONTROLS AND INSTRUMENTS 3. TRANSMISSION DOWNSHIFT BUTTON - Drops the transmission down one gear at a time. 4. F-N-R Switch. This switch allows the operator to put the transmission in forward, neutral, or reverse. To activate this auxiliary F-N-R switch, the proper sequence must be followed.

  • Page 90: Three Function Valve

    3 - CONTROLS AND INSTRUMENTS Three function valve [60629819] Three function valve - two control levers 1. LIFT ARM AND BUCKET CONTROL A. DUMP B. ROLLBACK C. HOLD - The loader arms and bucket will not move when the control lever is in the HOLD position. The control lever will automatically return to the HOLD position when released.
  • Page 91 3 - CONTROLS AND INSTRUMENTS 3. TRANSMISSION DOWNSHIFT BUTTON - Drops the transmission down one gear at a time. 4. F-N-R Switch. This switch allows the operator to put the transmission in forward, neutral, or reverse. The proper sequence must be followed in order to activate this auxiliary F-N-R switch.
  • Page 92 3 - CONTROLS AND INSTRUMENTS Three function valve - three control levers 1. BUCKET CONTROL A. DUMP B. ROLLBACK C. HOLD - The loader arms and bucket will not move when the control lever is in the HOLD position. When released, the control lever will automatically return to the HOLD position.
  • Page 93 3 - CONTROLS AND INSTRUMENTS 4. TRANSMISSION DOWNSHIFT BUTTON - Drops the transmission down one gear at a time. 5. F-N-R Switch. This switch allows the operator to put the transmission in forward, neutral, or reverse. The proper sequence must be followed in order to activate this auxiliary F-N-R switch.

  • Page 94: Four Function Valve

    3 - CONTROLS AND INSTRUMENTS Four function valve [60629889] Four function valve - three levers 1. BUCKET AND LIFT ARM CONTROL A. DUMP B. ROLLBACK C. HOLD - The loader arms and bucket will not move when the control lever is in the HOLD position. The control lever will automatically return to the HOLD position when released.
  • Page 95 3 - CONTROLS AND INSTRUMENTS 4. TRANSMISSION DOWNSHIFT BUTTON - Drops the transmission down one gear at a time. 5. F-N-R Switch. This switch allows the operator to put the transmission in forward, neutral, or reverse. The proper sequence must be followed in order to activate this auxiliary F-N-R switch.

  • Page 96: Wrist Rest

    3 - CONTROLS AND INSTRUMENTS Wrist rest [60629942] Adjust the wrist rest to a comfortable height to operate the loader control levers. RCPH10WHL111BAL Adjustment knobs: To adjust the wrist rest, loosen the adjustment knob. Ad- just the wrist rest to a comfortable height. The wrist rest can be raised and lowered.

  • Page 97: Exterior Controls

    3 - CONTROLS AND INSTRUMENTS EXTERIOR CONTROLS Hood switch and master disconnect [60630030] WARNING Automatic closure! Keep your hands and body and all personnel clear of the machine hood as it closes. Failure to comply could result in death or serious injury. W0048A Hood Switch The hood switch is located on the left side of the machine.
  • Page 98 3 - CONTROLS AND INSTRUMENTS Manual hood opening WARNING Crushing hazard! The hood is extremely heavy. When manually raising the hood, use suitable blocking equipment and watch for sharp edges on machine. Failure to comply could result in death or serious injury. W0049B If the machine has no power or the battery is too low for the hood switch to function:...
  • Page 99 3 - CONTROLS AND INSTRUMENTS Jump post (optional) Battery jump posts are located inside the hood opening and master disconnect compartment. The positive and negative posts allow a booster battery to be used, if nec- essary to start the machine or to raise the hood. RCPH10WHL214AAH 3-33...
  • Page 100 3 - CONTROLS AND INSTRUMENTS Master electrical disconnect switch The master electrical disconnect switch has two positions: ON and OFF. Master electrical switch ON The master disconnect switch in the ON position energizes the entire electrical system. When the master disconnect switch is ON and the key switch is OFF, the dome lamp, horn, stop lamps, four-way flashers, and rotary light switch are powered and...

  • Page 101: Instrument Cluster

    3 - CONTROLS AND INSTRUMENTS INSTRUMENT CLUSTER Overview [60630240] RCPH10WHL583GAH Instrument panel indicators The instrument cluster will check each monitored system when you turn the key switch to the ON position. All Light Emitting Diodes (LED ) will illuminate, and the warning alarm will sound for three seconds. At the end of this check all monitored systems will return to normal operation.

  • Page 102: Status And Warning Icons

    3 - CONTROLS AND INSTRUMENTS Status and warning icons [60630461] 6. Stop master indicator (Red, critical) The Stop Master Indicator is a critical warning display. See Critical Warning Displays. When the Stop Master indicator illuminates, IMMEDIATELY bring the machine safely to a stop, and turn the engine OFF.
  • Page 103 3 - CONTROLS AND INSTRUMENTS 7. Caution master indicator (Yellow, non-critical) The caution master indicator is a non-critical warning display. See the non critical warning chart. When the caution master indicator is ON, change the operating method, schedule a shutdown for maintenance, or if the condition persists, contact your dealer.
  • Page 104 3 - CONTROLS AND INSTRUMENTS Display Description Corrective action 1. Check electrical system. 2. Voltages are out of range. Alternator Alternator malfunction 3. Change operating procedure. 4. If condition persists, contact your dealer. Fuel Low fuel Fill fuel tank - do not allow tank to totally empty. 3-38...
  • Page 105 3 - CONTROLS AND INSTRUMENTS 8. Transmission oil temperature gauge The transmission oil temperature gauge indicates the oil temperature of the transmission. The Caution Master Indicator is a non-critical warning dis- play. See Non-Critical Warning Displays. The normal operating temperature is in the green zone. When the transmission oil temperature increases, the gauge will move into the yellow zone, the warning alarm RCPH10WHL008AAD...
  • Page 106 3 - CONTROLS AND INSTRUMENTS RCPH10WHL001FAD 9. Hydraulic oil temperature gauge The hydraulic oil temperature gauge indicates the oil temperature of the hydraulic system. Normal operating temperature is in the green zone. When the hydraulic oil temperature increases the gauge will move into the yellow zone, the warning alarm sounds for three seconds, and the caution master indicator turns yellow.
  • Page 107 3 - CONTROLS AND INSTRUMENTS RCPH10WHL001FAD 10. Fuel level gauge The fuel level gauge indicates the fuel level. Normal operating range is in the green zone. When the tank is almost empty the gauge will move into the yellow zone and the fuel indicator will turn on and the warning alarm will sound.
  • Page 108 3 - CONTROLS AND INSTRUMENTS RCPH10WHL001FAD 11. Engine coolant temperature gauge The engine coolant temperature gauge indicates the coolant temperature of the engine. Normal operating temperature is in the green zone. When the engine coolant temperature increases the gauge will move into the yellow zone, and the warning alarm sounds for three seconds.

  • Page 109: Display Settings

    3 - CONTROLS AND INSTRUMENTS Display settings [60630537] Multi-Function display The liquid crystal display (LCD) Multi-Function Display is located at the center of the modular dashboard. On start up, the console indicator lamps will momentarily flash. The LCD Multi-Display will flash the machine model. The initial standard driving screen will then appear.
  • Page 110 3 - CONTROLS AND INSTRUMENTS In the example, gearbox function selections (1) are dis- played on the right side of the screen. This would include power mode, declutch, joystick steering, etc. The gear chosen (2) and in this instance automatic trans- mission mode are displayed.

  • Page 111: Keypad

    3 - CONTROLS AND INSTRUMENTS Keypad [60630759] Navigation through the Liquid Crystal Dis- play (LCD) multi-function display screens The key pad is located on the console just below the steer- ing wheel. Use this key pad to move from one screen to another, choose various selections, monitor the machine functions, and retrieve information.
  • Page 112 3 - CONTROLS AND INSTRUMENTS Viewing screens Info 1 is the first information screen displayed when using the down arrow from the driving screen. It displays engine RPM, speed, and fuel level. RCPH10WHL533AAH Press the down key again to display Info 2 screen. This screen will display coolant temperature, engine oil tem- perature, and oil pressure.
  • Page 113 3 - CONTROLS AND INSTRUMENTS Push the down key again to display the Info 4 screen. This screen displays voltage and the temperature in Fahren- heit or Celsius of the turbocharger air. RCPH10WHL530AAH Press the down key again and the Trip 1 screen will dis- play.
  • Page 114 3 - CONTROLS AND INSTRUMENTS The previous screen can be accessed by using the up arrow key. RCPH10WHL353AAH Setting trip screens Highlight the trip screen you wish to set. (Capacity can be set in U.S. gallons, Imperial gallons, or metric liters when setting measurement preferences).
  • Page 115 3 - CONTROLS AND INSTRUMENTS Entering the service screens After the machine has been started or the key switch has been turned to ON, the operator or service technician may use the main menu to adjust machine configurations to working conditions, to test components, view faults that may have occurred, or to select preferences.
  • Page 116 3 - CONTROLS AND INSTRUMENTS Engine selections Auto idle (Off, Low, Accelerated) Power mode (Max, Standard, Auto, Eco) Engine options (Fan auto, Work idle) Auto Shutdown (Optional) is used for interval settings RCPH10WHL367BAH Transmission selections Min gear Max gear Powerinch (5 speed only) RCPH10WHL369BAH 3-50...
  • Page 117 3 - CONTROLS AND INSTRUMENTS Display Highlight the DISPLAY selection and press confirm. Items and selections in this menu are: Languages (English, German, French, Italian, Spanish, Portuguese) Units (Metric, English, Imperial) Clock (Hour, minute, month, day, year) Backlight (Day display, day LED, night display, night LED) RCPH10WHL358BAH Service Highlight the desired selection and press confirm.
  • Page 118 3 - CONTROLS AND INSTRUMENTS Selecting power modes The power mode allows the operator to choose the most effective machine power for the current job conditions. Idling can be changed from automatic to a fixed rate. Most commonly Auto is chosen, as the power will auto- matically increase or decrease between maximum power and standard power while the machine is working.

