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© 2009 CLEMCO INDUSTRIES CORP.
ONE CABLE CAR DR.
WASHINGTON, MO 63090
Phone (636) 239-4300
F
(800) 726-7559
ax
Email: info@clemcoindustries.com
www.clemcoindustries.com
TLR 100/300 SERIES
PNEUMATIC REMOTE CONTROLS
O. M. 22428
MC FILE NUMBER: 2068-1298
DATE OF ISSUE:
REVISION:
WARNING
Do not proceed with
these instructions until
you have READ the
orange cover of this
MANUAL and YOU
UNDERSTAND its
contents. *
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
*If you are using a Clemco Distributor
Maintenance and Part Guide, refer to
the orange warnings insert preceding
the Index before continuing with the
enclosed instructions.
Electronic files include a Preface
containing the same important
information as the orange cover.
12/98
B, 10/09
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Related Manuals for Clemco TLR 100 Series
Summary of Contents for Clemco TLR 100 Series
- Page 1 © 2009 CLEMCO INDUSTRIES CORP. ONE CABLE CAR DR. WASHINGTON, MO 63090 *If you are using a Clemco Distributor Phone (636) 239-4300 Maintenance and Part Guide, refer to (800) 726-7559 the orange warnings insert preceding Email: info@clemcoindustries.com...
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Page 2: General Instructions
DO NOT modify or substitute any Clemco parts with other The products described in this material may be combined by types or brands of equipment. Unauthorized modification... - Page 3 ALWAYS attach safety cables at ALL air hose AND blast 1910.244). hose coupling connections. Cables relieve tension on hose and control whipping action in the event of a coupling blow-out. • NEVER modify OR substitute remote control parts. Parts from different manufacturers are NOT compatible with Clemco...
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Page 4: Maintenance
• Training and Educational Programs. free of the rightful claim of any third party by way of patent Clemco Industries Corp. offers a booklet, Blast-Off 2, infringement or the like. developed to educate personnel on abrasive blast equipment 6. This warranty is conditioned upon seller’s receipt within ten function and surface preparation techniques. - Page 5 PREFACE □ □ 3. Clean, properly maintained NIOSH-APPROVED 8. BLAST HOSE with ID 3 to 4 times the nozzle orifice. SUPPLIED-AIR RESPIRATOR. ALL components should Lines MUST be run AS STRAIGHT AS POSSIBLE from ALWAYS be present. NEVER operate without inner lens in machine to work area with NO sharp bends.
- Page 6 Obey all safety messages that follow this symbol to avoid possible injury or death. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
- Page 7 Pressurization occurs when the control handle of the blasting, so air without abrasive exits the nozzle. The is pressed and depressurization occurs when the handle operator uses this feature for blow-down. is released. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
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Page 8: Installation
Figure 1. ACS Switch -OR- Assembly 2.2.4.2 Diaphragm outlet valves should be installed as Line 50 Ft. Single shown, with the optional muffler facing up. Figure 2 © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428... -
Page 9: Operation
Connect the blast machine to an air supply. The 2.4.5 Make sure the coupling gaskets are in place and compressor should be located upwind from the blasting not worn before connecting the blast hose to the quick © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428... - Page 10 © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
- Page 11 CFR 1910.244 (b) 3.5.2 When the control handle lever is released, the safety lever lock will flip up to lock the handle lever in the up (open) position. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
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Page 12: Preventive Maintenance
The handle lever must return to the "up" • position when released. • The safety lever lock must return to the "up" position when the handle lever is released. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428... -
Page 13: Service & Maintenance
Section 5.1.3, otherwise use the illustration in or death. Figure 6 or 7, and reassemble the valve in reverse order. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428... - Page 14 5.2.11 Place the spindle in the body. The large opening trap until the bottom section of the trap is cleaned per the following instructions. faces down, and fits over the plug fins. The spindle © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
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Page 15: Troubleshooting
6.1.1 Make sure that the air supply is on and all The procedure to service the muffler is covered in supply valves are open. Muffler Service Instruction No. 22322. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428... -
Page 16: Replacement Parts
Abrasive trap ..........02011 RLX control handle ........10565 Hose, 3/16" x 18" coupled ......02454 Figure 5 Hose, 5' Twinline coupled ......01952 Hose end, reusable ........01943 © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428... - Page 17 Service kit, includes items marked *, Service kit, includes items marked *, quantity is shown in ( ) ....... 01929 quantity is shown in ( ) ....... 01927 Figure 7 Figure 6 © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
- Page 18 Nylon washer (1) ........01979 12.* Cap screw, 3/8-NC x 3/4" (1) ....03251 Service kit, includes items marked *, quantity is shown in ( ) ....... 01928 Figure 8 Figure 9 © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
- Page 19 Body, diaphragm outlet ......06135 Bushing, 1-1/4" x 1" ........01804 Figure 10 RLX Pneumatic Control Handle Refer to RLX Control Handle Manual No. 10574 for RLX replacement parts. © 2009 CLEMCO INDUSTRIES CORP. • www.clemcoindustries.com • Manual No. 22428...
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