Bosch Rexroth IndraControl VSP 3 Series Instructions Manual
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Bosch Rexroth IndraControl VSP 3 Series Instructions Manual

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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl
VSP xx.3
Panel PC
Instructions
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911337705
Edition 01

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Summary of Contents for Bosch Rexroth IndraControl VSP 3 Series

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911337705 Edition 01 VSP xx.3 Panel PC Instructions...
  • Page 2 © Bosch Rexroth AG 2012 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
  • Page 3 Fax +49 9352 18 8400 http://www.boschrexroth.com/electrics Development automation systems control hardware HB (MK/CS)

  • Page 4: Table Of Contents

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Table of Contents Table of Contents Page About this Documentation..........5 Product Identification and Scope of Delivery....7 Product Identification..................7 Scope of Delivery.................... 7 Using the Safety Instructions........... 7 Safety instructions –...
  • Page 5 Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Table of Contents Page Interfaces............... 18 Connector Panel.................... 18 Overview....................... 18 PC Voltage Supply X10 ................19 Serial Interface XCOM ................. 19 XUSB Interfaces.................... 20 Ethernet Interface XLAN................20 XVGA Interface..................... 20 Keyboard Interface XKB................
  • Page 6 DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Table of Contents Page 14.3 Regular Maintenance Tasks................32 14.4 Exchanging the Hard Disks................33 14.5 Display......................35 14.6 Inserting the Extension Cards............... 35 14.7 Exchanging the Housing Fan................ 36 Ordering Information............
  • Page 7 Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC IV/43...

  • Page 8: About This Documentation

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC About this Documentation About this Documentation Overview – target groups and product phases The activities, product phases and target groups that refer to the present documenta‐ tion are marked in red color in the following figure.
  • Page 9 Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC About this Documentation Availability This document is part of the present product delivery. This document has to be availa‐ ble to the user at any time. The product has to be passed on together with this docu‐...

  • Page 10: Product Identification And Scope Of Delivery

    IN 3AC 230V 50760Hz : AC 230V / 115V OUT 10/7,5/5/5/1,5/1,5A max. : 0,7A / 1,4A SN: 004012652 I-C-B-T-V I-C-B-H-T-V IND.CONT-EQ 17YB Bosch Rexroth Electric Drives and Controls GmbH SW-Version V0,002 XXXXXXXXXXXXXXXXX D-6471 1 Erbach Made in Germany IND.CONT.EQ 17YB 123456814...

  • Page 11: Explaining Signal Words And Safety Alert Symbol

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Using the Safety Instructions Consequences and Safety alert symbol source of danger Signal word Burns and chemical burns due to wrong CAUTION battery treatment! Do not open the batteries and do not heat them over 80 °C.

  • Page 12: Intended Use

    Rexroth IndraControl VSP xx.3 Panel PC Intended Use Intended Use The Bosch Rexroth panel PCs are PC-based machine operator and visualization termi‐ nals. Depending on the respective configuration they can also perform control func‐ tions. The are intended for the following use cases: ●...

  • Page 13: Spare Parts, Accessories And Wear Parts

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Spare Parts, Accessories and Wear Parts Spare Parts, Accessories and Wear Parts Uninterruptible Power Supply (UPS) Order code Parts number Description VAU01.1U-024-024-240-NN R911171024 Uninterruptible power supply DC 24 V, 240 watts with USB inter‐...
  • Page 14 Spare Parts, Accessories and Wear Parts CMOS battery The guaranteed service life of the CMOS battery is 5 to 7 years. To replace this battery, please contact the Bosch Rexroth Service. Batteries can cause fire, explosions or chemical WARNING burn.

  • Page 15: Ambient Conditions

    The housing fan can be exchanged by the customer. For ordering spare parts, please contact the Bosch Rexroth Service. The fan of the power supply unit and the processor fan cannot be exchanged. In case of a fan failure, please contact the Bosch Rexroth Service. Ambient Conditions Ambient conditions...