  • Page 119: Operator Preferences

    3 - CONTROLS AND INSTRUMENTS Operator preferences [60630821] Escaping from errors When using the machine computer system, you can re- turn to the main menu by pressing the escape key. When setting desired selections, should an error message dis- play, press the escape key and begin again. NOTE: Selecting options and navigating through the screen menus are the same for all functions.
  • Page 120 3 - CONTROLS AND INSTRUMENTS Languages Choose the preferences desired: language in English, Spanish, Portuguese, Italian, German, French; measure- ment units in metric, English, or Imperial; and clock units in 12 or 24 hour cycles. Highlight the preference you wish to change and press the confirm key. The prefer- ence will flash and allow you to scroll through the choices.
  • Page 121 3 - CONTROLS AND INSTRUMENTS Display backlight menu The display menu can be used to change the background and brightness of the screen. Use the arrow keys to make your selection from the display menu and press the con- firm key until the screen reverts to the main driving screen to lock the selection into memory.
  • Page 122 3 - CONTROLS AND INSTRUMENTS Fan auto (if equipped) In automatic mode, the fan speed will switch between high, low, or reverse as conditions require. This will de- pend upon the system temperature. To select the fan mode, highlight the Fan Auto selection on the "Eng Op- tions"...
  • Page 123 3 - CONTROLS AND INSTRUMENTS WARNING DISPLAY AND ERRORS JOYSTICK STEERING RELATED ERROR HANDLING All JSS related errors will be displayed only while the JSS activation switch is in ON position except for the red er- ror “Short to power on power supply” and the failure of the activation switch which will be always displayed when present.
  • Page 124 3 - CONTROLS AND INSTRUMENTS Location Error Message of Error Item Detection 1845y Pilot pressure switch stays closed (Input JSC8 =1) allthough JSS is activated. With low pilot pressure on JSS valve no steering with JSS possible. Error is displayed when JSS active and Pilot pressure stays low.
  • Page 125 3 - CONTROLS AND INSTRUMENTS Software legend RCPH10WHL910FAH 3-59...

  • Page 126: Side Console

    3 - CONTROLS AND INSTRUMENTS SIDE CONSOLE Overview [60631421] RCPH10WHL080FAH 1. Controller 4. Climate control 2. Wrist rest 5. Auxiliary control 3. Switches 6. Cup holder The side console allows the operator to make adjustments to machine operation and functions. It also houses the climate control system.

  • Page 127: Switch Operations

    3 - CONTROLS AND INSTRUMENTS Switch operations [60631538] 1. Rear wiper switch A. Push switch to the center position for ON. B. Push on the front of switch for washer fluid. 2. Front wiper/washer switch A. OFF - Toggle switch is in the OFF position.
  • Page 128 3 - CONTROLS AND INSTRUMENTS RCPH10WHL079FAH 6. Transmission enable switch Use the transmission enable switch by pushing down on the top of the enable switch. The indicator light on the bottom of the enable switch will illuminate when activated. By following the correct sequence and enabling the auxiliary F-N-R the operator may select FORWARD-NEUTRAL-REVERSE from the loader control lever or the auxiliary F-N-R switch.
  • Page 129 3 - CONTROLS AND INSTRUMENTS NOTE: Your machine will be equipped with either the declutch switch or the automatic differential switch depending upon if the machine has a 4-speed or 5-speed transmission. 9. Automatic differential lock switch (if equipped) With the switch in the ON position, the automatic differential lock system is enabled. The hydraulic differential lock will automatically engage when required for the wheel loader.
  • Page 130 3 - CONTROLS AND INSTRUMENTS RCPH10WHL079FAH 10. Fan reverse switch (if equipped) To use the fan reverser let the machine idle in neutral. Depress the fan reverser switch and depress the throttle to high idle for a minimum of 10 seconds or until debris stops blowing out of the coolers. Return the machine to idle and release the fan reverser switch.
  • Page 131 3 - CONTROLS AND INSTRUMENTS 14. Height control switch Push on the top of the function switch for the ON position. This will allow the bucket to be raised to set height position when activated. 15. Load Travel Stabilizer (if equipped) This is a 3-position switch.

  • Page 132: Climate Controls

    3 - CONTROLS AND INSTRUMENTS Climate controls [60631623] RCPH10WHL451FAH 1. Fan Turn the control clockwise for higher fan speed. and adjust the control to the desired speed. The blower fan switch has five positions: OFF, 1, 2, 3,and 4. Turn the switch to 4 for maximum speed and to 1 for the lowest speed.
  • Page 133 3 - CONTROLS AND INSTRUMENTS NOTE: During some conditions, it is possible to have ice on the air conditioning core. Ice can be caused by operating at the maximum cold setting of the air conditioning control with the blower speed at low. It is best to operate air conditioning at the center range of the temperature control with the blower speed at medium or high.

  • Page 134: Cab Air Louvers

    3 - CONTROLS AND INSTRUMENTS CLIMATE CONTROLS Cab air louvers [60631672] Main air louvers The louvers on the console direct air flow toward the op- erator or toward the front window. RCPH10WHL056BAL Louvers on the right and left hand cab supports direct air toward the operator.
  • Page 135 3 - CONTROLS AND INSTRUMENTS Defrost air louvers The upper louvers under the front windshield on the con- sole and the louvers on the cab supports direct the air flow to defrost the windows. Additional louvers are located on the cab support posts. To get maximum air flow on the windows, close all other louvers and turn the blower fan to the highest speed.

  • Page 136: Windows

    3 - CONTROLS AND INSTRUMENTS Windows [60631719] Window latch The window can be kept partially open by lifting the hold latch and sliding it back on the latch pin until the hold latch locks in the latch pin. The window may be opened and locked against the side of the cab.
  • Page 137 3 - CONTROLS AND INSTRUMENTS Emergency exit The right hand window of the cab can be used as an emer- gency exit. Be proactive and open and close the emer- gency window exit as a safety measure to become famil- iar with its operation.
  • Page 138 3 - CONTROLS AND INSTRUMENTS 3-72...

  • Page 139: Operating Instructions

    4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT Before starting the engine [60631877] WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine. -reads and understands the operator's manual for this machine.

  • Page 140: Run In Period Of A New Machine

    4 - OPERATING INSTRUCTIONS Run in period of a new machine [60631927] Your machine will last longer, give better and more eco- • Frequently check the instruments on the instrument nomical performance, if you pay particular attention to the panel. engine during the initial run-in period.

  • Page 141: Starting The Unit

    4 - OPERATING INSTRUCTIONS STARTING THE UNIT Starting the engine [60631978] Make sure that the engine access panels and all doors are properly closed and latched. WARNING Secure the cab door in either fully closed or fully IMPROPER OPERATION OF THIS MACHINE opened position.
  • Page 142 4 - OPERATING INSTRUCTIONS Starting the engine 5. Keep all non-authorized personnel clear of the area. Sound the horn to alert others of your intent to start WARNING the engine. Turn the key switch to the START position until the engine starts, then release the key. Equipment failure could cause accident or in- jury! NOTICE: The starter has an automatic cut out to pro-...

  • Page 143: Operating In Extreme Temperatures

    4 - OPERATING INSTRUCTIONS Operating in extreme temperatures [60632019] Operating the machine in hot climates genuine replacement part to insure the correct PSI rated cap. 1. Keep the coolant at the correct level in the coolant 4. Clean all dirt and debris from the radiator, cooler, and reservoir and in the radiator.

  • Page 144: Cold Temperature Operation

    4 - OPERATING INSTRUCTIONS Cold temperature operation [60632068] Operating in cold climate conditions WARNING Hazard to bystanders! Make sure the area surrounding the machine is clear of all persons before starting the engine. Failure to comply could result in death or serious injury. W0090A WARNING Equipment failure could cause accident or injury!
  • Page 145 4 - OPERATING INSTRUCTIONS Machine warm up • In extreme cold weather conditions, the brake response can be slow. The use of correct oil in the hydraulic/ During this period: brake system is required in persistently severe appli- cations. Contact your dealer for the correct oil. •...

  • Page 146: Transport/Service Link

    4 - OPERATING INSTRUCTIONS Transport/service link [60632109] Operating the machine Starting and stopping the loader 1. Remove the transport/service link from the lock posi- tion, and secure it in the work position. RCPH10WHL062BAL 2. Place the master disconnect into the ON position, as shown.
  • Page 147 4 - OPERATING INSTRUCTIONS 5. The gearshift lever must be in NEUTRAL. RCIL10WHL193BAL 6. Make certain the area is clear of all non-authorized personnel. Sound the horn to warn those around the work area of your intentions. 7. Insert the key into the ignition switch and turn it into ON position.
  • Page 148 4 - OPERATING INSTRUCTIONS 11. To shift gears manually: Use the transmission control lever to shift the transmission gears from first through fourth gear. Turn the transmission control lever away from you to select a higher gear. Turn the lever toward you to select a lower gear.

  • Page 149: Stopping The Unit

    4 - OPERATING INSTRUCTIONS STOPPING THE UNIT Stopping the engine [60851281] WARNING Unexpected movement! Always engage the parking brake and switch off the engine before exiting the machine. Failure to comply could result in death or serious injury. W0209A 1. Stop the machine on hard, level ground and place the gearshift selector in NEUTRAL.
  • Page 150 4 - OPERATING INSTRUCTIONS 5. After a minimum of 90 seconds following key off, turn the master disconnect switch to OFF, close and lock the compartment. RCPH10WHL106AAH 4-12...

  • Page 151: Moving The Unit

    4 - OPERATING INSTRUCTIONS MOVING THE UNIT Before operating the transmission [60632507] Transmission enable switch RCPH10WHL004EAL The transmission enable switch can be enabled after the following conditions have been completed: 1. Transmission controller is in neutral (left side). 2. F-N-R switch is in neutral (right side). 3.

