Gardner Bender Ultra Brutus CP10K Instruction Sheet

Gardner Bender Ultra Brutus CP10K Instruction Sheet

Cable puller

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10,000 lb. Cable Puller
Instruction Sheet
1.0
Safety Symbol Definitions . . . . . . . . . . . . . . . . . 2
2.0
Warning Labels on Product. . . . . . . . . . . . . . . . 2
3.0
Key Safety Information . . . . . . . . . . . . . . . . . . . 2
4.0
Electrical Safety Information . . . . . . . . . . . . . . . 2
5.0
Safe Pulling Guidelines . . . . . . . . . . . . . . . . . 2-3
6.0
Puller Specifications . . . . . . . . . . . . . . . . . . . . . 3
7.0
Parts Identification . . . . . . . . . . . . . . . . . . . . . . 4
8.0
Pulling Preparation . . . . . . . . . . . . . . . . . . . . . . 5
9.0
Setting Up the Machine . . . . . . . . . . . . . . . . . . . 5
9.1
Pulling Upward . . . . . . . . . . . . . . . . . . . 5-6
IMPORTANT - USER SAFETY AND
PROTECTION: In setting up systems to
fit your operations, care must be taken
to select the proper components and
design to insure that all safety measures
have been taken to avoid the risk of
personal injury and property damage
from your application or system.
GARDNER BENDER is not
RESPONSIBLE FOR DAMAGE OR
INJURY CAUSED BY UNSAFE USE,
MAINTENANCE OR THE APPLICATION
OF ITS PRODUCTS. Please contact
Gardner Bender for guidance when
you are in doubt as to the proper safety
precautions to be taken in designing and
setting up your particular application.
Technical Support # 1-800-624-4320.
9.2
Pulling Downward . . . . . . . . . . . . . . . . . 6-7
9.3
Pulling Sideways. . . . . . . . . . . . . . . . . . . . 7
10.0
Rope Path General Guidelines . . . . . . . . . . . . . . . . . 7
11.0
Operating Instructions. . . . . . . . . . . . . . . . . . 7-8
12.0
Transporting the Machine . . . . . . . . . . . . . . . . . 8
13.0
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
14.0
CP10K
SAFETY ISSUES
1

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Summary of Contents for Gardner Bender Ultra Brutus CP10K

  • Page 1: Table Of Contents

    INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR THE APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety precautions to be taken in designing and setting up your particular application.
  • Page 2: Safety Symbol Definitions

    12. Do not wear jewelry or loose-fitting clothes. Long hair, clothing, body parts and gloves should be clear of moving parts. 1.0 SAFETY SYMBOL DEFINITIONS 13. Always use all personal safety equipment, including eye protection and a hard hat. 14. Do not wrap rope around legs, arms or torso of body. 15.
  • Page 3: Puller Specifications

    SAFE Looking Down from Above 30° DANGER 30° SAFE Figure 1. Stand in Safe Zone CAUTION 1. Inspect machine to be free of all rust, dirt and grit. 2. Eye protection, hard hats and all personal safety equipment needs to be worn. 3.
  • Page 4: Parts Identification

    7.0 PARTS IDENTIFICATION 1. Steering Handles 12. Pulley-B Housing 2. Caster Wheels & Brakes 13. Pulley-B Housing Lock Pin 3. Hydraulic Pump 14. Pull Orientation Pivot 4. Main Boom 15. Pull Orientation Pin 5. Boom-A 16. Conduit Adaptors 6. Boom-B 17.
  • Page 5: Pulling Preparation

    9.0 SETTING UP THE MACHINE 8.0 PULLING PREPARATION 9.1 PULLING UPWARD If all cable diameters within the bundle are the same, select your grip from Table 3. 1. Position the machine near the conduit box, leaving enough room to unfold and properly adjust the boom structure. Table 3.
  • Page 6: Pulling Downward

    9.2 PULLING DOWNWARD 11. Align the Conduit Adaptor hole with the Pulley-B Housing 1. Start by following steps 1 through 8 as described in PULLING bracket hole and tighten securely with the provided Conduit UPWARD. Adaptor hex-head bolt. (See Picture 5) 2.
  • Page 7: Pulling Sideways

    PULLING DOWNWARD Looking Down from Above Use one of 3 holes CAUTION: There are no set-up conditions that the rope should pass through Boom-B. 9. Adjust Boom-B angle for sideways pulling. Use one of the 3 holes FAILURE TO OBSERVE THESE CAUTIONS MAY RESULT IN on Pulley-A Housing shown above to minimize the load on the SEVERE INJURY OR DEATH boom structure.
  • Page 8: Transporting The Machine

    Hook Sheaves Blo-Vac REPAIR AND SERVICE INSTRUCTIONS: For repair service and parts contact your nearest Gardner Bender Service Center or refer to enclosed service manuals. The Gardner Bender Service Center will provide complete and prompt service on all Gardner Bender products.

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