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FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011
S C H L E T T E R S O L A R G M B H
 
|
S U B J E C T T O M O D I F I C A T I O N S
FS DUO
INSTALLATION MANUAL
 
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Summary of Contents for Schletter FS DUO

  • Page 1     FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 2: Table Of Contents

    .....................  1 6  4.3.1 Components ..........................  1 6  FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S  ...
  • Page 3     FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 4: Mounting

    1. GENERAL INFORMATION 1.1 Short description of the system The FS Duo is a material optimised steel-system for the mounting of photovoltaic modules in open areas. The support structure is made of zinc-magnesium coated or continuously hot-dip coated steel, the fastening elements and screws consist of zinc-flake coated steel or stainless steel and the rafters (module-bearing profiles) are made of aluminium.
  • Page 5: Safety Instructions

      Schletter Solar GmbH has made significant efforts to ensure that these assembly instructions are free of errors and omissions. Should nevertheless doubts arise as to the correctness and/or completeness of the instructions, the installer is obliged to consult the manufacturer. No liability...
  • Page 6   FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 7: Obligation Of The Operator

    Persons whose responsiveness is affected, e.g. by narcotics, alcohol or medication, are NOT permitted. Any person involved in the installation of the FS Duo must have read and understood these  mounting instructions, especially the chapter "1.5. safety instructions", as well as all relevant chapters relating to the respective activity.
  • Page 8: Qualification Of The Personnel

       FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 9: Transport, Loading And Unloading

    Always wear your personal protective equipment (safety shoes, safety helmet, safety glasses,  protective gloves and safety vest) while loading or transporting FS Duo components on the construction site. (See section 1.5. Safety Instructions). Furthermore, wear the personal protective equipment specified in your factory regulations for ...
  • Page 10: Providing Forklifts And Lifting Equipment

    There is no general right of return. Excerpt from the general sales and delivery conditions of Schletter Solar GmbH - available for download on https://schletter-group.com/downloads/?lang=en FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011...
  • Page 11: Storage Of The Components

    Thereby you prevent damage before installation.   FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 12: Technical Specifications

    Frameless modules upon request  FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 13: Mounting Tolerances

      3.2 Mounting Tolerances The FS Duo is always explicitly designed for the wind and snow loads of the specific location. In Seitliche Auskragung favour of economic efficiency, the subcomponents are typically utilised to their maximum load- bearing capacity. Thus the mounting racks must be installed with high precisionIn case of significant deviations from the assembly plans, static overstressing and can occur.
  • Page 14: System Overview

      FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 15: System Overview For System With Portrait Module Arrangement And Quarter-Point Clamping

      FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 16: System Overview For System With Landscape Module Arrangement And Rafters With Module Clamp

      FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 17: Component Overview

        FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 18     FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 19: Assembly Instructions

      6. ASSEMBLY INSTRUCTIONS The FS Duo is planned individually for the specific location. The following information is required already in the planning stage: Property lines  Rights of way, the property must be accessible at any time  Obstacles in the building ground (pipelines, underground cables, etc.) ...
  • Page 20: Foundation

      The Schletter mounting systems do not follow the terrain topgraphy within one rack. Height differences of the ground within one rack can be compensated by the foundation posts. Therefore, align the foundation posts with a cord regarding their height already at the pile-driving operations.
  • Page 21: Pile-Driving Tolerances

    Any measures for the pile-driving of the foundations that deviate from the specifications have to be coordinated with Schletter Solar GmbH. FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S  ...
  • Page 22: Tools

    4. Then pile the foundation immediately. 7.4 Tools In the following, the tools that are normally required for the assembly of the FS Duo are listed. Additional tools, which are required for specific cases (e.g. concrete-embedding of the posts etc.), are not included.
  • Page 23: Pile Driving

       FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 24: Module Mounting

    At the inspection of the screw joint, it may not loosen with a torque of 50% of the scheduled tightening torque. FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S  ...
  • Page 25: Installation Steps

    (e.g. Art. No. 964000-176 colour zinc dust silver grey satin- gloss or equivalent). FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S  ...
  • Page 26 Schletter.   FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 27: Rack Mounting - Girders & Purlins

        FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 28: Mounting Of The Purlins

    Specification. FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 29: Installing The Purlin Connector

        FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 30   FS DUO GEN2 | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 31: Module Installation (¼ Point Landscape Installation)

    12. MODULE INSTALLATION (¼ POINT LANDSCAPE INSTALLATION) Solar modules are third party components that are not included in the scope of delivery for the FS Duo substructure. Therefore, Schletter Solar GmbH refers to the safety and installation instructions of the module manufacturer. These need to be observed for the mounting of the PV modules in addition to the instructions in this installation manual.
  • Page 32 15 Nm. FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 33: Module Installation (Portrait Mounting)

    13. MODULE INSTALLATION (PORTRAIT MOUNTING) Solar modules are third party components that are not included in the scope of delivery for the FS Duo substructure. Therefore, Schletter Solar GmbH refers to the safety and installation instructions of the module manufacturer. These need to be observed for the mounting of the PV modules in addition to the instructions in this installation manual.
  • Page 34   FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 35: Special Case Combined Clamping

    14. Methode template (all measures are examples): FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 36: Maintenance And Care

    Schletter Solar GmbH.   FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 37: Disassembly And Disposal

    Have the proper decommissioning confirmed by a qualified electrician before you start  disassembling the FS Duo. The cabling between the different PV modules must also have been removed or disconnected by a qualified electrician before the mechanical disassembly of the system can be started.
  • Page 38: Safe Disposal Of Individual Parts

    16.1 Disclaimer Warranty, guarantee and liability claims in case of personal and material damages against the manufacturer - Schletter Solar GmbH and its subsidiaries - are excluded if they are due to one or more of the following causes: Non-observance of the installation manual and/or the maintenance instructions in ...
  • Page 39 More information on our systems can be found at our website:   www.schlettergroup.com FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 40   SCHLETTER SOLAR GMBH Alustrasse 1 83527 Kirchdorf GERMANY www.schletter-group.com We reserve the right to changes, including technical modification.

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