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Category : Product Improvement
Model : MKM 595/585 DI OIB
Sub : Introduction of Pull type design in Oil Immersed Brakes (OIB).
Reason for Change : Design Optimization.
Modification :
1. Design of brake assy is changed from shaft type to pull type. Accordingly Brake actuating disc ramp
angle is changed from 21 degree to 18 degree.
2. Also Intermediate Discs (Steel) are changed from 3 nos. to 2 nos.
Existing Design
Group : Brakes
Shaft
Pull
Type
Type
Auto
Swing
Arrestor
Bulletin No : M/22/F17/09
Date : 05/05/2016
New Design
Manual
Swing
Arrestor
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Related Manuals for Mahindra MKM 595
Summary of Contents for Mahindra MKM 595
- Page 1 Category : Product Improvement Group : Brakes Bulletin No : M/22/F17/09 Model : MKM 595/585 DI OIB Date : 05/05/2016 Sub : Introduction of Pull type design in Oil Immersed Brakes (OIB). Reason for Change : Design Optimization. Modification : 1.
- Page 2 … ~« o ³ g ~w b o { Q> Z g§ . : ‘m° S > b … MKM 595/585 DI OIB {XZm§ H $ : 05/05/2016 {df¶ … Am° ¶ b B‘ÁS> © ~« o ³ g ( ) ‘| nw b Q>...
- Page 3 Brake assembly < ‘ ‘ 4< ‘ $ -Parts No t Servic ed Separately Qty / Interchange Page / Ref Part Description Old Part No. New Part No. Tractor able ASSY. Brake 178 mm LH 595 DI OIB 006507738B91 006515264C91 161 / * ASSY.
- Page 4 ~« o H $ Ego å ~br < ‘ ‘ 4< ‘ nmQ² > © g H$s AbJ go g{d© g Zht H« $ _ nw a mZo nmQ> © Z`o nmQ> © _mÌm/ Amng ‘| ~Xbo nmQ> © H$m {ddaU n¥...
- Page 5 BALL Steel Actuating Disc 006507757B1 006513865C1 162 / 7 SPRING Actuating Disc 006507758B1 006513866C1 162 / 6 DISC Friction 006506427C1 006512573C1 163 / 4 HOUSING Brake LH 595 DI OIB 006503245C1 006517819C91 162 / 34 HOUSING Brake RH 595 DI OIB 006506428C1 006517820C91 162 / 34...
- Page 6 006507757B1 006513865C1 162 / 7 ~m° b ñQ> r b E³Mw w E qQ> J {S> ñ H$ 006507758B1 006513866C1 162 / 6 pñਠJ E³Mw E qQ> J {S> ñ H$ 006506427C1 006512573C1 163 / 4 {S> ñ H$ {’« $ ³eZ 006503245C1 006517819C91 162 / 34...
- Page 7 CAGE Bearing Bull Pinion Shaft RH 006501002B1 006501002B2 144 / 22 Cpte. 595 DI - OIB SHAFT Brake Pedal Cpte. 595 DI OIB 006501693C11 006512490C91 155 / 11 PEDAL Brake Cpte. LH-595 BP OIB 007608831B92 006514760B91 155 / 2 As A Set PEDAL Brake Cpte.
- Page 8 RH Cpte. Ho $ µ O ~o ¶ [a¨ J ~w b {n{Z¶Z emâQ> 006501002B1 006501002B2 144 / 22 595 DI - OIB 006501693C11 006512490C91 155 / 11 Cpte. 595 DI OIB emâQ> ~« o H $ no S > b 007608831B92 006514760B91 155 / 2...
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Page 9: Specification
Annexure- 1 SERVICE INSTRUCTION OIL IMMERSED DISC BRAKE SPECIFICATION: Size Ø 178 x 133 mm ( ø 7” x 5.25”) Brake Type Multiplate – oil immersed Friction disc type Paper based friction bonded on to both sides metal plate No off friction disc per brake. 4 no’s per brake Intermediate plate Pressed steel disc... - Page 10 n[a{eîQ> g{d© g g§ ~ § Y r {ZX} e Am° ¶ b B‘µ Á S> © {S> ñ H$ ~« o H $ {d{ZYm© a U … Ø 178 x 133 mm ( ø 7” x 5.25”) gmBO ~« o H $ H$m àH$ma ‘ëQ>...
- Page 11 Note- Ensure both the brakes are adjusted equally. 8. Road test the tractor. 9. Drive the Tractor in top gear on a flat stretch of road. 10. Disengage the clutch and apply brakes. The Tractor should come to stop in Straight line. 11.
- Page 12 {J¶a Mw Z Zo Ho $ brda H$mo ݶy Q ´ > b nmo { OeZ ‘| bo AmE§ & nm{Hª $ J ~« o H $ H$m [abrO H$a| VWm no S > ë g H$mo AZb¡ M H$a| & ~«...
- Page 13 8. Check the pull rod for any defect, pin hole ovality or enlargement and replace. 9. Check the steel ball for any discoloration, Pit marks or any other defects. If in doubt, Replace with new balls from the Genuine Mahindra spare parts. ASSEMBLY PROCEDURE: ACTUATING UNIT: 1.
- Page 14 hmCqgJ go {’« $ ³eZ {S> ñ ³g H$mo {ZH$mb| & EH$ gm’$ H$n‹ S > o H$s ‘XX go g^r nmQ² > © g H$mo gm’$ H$a| & E³Mw E qQ> J ¶y { ZQ> H$mo {S> ñ ‘| Q > b H$aZm AJa Ep³Q>...
- Page 15 21. Tighten the locknut and fit spit pin in the pull rod hole. 22. Check the braking surface on the pressure plate fitted on the Tractor frame. Ensure it is free from score marks or damages. 23. Check the brake mounting face on the Tractor frame. 24.
- Page 16 ~« o H $ H$mo Ego å ~b H$aZo H$s à{H« $ ¶m ~« o H $ hmCqgJ ‘| ZE a~a ~y Q > H$mo {’$Q> H$a| & hmCqgJ na ~y Q > H$mo R> m o H $Vo g‘¶ C{MV ‘o Ý S´ > ¡ b H$mo BñVo ‘ mb {H$¶m OmZm Mm{hE& {’$Q> H$aZo go nhbo ~y Q > ‘o Q >...
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Page 17: Troubleshooting
30. Brake sub assembly consists of actuating unit assembly , friction disc (1 No),Boot and swing arrester. 31. Liquid gasket/plain gasket to be applied on brake mounting face. 32. Housing is provided with two holes for the guide tool to pass through and will facilitate easy assembly of the brakes. 33. - Page 18 JmBS> Qy > b Ho $ O[aE {’« $ ³eZ {S> ñ H$ H$mo {’$a go gaH$m¶m OmZm Mm{hE& E³Mw E qQ> J ¶y { ZQ> Ego å ~br, {’« $ ³eZ {S> ñ H$ ( Z§ . ), ~y Q > VWm pñdJ Eao ñ Q> a ¶w ³ V ~« o H $ g~ Ego å ~br& ~«...