  • Page 152: Ride Control

    4 - OPERATING INSTRUCTIONS Ride control [60632559] Ride control is an optional feature that increases the ride comfort of the wheel loader over all types of terrain with either an empty or loaded bucket. It allows faster speeds during operation, resulting in increased productivity and operator comfort. It will also reduce shock loads to the wheel loader for reduced tire flex, structural fatigue and vibration, resulting in longer component life and reduced costs.

  • Page 153: Control Levers

    4 - OPERATING INSTRUCTIONS Control levers [60632679] Two function valve - one control lever NOTE: This page shows the basic loader control lever positions. See loader function switches in this manual for re- turn-to-dig, bucket height control and return-to-travel/float switches. RCPH10WHL121BAL RCPH10WHL045BAH 1.
  • Page 154 4 - OPERATING INSTRUCTIONS Two function valve - two control levers NOTE: This page shows the basic loader control lever positions. The Detent Switch is in the Hold position. See loader function switches in this manual for re- turn-to-dig, bucket height control and return-to-travel/float switches.
  • Page 155 4 - OPERATING INSTRUCTIONS Three function valve - two control levers NOTE: This page shows the basic loader control lever positions. See loader function switches in this manual for re- turn-to-dig, bucket height control and return-to-travel/float switches. RCPH10WHL119BAL RCPH10WHL045BAH 1. Dump bucket 6.
  • Page 156 4 - OPERATING INSTRUCTIONS Three function valve - three control levers NOTE: This page shows the basic loader control lever positions. See loader function switches in this manual for re- turn-to-dig, bucket height control and return-to-travel/float switches. RCPH10WHL110BAL RCPH10WHL045BAH 1. Dump bucket 6.
  • Page 157 4 - OPERATING INSTRUCTIONS Four function valve - three control levers NOTE: This page shows the basic loader control lever positions. The Detent Switch is in the OFF position. See loader function switches in this manual for re- turn-to-dig, bucket height control and return-to-travel/float switches.

  • Page 158: Auxiliary Forward, Neutral, Reverse (F-N-R) Switch

    4 - OPERATING INSTRUCTIONS Auxiliary forward, neutral, reverse (F-N-R) switch [60632723] Auxiliary forward, neutral, reverse (F-N-R) switch for control lever applications 1. Auxiliary joystick F-N-R Switch A. Forward B. Neutral C. Reverse RCPH10WHL118BAL To actuate the auxiliary F-N-R switch the following conditions MUST be met: 1.
  • Page 159 4 - OPERATING INSTRUCTIONS When steps 1 through 5 have been completed the trans- mission enable switch may be enabled by pushing down on the top of the switch (4). The indicator light on the bot- tom of the switch will illuminate. The transmission enable switch will be DEACTIVATED and F-N-R control will default back to the Standard Transmission Control Lever if:...
  • Page 160 4 - OPERATING INSTRUCTIONS Auxiliary forward, neutral, reverse (F-N-R) switch with three function valve three levers 1. Three Lever Auxiliary F-N-R switch A. Forward B. Neutral C. Reverse RCPH10WHL110BAL To actuate the auxiliary F-N-R switch the following conditions MUST be met: 1.
  • Page 161 4 - OPERATING INSTRUCTIONS When steps 1 through 5 have been completed the trans- mission enable switch may be enabled by pushing down on the top of the switch (4). The indicator light on the bot- tom of the switch will illuminate. The transmission enable control will default back to the Standard Transmission Control Lever if: 1.

  • Page 162: Automatic Mode

    4 - OPERATING INSTRUCTIONS Automatic mode [60632776] Automatic mode operation To put the transmission in the automatic mode, press the top of the auto shift switch. RCIL10WHL197BAL Automatic shifting mode When the transmission is in the automatic mode, the transmission will start out in first gear or second gear (dependent upon gear minimum setting), and automati- cally up-shift until the gear selected has been reached.

  • Page 163: Loader Functions

    4 - OPERATING INSTRUCTIONS Loader functions [60632809] Loader function switches Push down on the top of the switch to engage all detents. Push on the bottom of switch for OFF RCPH10WHL024BAL 1. Height control 2. Return-to-travel/ float switch 3. Return to dig Return-to-dig The Return-To-Dig function is used to automatically re- turn the loader bucket to the dig position after you have...
  • Page 164 4 - OPERATING INSTRUCTIONS Bucket height control The bucket height control is used to automatically stop the loader arms at the height selected. RCPH10WHL110BAL 1. Raise To actuate, move the control lever into the RAISE detent. The control lever(s) will automatically return to the HOLD position when the loader bucket reaches the height se- lected.
  • Page 165 4 - OPERATING INSTRUCTIONS Return-to-travel function The return-to-travel function is used to automatically stop the loader bucket at the carry height selected. To enable the return-to-travel function, press the top of the return to travel/float switch. RCPH10WHL110BAL 1. Rollback detent 2.
  • Page 166 4 - OPERATING INSTRUCTIONS Float The float function is used to let the loader bucket float across rough ground. RCIL10WHL018AAL To actuate, move the control lever into the FLOAT detent. The control lever will remain in this position until manually removed.
  • Page 167 4 - OPERATING INSTRUCTIONS Loader control The loader control levers are connected to a hydraulic ac- cumulator through a pressure reducing valve. The pur- pose of the reducing valve and accumulator combination is to: (1) allow the operator to lower the loader arms if the engine stops with the loader arms raised, or (2) give the control system hydraulic pressure assistance when oper- ating the machine at low idle speed.
  • Page 168 4 - OPERATING INSTRUCTIONS POWERINCH (5-speed transmission) POWERINCH adjusts the clutch cut-off point depending on transmission output torque and brake pressure. It con- trols the vehicle’s tractive force through the brake pedal, regardless of engine speed. POWERINCH is a drive line management system which improves the operation of the wheel loader, making it ideal for loading trucks or turning tight corners.
  • Page 169 4 - OPERATING INSTRUCTIONS Auxiliary hydraulic connection (if equipped) WARNING Escaping fluid! Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler. Failure to comply could result in death or serious injury. W0095A Your Wheel Loader may be equipped with an Auxiliary Hydraulic System.
  • Page 170 4 - OPERATING INSTRUCTIONS Engine coolant heater (if equipped) The left side of the engine block has a connection for in- stalling an optional coolant heater. See your authorized dealer for this cold weather option. RCPH10WHL107AAH Bucket level indicator The bottom of the bucket is parallel with the ground when the flat portion of the bucket is horizontal.

  • Page 171: Transport Operations

    5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### RECOVERY TRANSPORT Safety rules [60633284] WARNING Driving hazard! Know all rules, regulations, laws, and required safety equipment for transporting or operating this ma- chine on a road or highway. See your dealer to obtain a rotating beacon, backup alarm, Slow Moving Vehicle (SMV) emblem, and other safety equipment.

  • Page 172: Transporting The Machine

    5 - TRANSPORT OPERATIONS Transporting the machine [60633327] Transporting the machine by truck or trailer ATTENTION: Make certain the truck and trailer are adequate for the machine. The truck, trailer, and machine must be equipped with the correct safety equipment for transport. Wide load escorts may be required for some machines. Remove all dirt, mud, snow, ice, oil or grease from the trailer and ramp before loading or unloading machine.
  • Page 173 5 - TRANSPORT OPERATIONS 7. Place the transport service link in the locked position. 8. Use provided tie down locations to safely secure the machine. Chains must be securely fastened to the tie down holes and trailer. Tie down locations are indi- cated on the machine with tie down decals RCPH11WHL039AAH Chains must be securely fastened around the left and...
  • Page 174 5 - TRANSPORT OPERATIONS Transporting the machine by rail or ship Transport by rail or ship is subject to specific regulation. Consult an approved organization. Lifting the machine LEEN11T0143EA Lifting hooks Always place the articulation transport service link in the locked position prior to lifting. Lift the wheel loader using the four lifting attachment points identified on the machine by the lift hook symbol.

  • Page 175: Travelling On Public Roads

    5 - TRANSPORT OPERATIONS Travelling on public roads [60633380] In the event a "rhythmical motion" occurs, it becomes nec- essary to slow-down the machine with the brakes to stop CAUTION the phenomenon and resume travelling at a lower speed. Driving hazard! WARNING Never drive on public roads with any mecha- nisms engaged.
  • Page 176 5 - TRANSPORT OPERATIONS Lights and visual signal lights LEEN11T0144GA Front lights Back-up lights Width signal pane Stop lights Rotary beacon 10. Turning lights Rear mirrors 11. Tail lights Turning lights 12. Rear reflectors License plate light 13. Width signal panel License plate The angle of the light beams of the low-beam lights must be adjusted so that, when standing in front of a wall at a distance between the lights and wall of 15 m (49 ft) the maximum height of the light beam against the wall equals half...
  • Page 177 5 - TRANSPORT OPERATIONS ON-ROAD REGULATIONS EQUIPMENT LOCKING DEVICES WHEN ROADING • Equipment and accessories blocked; The controls of the equipment working system hydraulic • Cutting edges and teeth protected; circuits are hydraulically locked by a lever, to prevent un- •...

  • Page 178: Moving A Disabled Machine

    5 - TRANSPORT OPERATIONS Moving a disabled machine [60633423] Engine stalls while traveling Brake System: The brakes can be applied by pressing the pedal for four or five applications until the accumulator is discharged. The operator must limit use of the brakes in this situation.
  • Page 179 5 - TRANSPORT OPERATIONS Releasing parking brake on stalled machine 2. If the machine cannot be started to release the parking brake, do the following: A. Put blocks in front of and behind each wheel. B. Clean the area around the parking brake cover to eliminate contamination.
  • Page 180 5 - TRANSPORT OPERATIONS 5-10...

  • Page 181: Working Operations

    6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### LOADER OPERATIONS Operating tips [60633511] WARNING Impact hazard! Bucket edge or teeth can catch on frozen surfaces or buried objects during surface scraping opera- tions. Before operation, inspect the area for hazardous objects. Operate the machine at slow speed around objects.
  • Page 182 6 - WORKING OPERATIONS Transport and carry operation The bucket must be in the roll back position and the bot- tom of the bucket must not be more than 305 - 457 mm (12.0 - 18.0 in) off the surface. NOTICE: When you operate the machine, keep the loader bucket as low as possible.
  • Page 183 6 - WORKING OPERATIONS Operating the machine in water WARNING Driving hazard! Do not operate the machine in a fast flowing stream. Fast flowing water can cause you to lose control of the machine. Failure to comply could result in death or se- rious injury.

