HUSTLER X-ONE Parts Manual
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HUSTLER X-ONE Parts Manual

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Hustler
Parts Manual
®
®
200 South Ridge Road
Hesston, Kansas
67062

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Summary of Contents for HUSTLER X-ONE

  • Page 1 Hustler Parts Manual ® ® 200 South Ridge Road Hesston, Kansas 67062...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 3: Table Of Contents

    General Information Frame & Engine Guard Frame Engine Guard Transmissions, Drive Belt, Steering & Brake Transmissions & Drive Belt Transmission Service Parts Steering Steering Cover Assembly (Multi-Page) Left Steering Box Assembly Right Steering Box Assembly Brake Wheels & Tires Wheels & Tires Front Wheel Assembly Drive Wheel Assembly Engine, Muffler, Clutch &...

  • Page 5: General Information

    Use of this manual in conjunction with other Hustler ® mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail.

  • Page 6: Frame

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Frame This page intentionally left blank Thu Feb 18 10:30:16 UTC 2021...
  • Page 7 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Frame Frame & Engine Guard Thu Feb 18 10:30:16 UTC 2021...
  • Page 8 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Frame Item Part No. Name 555329 SVC FRAME 781880 BUMPER, .500x 1.00x .31 602562 DECAL, NO SERVICE 601982 CN .250-20X .150 MAX THK 601993 DECAL, SAFE OPERATION 601967 DECAL, ENGINE COMPART SERIAL NUMBER / SPEC. DECAL...

  • Page 9: Engine Guard

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine Guard Frame & Engine Guard Thu Feb 18 10:30:17 UTC 2021...
  • Page 10 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine Guard Item Part No. Name 602345 SPACER, ANTI-SCALP 3.22 602263 WHEEL, ANTI-SCALP 377994 HEAT SHIELD, MMZ ROLLER 767962 FW .531 x 1.063 x .175 008193 NT .500-13HXG5 068239 CS .500-13X4.500HXG5 025395 CB .375-16X 1.00 G5 ZN...

  • Page 11: Transmissions, Drive Belt, Steering & Brake

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Transmissions & Drive Belt Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:18 UTC 2021...
  • Page 12 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Transmissions & Drive Belt Item Part No. Name 051151 CS .500-13X5.000HXG5 344267 FW .510X2.15X.19 ZN 767954 FW 0.379X.82X.06 HD ZN 054502 NT .375-16HXG5 036244 CS .375-16X1.00 HX G5 ZN 124432-1 IDLER SPRING MOUNT...

  • Page 13: Transmission Service Parts

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Transmission Service Parts Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:19 UTC 2021...
  • Page 14 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Transmission Service Parts Item Part No. Name 607509 SERVICE KIT, FAN 608370 KIT, PULLEY, HTJ Not Shown 604132 SERVICE KIT, FAN/PULLEY 604131 RESERVIOR CAP 604126 HYDRAULIC OIL FILTER 604130 PLUG & O-RING ASSEMBLY...

  • Page 15: Steering

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Steering Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:20 UTC 2021...
  • Page 16 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Steering Item Part No. Name REFER TO "STEERING COVER ASSEMBLY" 601087 SWITCH, PLUNGER N.O. 795351 DAMPER, CENTERING 606521 PUMP ROD ASSEMBLY 768523 FW 0.343SAE 023655 NT 0.312-24 NL G8 605924 STEERING BAR W/A...

  • Page 17: Steering Cover Assembly (Multi-Page)

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Steering Cover Assembly (Multi-Page) Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:21 UTC 2021...
  • Page 18 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Steering Cover Assembly (Multi-Page) Item Part No. Name 112895 STEERING COVER W/A, SZ 722199 11" POLYURETHANE 2" (FS) 784439 LOCK COLLAR,0.757 ID(FS) 608000 BUSHING 113007 STEER PIVOT TUBE, SZ 603078 FW .750X1.50X.16 ZN...
  • Page 19 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Steering Cover Assembly (Multi-Page) Thu Feb 18 10:30:21 UTC 2021...

  • Page 20: Left Steering Box Assembly

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Left Steering Box Assembly This page intentionally left blank Thu Feb 18 10:30:22 UTC 2021...
  • Page 21 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Left Steering Box Assembly Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:22 UTC 2021...
  • Page 22 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Left Steering Box Assembly Item Part No. Name STEERING ARM W/A 086660 NT .375-16NLG8 767954 FW 0.379X.82X.06 HD ZN 705178 CS .375-16X1.750HXG5 781153 BUSHING, UHMW 348862 STEERLEVER BUSHING (PLA 797738 SS .500-13X2.000SH...