  • Page 16: Technical Data

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Technical Data Ambient conditions In operation Transport Storage Mechanical strength Max. vibration: Max. shock: Frequency range: 15 g 11 ms 10 Hz to 150 Hz acc. to EN 60068-2-27, Excursion: no disturbance of the function 0.075 mm at 10 Hz...
  • Page 17 Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Technical Data Degree of protec‐ Front panel IP 65 acc. to DIN 40 050, IEC 529 tion Interface USB connection, No USB USB connection, Cover degree of pro‐ Cover degree of pro‐...

  • Page 18: Pc Box

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Technical Data PC Box PC box 6 slots Processor Celeron 440, min. 2 GHz Chip set Integrated graphics controller with a maximum of 8 MB video memory 1 GByte (4 GByte max.) Hard disk 160 GB, alternatively 2 ×...

  • Page 19: Standards

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Standards Standards Used Standards Standard Description EN 60 204-1 Electrical equipment of machines EN 60 61000-6-4 Generic standards - emission standard (industrial environ‐ ments) EN 60 61000-6-2 Generic standards – noise immunity (industrial environ‐...

  • Page 20: Ul/Csa Certified

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Standards Standard Title Edition DIN EN Electromagnetic compatibility (EMC) September 61000-6-4 2007 Volume: 6-4: Generic standards – emission stand‐ (VDE 0839-6-4) ard for industrial environments (IEC 61000-6-4:2006) DIN EN Electromagnetic compatibility (EMC)

  • Page 21: Interfaces

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Interfaces Interfaces Connector Panel XCOM XLAN1 XLAN2 XVGA XAUDIO XUSB1/2 XUSB3/4 XUSB5/6 XUSB7/8 Fig.9-1: View on the connector panel Overview Labeling of the Connection type Connector type (inte‐ Mating connector or...

  • Page 22: Pc Voltage Supply X10

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Interfaces Labeling of the Connection type Connector type (inte‐ Mating connector or housing grated) cable (from outside) PS/2 mouse Mini-DIN Mini-DIN PS/2 female connec‐ PS/2 connector XAUDIO Audio (disabled in the BIOS by default) Fig.9-1: Interfaces at the panel PC...

  • Page 23: Xusb Interfaces

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Interfaces XUSB Interfaces The devices feature eight USB interfaces on the connector panel (XUSB). These inter‐ faces are compatible to USB 1.1 and USB 2.0. The maximum power consumption of the connected devices must not ex‐...

  • Page 24: Mouse Interface Xmouse

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Interfaces Mouse Interface XMouse Type PS/2 Mini DIN female connector, 6-pin If a PS/2 mouse is not recognized by the system, the mouse has to be activated in the BIOS by switching from "Disabled" to "Autodetect". Connecting the external mouse af‐...

  • Page 25: Mounting, Dismounting And Electrical Installation

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Mounting, Dismounting and Electrical Installation There is a defined assignment of the UPS function to the XUSB2 USB in‐ terface for firmware version 01VRS. Therefore do not assign another func‐...

  • Page 26: Mounting

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Mounting, Dismounting and Electrical Installation 10.2 Mounting Loss of degree of protection IP 65! The housing, into which the panel PC is installed, has to fulfill the following conditions: ● free from impurities ●...

  • Page 27: Mounting Dimensions

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Mounting, Dismounting and Electrical Installation 10.3 Mounting Dimensions 10.3.1 Mounting Dimensions VSP 16.3 167.5 167.5 ① Drilled hole for the mounting bolts, bore diameter 5 mm ② Mounting cut-out Fig.10-2: Mounting dimensions VSP 16.3...

  • Page 28: Mounting Dimensions Vsp 40.3

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Mounting, Dismounting and Electrical Installation 10.3.2 Mounting Dimensions VSP 40.3 ① Drilled hole for the mounting bolts, bore diameter 5 mm ② Mounting cut-out Fig.10-3: Mounting dimensions VSP 40.3 25/43...

  • Page 29: Electrical Wiring

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Mounting, Dismounting and Electrical Installation 10.4 Electrical Wiring 10.4.1 Connecting the Panel PC to the Voltage Supply Connection scheme Potential-free 24V voltage supply industrial power supply unit Panel PC acc. to DIN EN 60742, classification VDE 0551 Fig.10-4: Connecting the operator display to the voltage supply...