  • Page 184: Joystick Operation

    6 - WORKING OPERATIONS Joystick operation [60633834] WARNING Driving hazard! Check all controls and safety devices in a safe, open area before starting work. Failure to comply could result in death or serious injury. W0248A WARNING Driving hazard! Always use the primary steering when traveling on a public road or highway. The left armrest must be raised and in a locked position during travel.
  • Page 185 6 - WORKING OPERATIONS Joystick steering armrest adjustment The left arm rest equipped with optional joy stick steering controls can be adjusted for operator comfort. To adjust the height of the armrest, loosen knob (1). Lower or raise the armrest into the desired position, then retighten the knob.
  • Page 186 6 - WORKING OPERATIONS Joystick steering control lever (optional) WARNING Driving hazard! Use caution when turning with the joystick steering control. Abrupt movements of the joystick steer- ing control to the left or right could cause the machine to turn more sharply than acceptable. Take necessary precautions.
  • Page 187 6 - WORKING OPERATIONS Activating joystick steering The joystick steering switch (1) is located above the con- sole. The switch has three positions: The center posi- tion is the neutral position. Pressing the left side of the switch activates the joystick steering command function. The LED on the LCD multifunction display indicates that the Joystick Steering command is activated.
  • Page 188 6 - WORKING OPERATIONS 4. Disable the pilot control switch (2). RCPH10WHL499AAH 5. Steering and travel are directed with this lever only when the joystick steering is activated. RCIL10WHL204BAL...
  • Page 189 6 - WORKING OPERATIONS Joystick steering speed select When joystick steering has been enabled, joystick steer- ing will be indicated on the LCD screen. Use joystick steering for repetitive, high production operations such as truck loading, etc. Joystick steering is not intended for pri- mary steering use.
  • Page 190 6 - WORKING OPERATIONS Steering with joystick control The machine will travel in the direction the lever is moved. When the lever is released, it will return to the neutral, center position. Use caution when turning the machine, as the machine can turn sharply if the joystick steering lever is used abruptly.
  • Page 191 6 - WORKING OPERATIONS Forward, neutral, reverse (F-N-R) Switch A. Forward B. Neutral C. Reverse An F-N-R (forward-neutral-reverse) switch is located on the left arm rest as a convenience feature when using the joystick steering option. The features and functions of the switch are identical to the standard F-N-R switch.
  • Page 192 6 - WORKING OPERATIONS 6-12...

  • Page 193: Maintenance

    7 - MAINTENANCE MAINTENANCE###_7_### GENERAL INFORMATION Servicing [60633893] WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser- vice, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.
  • Page 194 7 - MAINTENANCE Hour meter The hour meter enables service operations to be sched- uled. Its hourly indications are the same as those of a clock when the engine is running. Servicing intervals are carefully calculated to guarantee safe and efficient machine operation. Be sure to carry out all the servicing operations properly as defined in this manual.

  • Page 195: Support Strut For Loader Lift Arm

    7 - MAINTENANCE Support strut for loader lift arm [60633940] Loader lift arm support WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut.
  • Page 196 7 - MAINTENANCE 3. Slowly lower the lift arms onto the support strut. RCPH11WHL041AAH NOTE: Support strut in service position.
  • Page 197 7 - MAINTENANCE Transport service link Prior to any maintenance, service work or transportation, lock the articulation transport service link. Remove the safety security pin to change positions of the service link. RCPH11WHL062AAH NOTE: Service link in operating position. RCPH11WHL039AAH NOTE: Service link in locked position.

  • Page 198: Releasing Pressure In The Hydraulic System

    7 - MAINTENANCE Releasing pressure in the hydraulic system [60633996] WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
  • Page 199 7 - MAINTENANCE 3. Operate the control levers from right to left and front to rear approximately a dozen times. Turn the ignition key to the OFF position. Pump brakes approximately 30 times to bleed accumulators. Bleed ride control accumulator (if equipped) with bleed screw. NOTICE: Before carrying out any service work on the hydraulic system, it is necessary to allow the system to cool (the temperature should not be more than 40 °C...

  • Page 200: Fluids And Lubricants

    7 - MAINTENANCE Fluids and lubricants [60634041] 1021F Capacities and specifications Engine Type of oil Akcela Unitek CJ-4 engine oil Capacity (with filter change) 28.5 l (30.1 US qt) Cooling system Type of coolant CASE AKCELA PREMIUM ANTI-FREEZE OR CASE AKCELA ACTIFULL OT®...
  • Page 201 Type of oil Akcela Unitek CJ-4 engine oil Capacity (with filter change) 28.5 l (30.1 US qt) Cooling system Type of coolant CASE AKCELA PREMIUM ANTI-FREEZE CASE AKCELA ACTIFULL OT® EXTENDED LIFE COOLANT System capacity 56.8 l (60.0 US qt)
  • Page 202 7 - MAINTENANCE Engine oil viscosity/Temperature ranges LEIL13WHL0047FA NOTE: Use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in Winter or Arctic conditions. NOTE: The use of low viscosity oils, such as 10W-30 can be used to aid starting the engine and in providing sufficient oil flow at ambient temperatures below -5 °C (23.0 °F).
  • Page 203 7 - MAINTENANCE Hydraulic/Brake system - temperature range LEIL12WHL0012BA 7-11...
  • Page 204 Engine cooling system Depending on the date of manufacture, your cooling system may be equipped with conventional ethylene glycol coolant such as CASE AKCELA PREMIUM ANTI-FREEZE or an Organic Acid Technology (OAT) coolant solution such as CASE AKCELA ACTIFULL OT® EXTENDED LIFE COOLANT which is easily iden- tified by its yellow color.
  • Page 205 Oil change intervals shown in this fuel consumption. manual are based on tests carried out utilizing Case lu- bricants. In very low ambient temperatures, use a mixture of fuels No.

  • Page 206: Biodiesel Fuel - Biodiesel Fuels

    • B100: indicates pure biodiesel, or 100 % biodiesel fuel. generally unrefined vegetable oils used as motor fuel Do not use. are NOT APPROVED at any blend in any CASE CON- STRUCTION product. Biodiesel fuel has several positive features in comparison...
  • Page 207 Warranty by CASE CONSTRUC- TION. Maintenance intervals Purchase biodiesel fuel from a trusted supplier who...

  • Page 208: Maintenance Chart

    7 - MAINTENANCE MAINTENANCE CHART Maintenance Chart [60634374] Change fluid Adjust Cleaning Drain fluid Replace Grease Check Interval Page Maintenance action pts. Daily inspection 7-18 General Every 10 hours 7-22 Engine oil level Every 50 hours 7-23 Bucket/attachment grease fittings 7-24 Hydraulic oil level 7-25...
  • Page 209 7 - MAINTENANCE Change fluid Adjust Cleaning Drain fluid Replace Grease Check Interval Page Maintenance action pts. As required 7-84 Fuel pre-filter 7-85 Air conditioning condenser 7-86 Height control and return to travel 7-88 Return to dig 7-90 Parking brake 7-94 Secondary Steering (optional) 7-95...

  • Page 210: Daily Inspection

    7 - MAINTENANCE Daily inspection General [60634398] WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser- vice, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.
  • Page 211 7 - MAINTENANCE After starting the engine • Did the engine start correctly? Are the exhaust fumes normal? Any strange noises? • Check for abnormal noise on the hydraulic compo- nents. • Check for water, fuel, or oil leaks on the components. •...
  • Page 212 7 - MAINTENANCE 4. Hydraulic fluid gauge and access door right side RCPH10WHL102AAH 5. Coolant and hydraulic fills RCPH10WHL139AAH 6. Windshield fluid bottle access right side (if equipped) RCPH10WHL429AAH 7-20...
  • Page 213 7 - MAINTENANCE 7. Right shield beneath steps Transmission filters (1) , axle cooler filters (2) (if equipped), windshield fluid bot- tle (3) RCPH11WHL114AAH 8. Hydraulic valve access RCPH10WHL426AAH 9. Engine oil fill location RCPH10WHL115AAH 7-21...

  • Page 214: Every 10 Hours

    Engine oil level [60634473] Service specifications Type of oil Akcela Unitek CJ-4 engine oil 1021F with filter change 28.5 l (30.1 US qt) 1121F with filter change 28.5 l (30.1 US qt) The engine oil level should be checked every 10 hour shift or each day, whichever occurs first.

  • Page 215: Every 50 Hours

    7 - MAINTENANCE Every 50 hours Bucket/attachment grease fittings [60634532] WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.

  • Page 216: Hydraulic Oil Level

    Keep all non-authorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake applied and the attachment lowered to the ground. Service specifications Type of oil Akcela Hydraulic excavator fluid 1021F total system capacity 250.0 l (66.0 US gal) 1121F total system capacity 250.0 l (66.0 US gal) Fluid level check 1.

  • Page 217: Transmission Oil Level

    The transmission oil level sight gauge is on the left side of the machine. Service specifications Type of oil Akcela NEXPLORE™ fluid 1021F Capacity 45.4 l (48.0 US qt) 1121F Capacity 45.4 l (48.0 US qt) Cold oil level check Before you start the engine, check the transmission oil level in the sight gauge.
  • Page 218 7 - MAINTENANCE Engine running check WARNING Hazard to bystanders! Make sure the area surrounding the machine is clear of all persons before starting the engine. Failure to comply could result in death or serious injury. W0090A 1. Keep all non-authorized personnel clear of the area.

  • Page 219: Engine Coolant

    The transmission oil level sight gauge is on the left side of the machine. Service specifications 1021F Coolant capacity 56.8 l (60.0 US qt) 1121F Coolant capacity 56.8 l (60.0 US qt) Check the coolant reservoir level every 50 hours of opera- tion.