  • Page 23: Right Steering Box Assembly

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Right Steering Box Assembly Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:22 UTC 2021...
  • Page 24 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Right Steering Box Assembly Item Part No. Name STEERING ARM W/A 086660 NT .375-16NLG8 767954 FW 0.379X.82X.06 HD ZN 705178 CS .375-16X1.750HXG5 348862 STEERLEVER BUSHING (PLA 797738 SS .500-13X2.000SH 781153 BUSHING, UHMW...

  • Page 25: Brake

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Brake Transmissions, Drive Belt, Steering & Brake Thu Feb 18 10:30:23 UTC 2021...
  • Page 26 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Brake Item Part No. Name 748913 CS .375-16x5.50 GR5 ZN 767954 FW 0.379X.82X.06 HD ZN 023655 NT 0.312-24 NL G8 768523 FW 0.343SAE 781583 BRAKE ROD ASSEMBLY 705178 CS .375-16X1.750HXG5 765339 BUSHING,IGUS#0608 (FS)

  • Page 27: Wheels & Tires Wheels & Tires

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Wheels & Tires Wheels & Tires Thu Feb 18 10:30:24 UTC 2021...
  • Page 28 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Wheels & Tires Item Part No. Name 606499 TIR/WHL 24X9.50-12 BLK 061077 WHEEL NUT 606711 DUST CAP 061101 NT .750-10 HX ZN NL GR B 606715 CW 0.766 X 1.50 X .093...

  • Page 29: Front Wheel Assembly

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Front Wheel Assembly Wheels & Tires Thu Feb 18 10:30:25 UTC 2021...
  • Page 30 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Front Wheel Assembly Item Part No. Name 123644-1 W/A, CASTER FORK 061101 NT .750-10 HX ZN NL GR B 025296 FW .760X1.63X0.08 ZN 041475 CS .750-10X9.50 HX G5 ZN 606753 BEARING, TAPERED ROLLER 606745 TIR/WHL 13X6.50-6 BLK...

  • Page 31: Drive Wheel Assembly

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Drive Wheel Assembly Wheels & Tires Thu Feb 18 10:30:26 UTC 2021...
  • Page 32 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Drive Wheel Assembly Item Part No. Name 782284 TIR 24X9.50-12 B4R LTFT 606500 WHL 12X7.00 5X4.5 BLK 019521 TIRE VALVE TR-412 GOODY Thu Feb 18 10:30:26 UTC 2021...

  • Page 33: Engine, Muffler, Clutch & Fuel System

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine, Muffler & Clutch (Multi-Page) Engine, Muffler, Clutch & Fuel System Thu Feb 18 10:30:27 UTC 2021...
  • Page 34 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine, Muffler & Clutch (Multi-Page) Item Part No. Name ENGINE, KAW FX850V 788943 AIR FILTER INDICATOR 601216 FTG, ELBOW, STREET 796524 VALVE,OIL DRAIN M20x2.5 603012 MUFFLER, FX850V 767954 FW 0.379X.82X.06 HD ZN 602580 CS .375-16X1.25HXG8ZYP85...
  • Page 35 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine, Muffler & Clutch (Multi-Page) Thu Feb 18 10:30:27 UTC 2021...
  • Page 36 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine, Muffler & Clutch (Multi-Page) Comments for Page: Engine, Muffler & Clutch (Multi-Page) 1. Supplied with the engine. 2. Torque to 41 N•m. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

  • Page 37: Engine Service Parts

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine Service Parts Engine, Muffler, Clutch & Fuel System Thu Feb 18 10:30:29 UTC 2021...
  • Page 38 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Engine Service Parts Item Part No. Name 785261 AIR FILTER - MAIN 785279 AIR FILTER - SAFETY 604558 FILTER, KAWASAKI FUEL 603138 ENGINE OIL FILTER Thu Feb 18 10:30:29 UTC 2021...

