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Azco SUR-CUT Operation Manual

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Operation Manual
MODEL: SKC630
SERIAL #: 217070

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Summary of Contents for Azco SUR-CUT

  • Page 1 Operation Manual MODEL: SKC630 SERIAL #: 217070...

  • Page 2: Table Of Contents

    Introduction ......................... 2 Specifications ........................3 Electrical Integration ......................4 General Maintenance ......................8 Preventive Maintenance ....................10 Troubleshooting ........................ 11 Recommended Spare Parts ....................12 Mechanical Assembly Drawings and Bill of Materials ............ 13 Azco Corp. Page 1 1/10/2018...

  • Page 3: Introduction

    Please read this manual thoroughly before starting the unit. At AZCO, your safety is very important to us. Please be sure that your unit is safely guarded at all times before using, or whenever it is not in operation. When in operation, safety covers must be on before starting unit.

  • Page 4: Specifications

    Maximum cutting rate Standard units: 170 pcs/min for 1in (25mm) cuts Maximum web width 630 mm Maximum web thickness 15 mm WARNING: THE UNIT MUST BE PROPERLY GUARDED BEFORE OPERATING! DISCONNECT POWER AND AIR BEFORE SERVICING! Azco Corp. Page 3 1/10/2018...

  • Page 5: Electrical Integration

    The advanced setup screen is reached by pressing the advanced setup button on the main screen. It also requires a password to gain access (1428). This screen allows the operator to access the timers and change the operation modes. Azco Corp. Page 4 1/10/2018...
  • Page 6 It will disregard all registration marks and just cut the material into equal lengths each time. This model can work on counter mode (length + cut) and one shot if connected to a dry contact with the provided one shot connection. Azco Corp. Page 5 1/10/2018...
  • Page 7 After the cycle stop button is pressed, the operator may also use the jog and manual cut buttons to clear any errors or start a new roll of product. Azco Corp. Page 6 1/10/2018...
  • Page 8 Whenever there is an alarm fault, the operator must go to this screen and press the alarm clear button in order to start a new cycle. Any error that occurs will be shown by a red light next to the description. Azco Corp. Page 7 1/10/2018...

  • Page 9: General Maintenance

    2. Precisely align the sensor by means of the LED indication: The LED is lit when the output is switched. 3. Tighten the clamp screw to secure it in the slot. 4. Mark the sensor position by inserting a rubber placeholder. Azco Corp. Page 8 1/10/2018...
  • Page 10 The blades will not be parallel to each other 5. Once the blades are setup properly, put safety guards back, loosen the knobs on the air cylinder, connect the air supply, and turn the power on and run unit as instructed. Azco Corp. Page 9 1/10/2018...

  • Page 11: Preventive Maintenance

    The unit is NOT wash down safe and should never be exposed to large amounts of water or fluid. All safety precautions should be followed when cleaning and servicing the unit. Azco Corp. recommend the blades be lubricated once a day using an industrial lubricant (LPS Industrial Lubricant is recommended). While lubricating the blades, it is recommended that bolts securing the blades be checked to ensure they are tightened properly.

  • Page 12: Troubleshooting

     Re-sharpen or replace blades. 3. The Knife Does Not Return To Its Home (Up) Position:  Check that the air is supplied.  Check that there are no obstructions in the way of the knife assembly. Azco Corp. Page 11 1/10/2018...

  • Page 13: Recommended Spare Parts

    Recommended Spare Parts Knife Assembly PART NUMBER QUANTITY DESCRIPTION 217070A04 Movable blade 217070A06 Blade shoe 217070A12 630mm Stationary blade 214002A11 Air cylinder E-SOL-3A Solenoid plug E-SCREEN-1B Touch screen 207066D50 Motor AC 90W Azco Corp. Page 12 1/10/2018...