  • Page 30: Connecting The Panel Pc To The Ups

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Commissioning 10.4.2 Connecting the Panel PC to the UPS Connection scheme Overvoltage category I Panel PC Terminal block UK6-FSI/6 with automatic cut-out TCP 10 A (PHOENIX CONTACT) is recommended VSP xx.3...

  • Page 31: Device Description

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Device Description Device Description 12.1 General Information The VSP 16.3 and VSP 40.3 are panel PCs. Depending on the application or configura‐ tion, they can also fulfill control functionalities. 28/43...
  • Page 32 DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Device Description USB connection at the front Depending on the device variant Op‐ eration keys OP2 to OP9 (assignment see project planning manual) Depending on the device variant Display, depending on the variant with...

  • Page 33: Operating And Error Display

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Device Description DVD drive Five PCI and one PCIe slot for exten‐ sion cards Mounting bolt Depending on the device variant Ma‐ chine function keys (M-keys) R1 to R8 (assignment see project planning manual) Fig.12-1: Illustration of a VSP panel PC with maximum equipment...

  • Page 34: Error Causes And Elimination

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Maintenance Error Causes and Elimination The error display on the front panel is described in chapter 12.2 "Operating and Error Display" on page Error Elimination No image visible. ● Connect the voltage supply, check X10 connec‐...

  • Page 35: Cleaning Notes

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Maintenance Destruction of screw terminals, insufficient contact NOTICE and loss of UL certification if no copper wire is used or due to wrong tightening torque. Use only copper wire for wiring the connection terminals. Tighten the screws of the...

  • Page 36: Exchanging The Hard Disks

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Maintenance 14.4 Exchanging the Hard Disks The hard disk to be inserted must already have an installed operating sys‐ tem, if no external boot medium is connected to the panel PC. In any case,...
  • Page 37 Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Maintenance 6. Open the housing cover. One or two hard disks are located in the middle of the inner side of the device door, see fig. 14-3 "Position of the hard disk and of the fastening screws (inside)"...

  • Page 38: Display

    Display A fading backlight causes a progressive deterioration of the readability of the display, so that a backlight replacement is required. For further information, please contact the Bosch Rexroth Service (see chapter 17 "Service and Support" on page 38). 14.6 Inserting the Extension Cards PCIe slots and PCI slots are available to plug extension cards.

  • Page 39: Exchanging The Housing Fan

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Ordering Information 3. Wait until the power supply unit switches off automatically after the UPS opera‐ tion. 4. Ensure that no voltage remains in the control cabinet PC. Disconnect the PC power supply from the X10 connection if required.

  • Page 40: Type Designation Code

    (MTX)..= DF 17", touch screen (universal) . . = DG Customized design Bosch: 12" touch screen (suitable for food industry) ..= AK Hard disk (HD) 2.5", min. 160 GB ........= D 2.5", min.

  • Page 41: Take-Back

    Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Service and Support 16.2 Take-Back Our products can be returned to our premises free of charge for disposal. However, the products must be free of impurities like oil, grease or other impurities.
  • Page 42 DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Service and Support Contact the Service Helpdesk & Hotline under: Phone: +49 9352 40 5060 Fax: +49 9352 18 4941 E-mail: service.svc@boschrexroth.de Internet: http://www.boschrexroth.com Additional information on service, repair (e.g. delivery addresses) and training can be found on our internet sites.
  • Page 43 40/43...

  • Page 44: Index

    DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Index Index Symbols 24 V power supply unit...... 10 Ethernet connection......20 24 V voltage supply......19 Exchanging the hard disks....33 Exchanging the housing fan....36 Accessories........10 Ambient conditions......12 Service life ......
  • Page 45 Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Rexroth IndraControl VSP xx.3 Panel PC Index ...Maintenance Standards.......... 16 Extension cards ....35 Support See service hotline ... 38 Maintenance distances...... 22 Maintenance schedule...... 32 Mounting........22, 23 Mounting cut-out......24, 25 Mounting dimensions......24 Target groups........
  • Page 46 DOK-SUPPL*-VSP*XX.3***-IT01-EN-P Bosch Rexroth AG Rexroth IndraControl VSP xx.3 Panel PC Notes...
  • Page 47 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics R911337705 DOK-SUPPL*-VSP*XX.3***-IT01-EN-P...

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