  • Page 39: Fuel System

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Fuel System Engine, Muffler, Clutch & Fuel System Thu Feb 18 10:30:29 UTC 2021...
  • Page 40 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Fuel System Item Part No. Name 603807 CAP, 3.5" RATCHETING GAS 607876 FUEL TANK ASM, LH FENDER 607877 FUEL TANK ASM, RH FENDER 603326 71.5" VAPOR LINE, 3/16" Comments for Part Num. 603326 Sold by the foot.
  • Page 41 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Fuel System A: 48 cm LEFT TANK TO TEE (VAPOR) B: 61 cm TEE TO TEE (VAPOR) C: 56 cm RIGHT TANK TO TEE (VAPOR) D: 17 cm TEE TO FILTER (VAPOR)

  • Page 42: Ls Fuel Tank Service Parts

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC LS Fuel Tank Service Parts This page intentionally left blank Thu Feb 18 10:30:30 UTC 2021...
  • Page 43 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC LS Fuel Tank Service Parts Engine, Muffler, Clutch & Fuel System Thu Feb 18 10:30:30 UTC 2021...
  • Page 44 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC LS Fuel Tank Service Parts Item Part No. Name 605159K SUCTION HOSE SVC KIT 604200K GROMMET SVC KIT 604287K VENT FITTING SVC KIT 607456K SENDER SVC KIT Not Shown 608041 FUEL GAUGE & SENDER KIT Comments for Page: LS Fuel Tank Service Parts 1.

  • Page 45: Rs Fuel Tank Service Parts

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC RS Fuel Tank Service Parts Engine, Muffler, Clutch & Fuel System Thu Feb 18 10:30:31 UTC 2021...
  • Page 46 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC RS Fuel Tank Service Parts Item Part No. Name 604287K VENT FITTING SVC KIT 604200K GROMMET SVC KIT 605159K SUCTION HOSE SVC KIT 607456K SENDER SVC KIT Not Shown 608041 FUEL GAUGE & SENDER KIT Comments for Page: RS Fuel Tank Service Parts 1.

  • Page 47: Instrument Panel, Wire Harness & Battery

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Instrument Panel & Wire Harness Instrument Panel, Wire Harness & Battery Thu Feb 18 10:30:32 UTC 2021...
  • Page 48 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Instrument Panel & Wire Harness Item Part No. Name 604241 WIRE HARNESS 055947 CS .250-20X0.50 HX G5 ZN 768515 FW 0.281SAE 000430 WIRE TIE, SMALL/LONG 606466 DECAL, INSTR PANEL 555786 SVC, INSTR PANEL 036236 CS .312-18X1.000HXG5...

  • Page 49: Battery

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Battery Instrument Panel, Wire Harness & Battery Thu Feb 18 10:30:33 UTC 2021...
  • Page 50 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Battery Item Part No. Name 794156 CS .250-20X2.750HXG5 601930 CS .250-20 X 6.50 HX G5 768515 FW 0.281SAE 029868 LW .250 INTEXT ZN 024927 NT .250-20HXG5 771428 BATTERY CBL BOOT-RED(FS) 604178 STRAP, TIE DOWN 055939 CS .250-20X0.75 HX G5 ZN...

  • Page 51: Deck, Deck Belt, Blades & Deck Lift

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Service Deck Deck, Deck Belt, Blades & Deck Lift Thu Feb 18 10:30:34 UTC 2021...
  • Page 52 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Service Deck Item Part No. Name 555299 SVC, DECK DEAL 52" 601069 CN .312-18x.200 MAX THK 781419 DECAL, BELT ROUTING 604221 DECAL, DANGER / CHUTE 608235 DECAL, VX 785535 DECAL, 52 DECK ID...

  • Page 53: Deck Pulleys & Spindles - S/N 20100049 & Higher

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Pulleys & Spindles - S/N 20100049 & HIGHER Deck, Deck Belt, Blades & Deck Lift Thu Feb 18 10:30:35 UTC 2021...
  • Page 54 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Pulleys & Spindles - S/N 20100049 & HIGHER Item Part No. Name 025007 CS .62511X1.750HXG5 028118 FW 0.625X1.00X.13 ZN 606460 GUIDE, BELT 608144 SHIELD, DUST 602821 IDLER, 6.0" COMMERCIAL 259812 CHAIN, 13 LINK...