  • Page 220: Initial 100 Hours

    7 - MAINTENANCE Initial 100 hours Wheel torque [60634745] WARNING Explosion hazard! Never weld on a wheel. Welding can cause stresses that will cause a wheel to crack or break unexpect- edly. Tires can separate explosively during welding. Always have a qualified tire mechanic service wheels and tires.

  • Page 221: Axle Cooler Filters (If Equipped)

    7 - MAINTENANCE Axle cooler filters (if equipped) [60634800] WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.
  • Page 222 7 - MAINTENANCE 3. Turn the filters counterclockwise to remove. 4. Lubricate the gasket of the new filter with clean oil and install. After the filter makes contact with the filter head, tighten an additional 1/2 turn. RCPH11WHL114AAH 5. Start the engine and run at 1000 RPM. Have an as- sistant check for leaks around the filter area.

  • Page 223: Fuel Filter (Initial)

    7 - MAINTENANCE Fuel filter (Initial) [60634847] WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.

  • Page 224: Fuel Filters - Replace

    7 - MAINTENANCE Fuel filters - Replace [60634906] WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Change the fuel filter when the hour meter registers 100 hours for a new machine during the initial run-in period.
  • Page 225 7 - MAINTENANCE 3. Turn the filter housing counterclockwise and remove. Remove the filter cartridge and discard. Be sure to capture any fuel remaining in the lines or the filter and discard properly. 4. Replace filter cartridge. Apply a thin layer of clean oil to the gasket.

  • Page 226: Replace Hydraulic Oil Filter (Initial)

    7 - MAINTENANCE Replace hydraulic oil filter (Initial) [60634950] WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system.

  • Page 227: Every 100 Hours

    7 - MAINTENANCE Every 100 hours Grease fittings [60635004] WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser- vice, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine.
  • Page 228 7 - MAINTENANCE Machine grease fittings Service specifications Grease Specification Akcela Moly grease Grease the machine fittings when the hour meter registers 100 hours of operation or sooner if conditions so require. Clean around the area to be greased before service. Grease the bucket/attachment pivot pins, front driveshaft support bearing (remote), and steering cylinder pins (rod end)

  • Page 229: Grease Machine And Attachments

    7 - MAINTENANCE Grease machine and attachments [60635046] Machine grease fittings Service specifications Grease Specification Akcela Moly grease Grease the machine at the remote locations when the hour meter registers 50 hours. Clean around the area to be greased before service. NOTE: In severe conditions, such as immersion in water, it may be necessary to reduce the greasing service intervals.
  • Page 230 7 - MAINTENANCE Rear axle trunnion Grease the axle oscillation at t the remote grease locations. (Rear right of machine) RCPH10WHL458AAH 7-38...

  • Page 231: Every 250 Hours

    7 - MAINTENANCE Every 250 hours Grease drive shaft slip joints [60635121] Machine grease fittings Service specifications Grease Specification Akcela Moly grease Grease the drive shaft slip joints when the hour meter reg- isters 250 or more often if conditions so require. Clean around the area to be greased before service.

  • Page 232: Cab Air Filter - Recirculation Filter

    7 - MAINTENANCE Cab air filter - Recirculation filter [60635203] WARNING Eye injury hazard! Wear full coverage safety glasses with side panels when using compressed air. Limit air pressure to 200 kPa (29 psi). Failure to comply could result in death or serious injury. W0162A The cab recirculation air filter is located behind the operator’s seat.
  • Page 233 7 - MAINTENANCE Cab air filter 1. Locate the cab filter on the right hand side of the ma- chine, below the operator’s compartment. Remove the two screws from the cab air filter cover and remove the cover. Pull the filter forward at a slight angle. RCPH10WHL459AAH 2.

  • Page 234: Engine Accessory Drive Belt

    7 - MAINTENANCE Engine accessory drive belt [60635248] WARNING Entanglement hazard! Always stop the engine and engage the parking brake, unless otherwise instructed in this manual, before checking and/or adjusting any drive belt or chain. Failure to comply could result in death or serious injury. W0097A The drive belt is located in front of the cooling box and can be accessed from the left side of the machine.

  • Page 235: Wheels And Tires

    Failure to comply could result in death or serious injury. W0124A Tire service Service specifications - Normal Work Tire Inflations 1021F Tire type Front pressure Rear pressure 26.5 X 25 Bias Ply 3.5 bar (50.0 psi) 2.8 bar (40.0 psi) 26.5 X 25 Radial...
  • Page 236 7 - MAINTENANCE Tire tread direction When the tire is installed on the wheel make sure the tire tread is in the direction shown. RCIL10WHL260BAL 7-44...

  • Page 237: Every 500 Hours

    Service specifications Type of oil Akcela Unitek CJ-4 engine oil 1021F total capacity 28.5 l (30.1 US qt) 1121F total capacity 28.5 l (30.1 US qt) 1. Lower bucket/attachment to the ground and install the transport/service link into the locked position.
  • Page 238 7 - MAINTENANCE 3. Attach drain hose to the remote drain plug. Use a suit- able container to collect the used oil, and drain the en- gine completely. RCPH11WHL104AAH 7-46...
  • Page 239 7 - MAINTENANCE Replace oil filter 4. Raise the engine hood. Clean the area around the filter of dirt and debris. 5. Turn the filter housing counterclockwise to remove. Re- move and discard the inner filter following local environ- mental and waste regulations. 6.

  • Page 240: Replace Fuel Prefilter

    7 - MAINTENANCE Replace fuel prefilter [60635807] WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.

  • Page 241: Fuel Filter

    7 - MAINTENANCE Fuel filter [60635852] WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Change the fuel filter when the hour meter registers 100 hours for a new machine during the initial run-in period.
  • Page 242 7 - MAINTENANCE 3. Turn the filter housing counterclockwise and remove. Remove the filter cartridge and discard. Be sure to capture any fuel remaining in the lines or the filter and discard properly. 4. Replace filter cartridge. Apply a thin layer of clean oil to the gasket.

  • Page 243: Fuel Tank Sediment

    7 - MAINTENANCE Fuel tank sediment [60635902] WARNING Hot liquid under pressure! Fuel in the high pressure fuel line is still under pressure immediately after you shut down the engine. Before performing any maintenance or inspection, wait for 2 minutes after engine shutdown to allow the pressure to drop.

  • Page 244: Axle Oil Level

    2. Remove the oil plug from the axle center section on the front axle. Remove the oil plug from the end of the rear axle beam. Oil level should be level with the bottom of the plug. 3. Add Case Nexplore oil if required. Clean and install the plug. RCPH11WHL228AAH 7-52...

  • Page 245: Roll Over Protective Structure

    7 - MAINTENANCE Roll over protective structure [60636006] WARNING Roll-over hazard! After an accident, fire, tip over, or roll over, a qualified technician MUST replace the Roll-Over Protec- tive Structure (ROPS) before returning the machine to the field or job site operation. Failure to comply could result in death or serious injury.
  • Page 246 7 - MAINTENANCE Seat belt Before you operate this machine, always make sure the ROPS and operator’s seat belt is correctly installed. The seat belt is an important part of the ROPS. You must wear the seat belt at all times when you operate the ma- chine.
  • Page 247 2. Check for cracks, rust, or holes in the ROPS and ROPS components. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, see your Case Dealer. RCPH10WHL130BAL Torque specifications ROPS cab mounting bolts (both sides) Torque to: 773 - 854 N·m (570.1 - 629.9 lb ft)

  • Page 248: Battery Fluid Level

    7 - MAINTENANCE Battery fluid level [60636047] Check the fluid level of the left and right battery when the hour meter reaches 500 hours. For complete information regarding battery, fuses, etc., see electrical system in this section. 7-56...

  • Page 249: Every 1000 Hours

    7 - MAINTENANCE Every 1000 hours Pivot points [60636094] Grease the upper and lower chassis pivot points when the hour meter registers 1000 hours or sooner if conditions so require. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake applied and the attachment lowered to the ground.

  • Page 250: Articulation Fittings

    7 - MAINTENANCE Articulation fittings [60636135] WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.

  • Page 251: Drive Belt

    7 - MAINTENANCE Drive belt [60636207] WARNING Entanglement hazard! Always stop the engine and engage the parking brake, unless otherwise instructed in this manual, before checking and/or adjusting any drive belt or chain. Failure to comply could result in death or serious injury. W0097A WARNING Moving parts!
  • Page 252 7 - MAINTENANCE 3. Use a breaker bar to actuate the belt tensioner just enough to release the tension on the drive belt. Re- move the belt. RCPH11WHL248AAH 4. To install the new belt, fit it over the alternator, crank- shaft pulleys, and complete the turn while lifting the ten- sioner with the breaker bar.

  • Page 253: Cab Air Filter - Recirculation Filter

    7 - MAINTENANCE Cab air filter - Recirculation filter [60636293] WARNING Eye injury hazard! Wear full coverage safety glasses with side panels when using compressed air. Limit air pressure to 200 kPa (29 psi). Failure to comply could result in death or serious injury. W0162A The cab recirculation air filter is located behind the operator’s seat.
  • Page 254 7 - MAINTENANCE Cab air filter The cab filter is located on the right hand side of the ma- chine, below the operator’s compartment. Clean the filter when the hour meter registers 250 hours. Replace filter every 1000 hours or more often if conditions so require. RCPH11WHL147AAH 1.

  • Page 255: Replacing The Engine Breather Filter

    7 - MAINTENANCE Replacing the engine breather filter [60636334] WARNING Eye injury hazard! Wear full coverage safety glasses with side panels when using compressed air. Limit air pressure to 200 kPa (29 psi). Failure to comply could result in death or serious injury. W0162A Replace the engine breather filter when the hour meter registers 1000 hours The filter should be changed every 1000 hours thereafter or more frequently when operating conditions are severe.
  • Page 256 7 - MAINTENANCE 3. Remove the filter element and clean with low pressure compressed air. Wear personal protection when using compressed air. RCPH11WHL233AAH 4. Replace filter, making certain filter is correctly seated. Replace housing cover and secure clips. RCPH11WHL294AAH 7-64...