  • Page 14: Mechanical Assembly Drawings And Bill Of Materials

    SKC630, SMART KNIFE 217070W IN FEED CONVEYOR ASSEMBLY, FDA 217070CB CONTROL BOX 110VAC 217070G INFEED GUIDE ASSEMBLY 217070S STAND BASE AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 SKC-630HD W/CONVEYOR 3 PLACE DECIMALS +/-.005...
  • Page 15 SKC25013 LINEAR BEARING 217070A14 STIFFENER BAR SKC25008 SPRING PAD FG25054 WHITE NYLON WASHER SKC25028 COMP. SPRING AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 SKC630, SMART KNIFE 3 PLACE DECIMALS +/-.005 DATE: 08/24/17 2 PLACE DECIMALS +/-.015...
  • Page 16 110 23 25 111 105 AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 SKC630, SMART KNIFE 3 PLACE DECIMALS +/-.005 DATE: 09/10/08 DRAWN BY DZ 2 PLACE DECIMALS +/-.015 SHEET 2 OF 2 SKC630 ...
  • Page 17 MANIFOLD GASKET SHS3X30 SOCKET HD SCREW S.S. 206057S2 SOLENOID SIDE PORT SHS5X25 SOCKET HD SCREW S.S. A-A ( .4 ) AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 SKC CYLINDER ASSY 3 PLACE DECIMALS +/-.005 BY: S.G.
  • Page 18 SOCKET HD SCREW S.S. E-CP-57 PIN, CRIMP 24-20 BHS3X10 BUTTON HD SCREW S.S. E-CP-4140 ONE SHOT SJC-CPU 4/20Ga 8Ft 10 14 AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 SMART KNIFE CPU ASSEMBLY 3 PLACE DECIMALS +/-.005...
  • Page 19 E-MC-44 SPEED DIAL 2081CB02 GLAND PLATE 217070CT2 POTENTIOMETER BAR 205067CB3 WALL MT BRACKET 16 100 101 AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 CONTROL BOX 110VAC 3 PLACE DECIMALS +/-.005 DATE: 8/25/2017 BY:M.A.
  • Page 20 11 14 AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 PLC DRIVE PANEL 3 PLACE DECIMALS +/-.005 BY:S.G. DS 2/23/2017 2 PLACE DECIMALS +/-.015 SCALE: NTS 217070CT  ANGULAR +/-1/2...
  • Page 21 E-DIN-6 -24VDC CONNECTOR E-MC-35 DRIVER, AC MOTOR E-DIN-8 CONNECTOR GROUND 2080CP02 DIN RAIL 15 E-DIN-9 JUMPER AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 PLC DRIVE PANEL 3 PLACE DECIMALS +/-.005 BY: S.G.
  • Page 22 KNIFE SPACER SHCSS M8 X 20 SOCKET HD SCREW S.S 217070S03 EXIT ANGLED BASE 11 14 102 217070S06 OUTER FRONT SIDE AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 STAND BASE 3 PLACE DECIMALS +/-.005...
  • Page 23 E-CP-2 LIQUID TIGHT FITTING SHCSS M8 X 30 SOCKET HD SCREW S.S E-CP-10 TERMINAL STRIP 217070W09 EXTRUSION, ALUM AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 IN FEED CONVEYOR ASSEMBLY, FDA 3 PLACE DECIMALS +/-.005 BY: M.A.
  • Page 24 12 16 20 107 108 109 14 112 13 106 111 17 110 AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 IN FEED CONVEYOR ASSEMBLY, FDA 3 PLACE DECIMALS +/-.005 BY: P.J.P. DATE: 8/25/2017 2 PLACE DECIMALS +/-.015...
  • Page 25 214032A34 THUMB SCREW, M6 217070G03 INFEED MATERIAL GUIDE RU TIN 4506 DROP IN NUT, M6 217070G04 THUMB SCREW PLATE AZCO corp. REVISION 2 PLACE DECIMALS +/-.10 DATE HOLES H14, SHAFT h14 ALL OTHERS +/-IT14/2 INFEED GUIDE ASSEMBLY 3 PLACE DECIMALS +/-.005...

This manual is also suitable for:

Skc630