  • Page 55: Deck Pulleys & Spindles - Sn Prior To 20100049

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Pulleys & Spindles - SN PRIOR TO 20100049 Deck, Deck Belt, Blades & Deck Lift Thu Feb 18 10:30:36 UTC 2021...
  • Page 56 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Pulleys & Spindles - SN PRIOR TO 20100049 Item Part No. Name 025007 CS .62511X1.750HXG5 028118 FW 0.625X1.00X.13 ZN 606460 GUIDE, BELT 608144 SHIELD, DUST 602821 IDLER, 6.0" COMMERCIAL 259812 CHAIN, 13 LINK...

  • Page 57: Spindle Assembly Service Parts - 607407

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Spindle Assembly Service Parts - 607407 Deck, Deck Belt, Blades & Deck Lift Thu Feb 18 10:30:37 UTC 2021...
  • Page 58 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Spindle Assembly Service Parts - 607407 Item Part No. Name 607477 GREASE ZERK 607478 RELIEF FITTING Thu Feb 18 10:30:37 UTC 2021...

  • Page 59: Deck, Deck Belt & Blades (Multi-Page)

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck, Deck Belt & Blades (Multi-Page) Deck, Deck Belt, Blades & Deck Lift Thu Feb 18 10:30:38 UTC 2021...
  • Page 60 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck, Deck Belt & Blades (Multi-Page) Item Part No. Name 555439 SVC PULLEY COVER 52 RSCE 602562 DECAL, NO SERVICE 555440 SVC PULLEY COVER 52 LSCE 034280 CS .312-18X0.750HXG5 768523 FW 0.343SAE...
  • Page 61 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck, Deck Belt & Blades (Multi-Page) Thu Feb 18 10:30:38 UTC 2021...
  • Page 62 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck, Deck Belt & Blades (Multi-Page) Comments for Page: Deck, Deck Belt & Blades (Multi-Page) 1. Do not torque; the discharge chute must pivot freely. 2. Torque to 4–8 N•m. 3. The pulley covers include the decals.

  • Page 63: Deck Lift & Deck Height (Multi-Page)

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Lift & Deck Height (Multi-Page) Deck, Deck Belt, Blades & Deck Lift Thu Feb 18 10:30:39 UTC 2021...
  • Page 64 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Lift & Deck Height (Multi-Page) Item Part No. Name 606918 MAGNETIC PIN, 1/2 x 3.13 086660 NT .375-16NLG8 767954 FW 0.379X.82X.06 HD ZN 718288 FW .516X.88X.09 ZN 124361-4 LATCH HANDLE 117489...
  • Page 65 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Lift & Deck Height (Multi-Page) Thu Feb 18 10:30:39 UTC 2021...
  • Page 66 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Deck Lift & Deck Height (Multi-Page) Comments for Page: Deck Lift & Deck Height (Multi-Page) 1. 607979 is used on mowers S/N 20093674 & HIGHER. 606291 is used on mowers S/N PRIOR TO 20093674.

  • Page 67: Seat & Rops

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Seat & Floor Pan Seat & ROPS Thu Feb 18 10:30:40 UTC 2021...

  • Page 68: Seat & Floor Pan

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Seat & Floor Pan Item Part No. Name 607706 SEAT, I3M SEATS INC 555027 SVC, SEAT PAN 605688 DECAL, LEVEL FUEL FILL 785188 DECAL, Z ARMREST WARNING 712927 FW 0.344X1.00X.12 HD ZN 058776 NT .312-18NLG5...

  • Page 69: Seat Service Parts - 607706

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Seat Service Parts - 607706 Seat & ROPS Thu Feb 18 10:30:41 UTC 2021...
  • Page 70 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC Seat Service Parts - 607706 Item Part No. Name Not Shown 607706 SEAT, I3M SEATS INC 607707 SVC, SEAT BACK COVER 608351 SVC, SEAT FOAM I3M 607708 SVC, SEAT CUSHION COVER 607166...

  • Page 71: Rops

    52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC ROPS Seat & ROPS Thu Feb 18 10:30:41 UTC 2021...
  • Page 72 52" X-ONE Parts Manual - 940056CE - HTX1TS052KAWFX850VC ROPS Item Part No. Name 608230 SVC, ROPS ASSY 608125 ROPS HARDWARE KIT 061812 CS .500-13X3.50 HX G5 ZN 767962 FW .531 x 1.063 x .175 023317 NT .500-13UNTG8 Comments for Page: ROPS 1.

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