  • Page 257: Engine Valve Clearance

    7 - MAINTENANCE Engine valve clearance [60636376] Check valve adjustment This should be performed by a qualified service technician when the hour meter registers 2000 hours. Contact your authorized dealer. Hoses and wiring Check all hoses and wiring for damage. If damage oc- curred, see your authorized dealer for repair or replace- ment.

  • Page 258: Every 1500 Hours

    Normal conditions - 1000 hours Normal conditions - 1500 hours Severe conditions - 500 hours Severe conditions - 1000 hours 1021F Service specifications - Akcela NEXPLORE™ fluid Front axle 42.0 l (44.4 US qt) Rear axle 42.0 l (44.4 US qt) Front axle with axle cooler 45.7 l (48.3 US qt)
  • Page 259 7 - MAINTENANCE 5. Reinstall drain plugs of both axles and the four axle ends. Take care not to damage the drain plug seal. RCPH11WHL219AAH 6. Fill the axle with new axle oil. Oil should reach the bottom of the fill plug. Fill the rear axle at the axle ends.
  • Page 260 7 - MAINTENANCE Axle cooler filters 7. Axle cooler filters are located on the right side of the machine beneath the steps. The shield can be re- moved for easier access if desired. RCPH11WHL113AAH 8. Clean the area around the axle cooler filters. Remove filters by turning counterclockwise.

  • Page 261: Transmission Fluid And Filters

    Normal conditions - 1000 Normal conditions - 1500 Severe conditions - 500 Severe conditions - 1000 1021F Specifications (with filter change) 45.4 l (12.0 US gal) 1121F Specifications (with filter change) 45.4 l (12.0 US gal) 1. Lower bucket/attachment to the ground and lock the pilot control lock lever.
  • Page 262 7 - MAINTENANCE 4. Remove the fill cap (1). Open drain. This will allow oil to drain more freely. RCPH11WHL125AAH 5. Clean the area around the drain plug (2) on the trans- mission. Open oil drain plug and drain oil into suitable container.
  • Page 263 7 - MAINTENANCE Clean transmission breather vent 8. Clean the breather. The breather is located on top of the transmission. Spin the breather a few times. Clean the filter, if equipped. 9. If the breather is difficult to spin follow steps 11 and 12. 10.

  • Page 264: Calibrating The Gear Box

    7 - MAINTENANCE Calibrating the gear box [60636529] Calibrate the gear box when the hour meter registers 250 hours for a new machine. Calibration of the gear box should be performed every 1500 hours thereafter. Prior operation: Run the machine and warm the oil to about 85 °C (185.0 °F). Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface.

  • Page 265: Transmission Declutch Pressure Adjustment

    7 - MAINTENANCE Transmission declutch pressure adjustment [60636572] Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on firm, level ground. Lower the arms until bucket edge is on the ground. Apply the parking brake, and stop the engine. 1.

  • Page 266: Every 2000 Hours

    Service specifications Type Akcela Hydraulic excavator fluid 1021F Total system capacity 250 l (66 US gal) 1121F Total system capacity 250 l (66 US gal) 1. Stop the engine. Put a Do Not Operate tag on the steering wheel or key switch.
  • Page 267 7 - MAINTENANCE 8. Clean the area around the fill cap (1) and reservoir cover (2). Slowly remove the cap. RCPH11WHL264AAH 7-75...
  • Page 268 7 - MAINTENANCE Changing hydraulic oil filter CAUTION Spring under tension! In the following steps, the high tension spring must be carefully unloaded. Maintain hands-on control of the breaker bar for the entire procedure. Wear eye protection. Failure to comply could result in minor or moderate injury. C0072A 9.
  • Page 269 7 - MAINTENANCE 12. Remove filter (5) and replace with new filter. Make sure grommet is removed with the filter. RCPH11WHL268AAH 13. Replace O-ring with new O-ring, reinstall spring, and put cover in place. RCPH11WHL266AAH 14. Replace screws, tightening alternately. 15.

  • Page 270: Engine Coolant

    Drain, flush and replace the engine coolant every 2000 hours of operation or each year, whichever occurs first. Clean the system and replace the coolant if it becomes dirty or is rust colored. Service specifications 1021F Capacity 56.8 l (15.0 US gal) 1121F Capacity 56.8 l (15.0 US gal)
  • Page 271 7 - MAINTENANCE 6. Fill with the proper mix of antifreeze/coolant and wa- ter for the system and for the prevailing weather condi- tions. 7. Start the engine, and let it run at low idle until the engine reaches operating temperature. Recheck the level of the system.

  • Page 272: Engine Air Filters

    7 - MAINTENANCE Engine air filters [60636729] The air filter should be checked periodically for dirt and debris build up. Replace the engine primary and secondary air filter every 2000 hours or each year, whichever occurs first. Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake applied and the attachment lowered to the ground.
  • Page 273 7 - MAINTENANCE After the primary filter has been removed, wipe the in- side of the filter housing body clean of any dirt and de- bris prior to removing the secondary filter. RCPH11WHL107AAH 7. Remove the secondary filter from the top of the hous- ing.
  • Page 274 7 - MAINTENANCE 11. Install the cover and lock the clips to secure the cover in place. If the cover does not secure in place properly, recheck filter installation. The cover will be difficult to install if filters are not properly installed. 12.

  • Page 275: Frame And Cab - Lubricate

    7 - MAINTENANCE Frame and cab - lubricate [60636776] Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface, lower bucket/attach- ment to the ground and apply the parking brake. Lubricate door and window hinges 1.

  • Page 276: As Required

    7 - MAINTENANCE As required Fuel pre-filter [60636847] WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.

  • Page 277: Air Conditioning Condenser

    7 - MAINTENANCE Air conditioning condenser [60636893] WARNING Explosion hazard! Air-conditioning refrigerant boils at -12 °C (10 °F)! -NEVER expose any part of the air-conditioning system to a direct flame or excessive heat. -NEVER disconnect or disassemble any part of the air-conditioning system. Discharging refrigerant gas into the atmosphere is illegal in many countries.

  • Page 278: Height Control And Return To Travel

    7 - MAINTENANCE Height control and return to travel [60636941] RCPH11WHL031FAH 1. Proximity switch 4. Height control target 2. Return to travel target 5. Lift arm 3. Target mounting plate 6. Front chassis (top left hand side) 1. Keep all non-authorized personnel clear of the area. Park the machine on firm, level ground.
  • Page 279 Approximate Approximate resulting resulting return height control hinge to travel hinge pin pin height height 1021F Z-Bar 67.0 mm (2.6 in) 540.0 mm (21.3 in) 75.0 mm (3.0 in) 4140.0 mm (163.0 in) 1021F XR 50.0 mm (2.0 in) 693.0 mm (27.3 in) 60.0 mm (2.4 in)

  • Page 280: Return To Dig

    7 - MAINTENANCE Return to dig [60636983] Z-BAR / XR Return to dig adjustment procedure RCPH10WHL211BAH 1. Bell crank 4. Proximity switch guard 2. Target mounting bracket 5. Proximity switch 3. Tilt cylinder 6. Proximity switch mounting bracket 7. Target bar 1.
  • Page 281 7 - MAINTENANCE 5. Start the engine. Position the bucket flat on the ground. Shut the machine off. Loosen the bolts holding the target bar to the target mounting bracket. Slide the target bar towards the proximity switch until the face of the proximity switch is completely covered.

  • Page 282: Parking Brake

    7 - MAINTENANCE Parking brake [60637033] WARNING Improper operation or service of this machine can result in an accident. Make sure you perform the required service and adjustments correctly to avoid injury and machine damage. Failure to comply could result in death or serious injury. W0352A Prior operation: Keep all non-authorized personnel clear of the area when performing the parking brake test.
  • Page 283 7 - MAINTENANCE Follow the prompts on the screen to complete the park brake test. If all conditions are not met to test the brake, the monitor will display the condition that must be corrected prior to completion of the test. The parking brake must be engaged.
  • Page 284 7 - MAINTENANCE Parking brake check Before you operate the machine, periodically test the park- ing brake functions. NOTE: Test the parking brake at a maximum of every 250 hours. 1. To release the parking brake, all the following are re- quired: A.
  • Page 285 7 - MAINTENANCE F. Start the engine and allow the brake pressure to build until the warning light goes OFF. G. Depress the service brake and release. The light must stay ON. H. Put the transmission in F or R and back to N the brake light must stay ON.

  • Page 286: Secondary Steering (Optional)

    7 - MAINTENANCE Secondary Steering (optional) [60637076] The secondary steering system is electrically powered. This system allows you to steer the machine if the primary steering system stops working. Maintain the batteries to assure the system will function. Check the secondary steering when the hour meter reads 250 hours or any time electronic warnings may so indicate. Prior operation: Keep all non-authorized personnel clear of the area.

  • Page 287: Cab Service

    Look for any leaks, and check the condition of all pipes and hoses. Take the opportunity during this operation to make a visual check of all the welded components (in case of appearance of cracks), the bucket/attachment linkages and check the teeth and tooth tips for correct retention and for wear.
  • Page 288 7 - MAINTENANCE Door hinges Use graphite to lubricate all hinges. DO NOT use oil. Plastic and resin parts When cleaning the plastic windows, the console, the in- strument panel, the indicators, etc. do not use gasoline, kerosene, paint solvents, etc. Only use water, soap and a soft cloth.
  • Page 289 7 - MAINTENANCE Checking for cylinder leakage A cylinder rod should be slightly oily. Check that there are no leaks after a period of work, when the whole hydraulic system is at normal operating temperature. 1. Wipe the rod and bearing clean on the cylinder to be checked.

  • Page 290: Machine Inspection And Cleaning

    7 - MAINTENANCE Machine inspection and cleaning [60637153] Prior operation: Keep all non-authorized personnel clear of the area. Park the machine on a firm, level surface, lower bucket/attach- ment to the ground and apply the parking brake. Cooling box components 1.

  • Page 291: Electrical System

    7 - MAINTENANCE ELECTRICAL SYSTEM Battery service [60637204] WARNING Battery acid causes burns. Batteries contain sulfuric acid. Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.
  • Page 292 NEGATIVE (-) battery cable. Dirt, moisture, and corrosion on the battery will discharge the battery. Clean the battery with Case Battery Saver and Cleaner. Follow the instructions on the container. Disconnect the alternator wires if you must run the engine with the battery wires disconnected.
  • Page 293 7 - MAINTENANCE Alternator Service specification Check Every 1000 hours Ask your Dealer to check the alternator. Do not use steam cleaning equipment or a cleaning solvent to clean the alternator. Starter motor Service specification Check Every 1000 hours Ask your Dealer to check the starter motor. Make sure that the terminal protectors are correctly in- stalled.

  • Page 294: Battery Electrolyte Level

    7 - MAINTENANCE Battery electrolyte level [60637245] WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury.

  • Page 295: Auxiliary Battery Connections

    7 - MAINTENANCE Auxiliary battery connections [60637287] WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
  • Page 296 7 - MAINTENANCE Jump post (Optional) Make sure that the voltage of the booster batteries is the same as that of the machine system ( 24 V ). The jump post is located on the left hand side of the machine along with the main electrical disconnect compartment.

  • Page 297: Battery Removal And Installation

    7 - MAINTENANCE Battery removal and installation [60637328] CAUTION Heavy parts! Machine batteries are extremely heavy. Make sure the battery is supported safely during the removal process. Failure to comply could result in minor or moderate injury. C0050A WARNING Chemical hazard! When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to spill through the vent caps.

  • Page 298: Fuses And Relays

    7 - MAINTENANCE Fuses and relays [101128236] Fuses and relays can be found inside the access door on the right hand side of the machine. If power does not come on when the key switch is turned to the ON position, check the appropriate fuse. RCPH10WHL044BAL 7-106...
  • Page 299 7 - MAINTENANCE 1. Before changing fuses or relays, turn the ignition key switch to the OFF (Shut Down) position. (1) PRMA (2) PRMB (3) PRMC RCPH10WHL591AAH 2. To replace, pull the old fuse straight out and push the new fuse straight in. The amperage for each fuse is stamped on the fuse.
  • Page 300 7 - MAINTENANCE 3. Additional fuses and relays are located in the engine compartment area. Never replace a fuse with a fuse of a different amper- age. LEEN11T0131AA Fuse Function Power relay module A Power converter DNOX Power relay module B Accessory power Secondary steering Relay accessory power...
  • Page 301 7 - MAINTENANCE LEEN14T0133HA The fuse decal is located inside the access door. 7-109...
  • Page 302 7 - MAINTENANCE Replacement fuses and relays ECC fuse and relays panel Fuse Function Dome lamp - beacon Work lights Driving lights Brake lights - flasher Key switch Horn Hood raise - lower AIC power Diagnostic power Trans ECM Relay Type Function KWCO...
  • Page 303 7 - MAINTENANCE ECB fuse and relays panel Fuse Function Front flood lights Rear flood lights High beam left High beam right Low beam left Low beam right Left tail lights Right tail lights Radio Grid heater Relay Type Function 5 PIN Ignition power latch 5 PIN...

  • Page 304: Work Lights

    7 - MAINTENANCE Work lights [60637601] 1. Work lights 2. Driving lights 3. Tail lights RCPH11WHL0032AA To replace work lights, remove the Phillips screws from the front of the light. Disconnect push on connectors, and replace the lamp as- sembly. Push the connectors on, making certain connec- tions are firmly in place.

  • Page 305: Driving Lights

    7 - MAINTENANCE Driving lights [60637717] To replace driving lights, remove the Phillips screws from the front of the light. RCPH11WHL239AAH Disconnect push on connectors, and replace the lamp as- sembly. Push the connectors on, making certain connec- tions are firmly in place. Replace the screws. RCPH10WHL431AAH 7-113...

  • Page 306: Rotating Beacon Light

    7 - MAINTENANCE Rotating beacon light [60637758] Rotating beacon connection The rotating beacon is an optional feature. The plug-in connection for the beacon is located at the top right front of the cab. RCPH10WHL080BAL Auxiliary power outlet The Auxiliary Power Outlet socket ( 12 V ) can be used for the connection of a lighting device to help with service and maintenance procedures.

  • Page 307: Storage

    7 - MAINTENANCE STORAGE Preparation for storage [60638092] The following procedure applies when the machine is to be stored for a month or more. Store the machine on firm, level ground, inside a building or, if not possible, outside and covered with a tarpaulin. Before storing the machine, carry out the following operations: 1.

  • Page 308: Every 30 Days

    7 - MAINTENANCE Every 30 days [60638278] Periodic checks Every month, check: 1. The battery charge and battery electrolyte level. Recharge the batteries if required. 2. The grease on the cylinder rods and/or perform attachment functions monthly. 3. The fuel level in the fuel tank and the corrosive oil level in the engine.

  • Page 309: Removal

    7 - MAINTENANCE Removal [60638436] Starting up after storage WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A 1.
  • Page 310 7 - MAINTENANCE 7-118...

  • Page 311: Specifications

    8 - SPECIFICATIONS SPECIFICATIONS###_9_### General specifications [60638681] 1021F Model 1021F Engine Specifications Model It depends on the production plant: FPT F2CFA614C * E020 Tier 2 Certified FPT F2CFA614C * E019 Tier 2 Certified Type 4-stroke, turbocharged, air-to-air cooled Cylinders Bore / Stroke 117 mm (4.61 in) x 135 mm (5.31 in)
  • Page 312 8 - SPECIFICATIONS Voltage 24 V...
  • Page 313 8 - SPECIFICATIONS 1021F Drivetrain - 4 Speed Transmission 4F/3R Proportional with Electronic Control Module torque sensing auto shift/manual shift and modulation Gears Helical cut Gear ratios Forward Reverse 3.731 3.731 2.207 2.207 1.421 0.970 0.625 Torque converter stall ratio 3.089:1...
  • Page 314 8 - SPECIFICATIONS 1021F Cylinder Specifications Lift cylinder Bore diameter 177.8 mm (7.00 in) Rod diameter 114.3 mm (4.50 in) Stroke 780.6 mm (30.73 in) Steer cylinder Bore diameter 88.71 mm (3.493 in) Rod diameter 50.8 mm (2.00 in) Stroke 518.0 mm (20.39 in)
  • Page 315 8 - SPECIFICATIONS 1121F Model 1121F Engine Specifications Model It depends on the production plant: FPT F2CFA614B * E020 Tier 2 Certified FPT F2CFA614B * E019 Tier 2 Certified Type 4-stroke, turbocharged, air-to-air cooled Cylinders Bore / Stroke 117 mm (4.61 in) x 135 mm (5.31 in) Displacement 8.7 l (531 in³) Fuel Injection...
  • Page 316 8 - SPECIFICATIONS 1121F Drivetrain - 4 Speed Transmission 4F/3R Proportional with Electronic Control Module torque sensing autoshift/manual shift and modulation Gears Helical cut Gear ratios Forward Reverse 3.731 3.731 2.207 2.207 1.421 0.970 0.625 Torque converter stall ratio 2.511:1 Rear axle oscillation 24 °...
  • Page 317 8 - SPECIFICATIONS 1121F Cylinder Specifications Lift cylinder Bore diameter 177.8 mm (7.00 in) Rod diameter 114.3 mm (4.50 in) Stroke 875.81 mm (34.481 in) Steer cylinder Bore diameter 88.71 mm (3.493 in) Rod diameter 50.8 mm (2.00 in) Stroke 518.0 mm (20.39 in) Dump cylinder Bore diameter...

  • Page 318: Lift Capacities - 1021F And 1121F Hydraulic Lift Capacities

    20094 kg (44300 lb) 20126 kg (44370 lb) Ground 23413 kg (51617 lb) 23659 kg (52160 lb) 1021F Z-Bar Specifications - 4.4 m³ (5.75 yd³) Bucket Flat Bottom with Blade — Full height 13840 kg (30513 lb) — Maximum reach 19901 kg (43875 lb) —...
  • Page 319 17362 kg (38276 lb) 17401 kg (38362 lb) Ground 18858 kg (41574 lb) 19034 kg (41964 lb) 1021F XR Specifications - 4.4 m³ (5.75 yd³) Bucket Flat Bottom with Blade — Full height 12426 kg (27394 lb) — Maximum reach 17164 kg (37841 lb) —...
  • Page 320 8 - SPECIFICATIONS 1121F Model Configurations The following table lists hydraulic lift capacities for 1121F Z-Bar lift applications: Bolt-on Edge Bucket w/Teeth Bucket 1121F Z-Bar Specifications - 4.0 m³ (5.2 yd³) Bucket Full height 15017 kg (33106 lb) 15007 kg (33086 lb) Maximum reach 21991 kg (48483 lb) 22026 kg (48559 lb)
  • Page 321 8 - SPECIFICATIONS The following table lists hydraulic lift capacities for 1121F XR lift applications: Bolt-on Edge Bucket w/Teeth Bucket 1121F XR Specifications - 4.0 m³ (5.2 yd³) Bucket Full height 14358 kg (31654 lb) 14357 kg (31651 lb) Maximum reach 19764 kg (43573 lb) 19808 kg (43668 lb) Ground...

  • Page 322: Torque Charts

    8 - SPECIFICATIONS Torque charts [60639537] Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphite lubricants, Molydisulfide greases, or other extreme pressure lubricants are used.
  • Page 323 8 - SPECIFICATIONS Metric hardware Grade 8.8 bolts, nuts, and studs Size lb in/lb ft 4 mm 3 - 4 Nm 24 - 36 lb in 5 mm 7 - 8 Nm 60 - 72 lb in 6 mm 11 - 12 Nm 96 - 108 lb in 8 mm 26 - 31 Nm...

  • Page 324: Dimensions Specifications - 1021F And 1121F

    8 - SPECIFICATIONS Dimensions specifications - 1021F and 1121F [60639626] The following specifications are common for all 1021F and 1121F model configurations: 1021F and 1121F Common Specifications Feature Specification Overall height (top of exhaust) 3545 mm (139.6 in) Rear axle oscillation total 24 °...
  • Page 325 8 - SPECIFICATIONS 1021F Loader - Lift Arms Specifications LEEN11T0119FA_1 1021F Z-Bar Specifications - 3.6 m³ (4.75 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 3.11 m³ (4.07 yd³) 2.96 m³ (3.87 yd³) Heaped 3.63 m³ (4.75 yd³) 3.49 m³...
  • Page 326 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-16...
  • Page 327 8 - SPECIFICATIONS LEEN11T0119FA_1 1021F Z-Bar Specifications - 4.2 m³ (5.5 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 3.63 m³ (4.75 yd³) 3.49 m³ (4.56 yd³) Heaped 4.20 m³ (5.49 yd³) 4.06 m³ (5.31 yd³) Bucket width (maximum outer) 3195 mm (125.8 in)
  • Page 328 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-18...
  • Page 329 8 - SPECIFICATIONS LEEN11T0119FA_1 1021F Z-Bar Specifications - 4.4 m³ (5.75 yd³) Bucket Flat Bottom with Blade Bolt-on Edge Bucket ISO Bucket Specifications Struck 3.80 m³ (4.97 yd³) Heaped 4.40 m³ (5.75 yd³) Bucket width (maximum outer) 2980 mm (117.3 in)
  • Page 330 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-20...
  • Page 331 8 - SPECIFICATIONS LEEN11T0119FA_1 1021F Z-Bar Specifications - 4.4 m³ (5.75 yd³) Bucket Flat Bottom with Teeth w/Teeth Bucket ISO Bucket Specifications Struck 3.65 m³ (4.77 yd³) Heaped 4.23 m³ (5.53 yd³) Bucket width (maximum outer) 2980 mm (117.3 in)
  • Page 332 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-22...
  • Page 333 8 - SPECIFICATIONS LEEN11T0120FA 1021F XR Specifications - 3.6 m³ (4.75 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 3.11 m³ (4.07 yd³) 2.96 m³ (3.87 yd³) Heaped 3.63 m³ (4.75 yd³) 3.49 m³ (4.56 yd³) Bucket width (maximum outer) 3195 mm (1258 in) 3195 mm (125.8 in)
  • Page 334 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-24...
  • Page 335 8 - SPECIFICATIONS LEEN11T0120FA 1021F XR Specifications - 4.2 m³ (5.5 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 3.63 m³ (4.75 yd³) 3.49 m³ (4.56 yd³) Heaped 4.20 m³ (5.49 yd³) 4.06 m³ (5.31 yd³) Bucket width (maximum outer) 3195 mm (125.8 in)
  • Page 336 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-26...
  • Page 337 8 - SPECIFICATIONS LEEN11T0120FA 1021F XR Specifications - 4.4 m³ (5.75 yd³) Bucket Flat Bottom with Blade Bolt-on Edge Bucket ISO Bucket Specifications Struck 3.80 m³ (4.97 yd³) Heaped 4.40 m³ (5.75 yd³) Bucket width (maximum outer) 2980 mm (1173 in)
  • Page 338 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-28...
  • Page 339 8 - SPECIFICATIONS LEEN11T0120FA 1021F XR Specifications - 4.4 m³ (5.75 yd³) Bucket Flat Bottom with Teeth w/Teeth Bucket ISO Bucket Specifications Struck 3.65 m³ (4.77 yd³) Heaped 4.23 m³ (5.53 yd³) Bucket width (maximum outer) 2980 mm (117.3 in)
  • Page 340 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-30...
  • Page 341 8 - SPECIFICATIONS 1121F Loader - Lift Arms Specifications LEEN11T0119FA_1 1121F Z-Bar Specifications - 4.0 m³ (5.2 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 3.46 m³ (4.53 yd³) 3.31 m³ (4.33 yd³) Heaped 4.01 m³ (5.24 yd³) 3.87 m³...
  • Page 342 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-32...
  • Page 343 8 - SPECIFICATIONS LEEN11T0119FA_1 1121F Z-Bar Specifications - 4.8 m³ (6.27 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 4.17 m³ (5.45 yd³) 4.01 m³ (5.25 yd³) Heaped 4.78 m³ (6.25 yd³) 4.63 m³ (6.06 yd³) Bucket width (maximum outer) 3195 mm (125.8 in) 3195 mm (125.8 in) Dimensional Outline Specifications...
  • Page 344 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-34...
  • Page 345 8 - SPECIFICATIONS LEEN11T0119FA_1 1121F Z-Bar Specifications - 5.0 m³ (6.53 yd³) Bucket Flat Bottom with Blade Bolt-on Edge Bucket ISO Bucket Specifications Struck 4.40 m³ (5.75 yd³) Heaped 5.0 m³ (6.54 yd³) Bucket width (maximum outer) 3175 mm (125 in) Dimensional Outline Specifications A (top of cab height) 3573 mm (140.6 in)
  • Page 346 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-36...
  • Page 347 8 - SPECIFICATIONS LEEN11T0119FA_1 1121F Z-Bar Specifications - 4.8 m³ (6.27 yd³) Bucket Flat Bottom with Teeth w/Teeth Bucket ISO Bucket Specifications Struck 4.01 m³ (5.25 yd³) Heaped 4.63 m³ (6.06 yd³) Bucket width (maximum outer) 3195 mm (125.8 in) Dimensional Outline Specifications A (top of cab height) 3573 mm (140.6 in)
  • Page 348 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-38...
  • Page 349 8 - SPECIFICATIONS LEEN11T0120FA 1121F XR Specifications - 4.0 m³ (5.2 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 4.46 m³ (4.53 yd³) 3.31 m³ (4.33 yd³) Heaped 4.01 m³ (5.24 yd³) 3.87 m³ (5.06 yd³) Bucket width (maximum outer) 3195 mm (125.8 in) 3195 mm (125.8 in) Dimensional Outline Specifications...
  • Page 350 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-40...
  • Page 351 8 - SPECIFICATIONS LEEN11T0120FA 1121F XR Specifications - 4.8 m³ (6.27 yd³) Bucket Bolt-on Edge Bucket w/Teeth Bucket ISO Bucket Specifications Struck 4.17 m³ (5.45 yd³) 4.01 m³ (5.25 yd³) Heaped 4.78 m³ (6.25 yd³) 4.63 m³ (6.06 yd³) Bucket width (maximum outer) 3195 mm (125.8 in) 3195 mm (125.8 in) Dimensional Outline Specifications...
  • Page 352 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-42...
  • Page 353 8 - SPECIFICATIONS LEEN11T0120FA 1121F XR Specifications - 5.0 m³ (6.53 yd³) Bucket Flat Bottom with Blade Bolt-on Edge Bucket ISO Bucket Specifications Struck 4.40 m³ (5.75 yd³) Heaped 5.0 m³ (6.54 yd³) Bucket width (maximum outer) 3175 mm (125 in) Dimensional Outline Specifications A (top of cab height) 3573 mm (140.6 in)
  • Page 354 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-44...
  • Page 355 8 - SPECIFICATIONS LEEN11T0120FA 1121F XR Specifications - 4.8 m³ (6.27 yd³) Bucket Flat Bottom with Teeth w/Teeth Bucket ISO Bucket Specifications Struck 4.01 m³ (5.25 yd³) Heaped 4.63 m³ (6.06 yd³) Bucket width (maximum outer) 3195 mm (125.8 in) Dimensional Outline Specifications A (top of cab height) 3573 mm (140.6 in)
  • Page 356 8 - SPECIFICATIONS NOTE: Refer to country regulation foreseen for exceptional vehicles 8-46...

  • Page 357: Weight Adjustments And Material Weights

    8 - SPECIFICATIONS Weight adjustments and Material Weights [60639693] 1021F Weight Adjustment Specifications Z-Bar Applications Tire Option Operating Weight Tipping Load Adjustment Tipping Load Adjustment (straight) (40° turn) 26.5 x 25 12 ply L2 -334 kg (-736 lb) -499 kg (-1101 lb) -648 kg (-1429 lb) 26.5 x 25 12 ply L3...
  • Page 358 8 - SPECIFICATIONS 1121F Weight Adjustment Specifications Z-Bar Applications Tire Option Operating Weight Tipping Load Adjustment Tipping Load Adjustment (straight) (40° turn) 26.5 x 25 12 ply L2 -334 kg (-736 lb) -563 kg (-1241 lb) -857 kg (-1889 lb) 26.5 x 25 12 ply L3 -129 kg (-284 lb) -86 kg (-1918 lb)
  • Page 359 8 - SPECIFICATIONS Material Weights The following reference table provides typical material weights: Material xxx kg/m³ (xxx lb/yd³) Alum-lump 881 kg/m³ (1485 lb/yd³) Pulverized 769 kg/m³ (1296 lb/yd³) Ashes 561 - 883 kg/m³ (946 - 1488 lb/yd³) Bauxite 1202 - 1992 kg/m³ (2026 - 3358 lb/yd³) Beans 769 kg/m³...
  • Page 360 8 - SPECIFICATIONS 8-50...

  • Page 361: Accessories

    9 - ACCESSORIES ACCESSORIES###_10_### General accessories [60639785] Rear view back up camera (optional) The rear view back-up camera reduces vehicle blind spots during reversing operations. It assists operators when backing for loading operations and offers a view of other equipments, obstacles, and/or personnel in the work area. Refer to the camera manufacturer’s instructions for cor- rect operation of the camera monitor.
  • Page 362 9 - ACCESSORIES Heated mirror (optional) Exterior mirrors on the machine are an important safety feature. They allow the operator to see around the ma- chine when backing or driving. Heated mirrors offer an additional advantage by keeping the operator’s field of vi- sion clear of ice, frost, freezing rain, etc.
  • Page 363 Control levers ......... . 4-15 Dimensions specifications - 1021F and 1121F ......8-14 Display settings .
  • Page 364 Keypad ..........3-45 Lift capacities - 1021F and 1121F Hydraulic Lift Capacities .
  • Page 365 Right, left, front and rear of the machine ....... Roll over protective structure ........7-53 Rotating beacon light .
  • Page 366 Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer. Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. Case is a registered trademark of CNH Industrial America LLC. Racine Wisconsin 53404 U.S.A.

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